INTERACTIVE SCHEMATIC

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 RENR1905-02
November 2003

345B Excavator
Hydraulic System
BFG1-UP
7KS1-UP
9GS1-UP
4SS1-UP
2SW1-UP

© 2003 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Motor GP-Swing(Left) 123-1998 1 F-7
Motor GP-Swing(Right) 147-5789 2 F-7
Motor GP-Travel(Left) 137-3791 3 F-6
Motor GP-Travel(Right) 137-3791 4 F-5
Valve GP-Travel Counterbalance(Left) 111-9993 6 E-6
Valve GP-Travel Counterbalance(Right) 111-9993 7 E-5
Swivel GP 137-3796 10 E-5
Switch AS-Pressure(Boom Raise) 106-0180 11 E-4
Valve GP-Relief 239-8976 13 D-6
Valve GP-Main Control 122-7760 14 D-5
Switch AS-Pressure(Implement/Swing) 106-0179 15 D-5
Valve GP-Relief 177-2708 17 D-3
Valve GP-Pilot 123-2148 19 C-8
Valve GP-Load Control 156-0844 20 D-7
Valve GP-Load Control - Stick Lowering Control 202-9264 21 D-6
Valve GP-Check and Relief 155-3872 25 C-5
Valve GP-Load Control 156-0844 29 D-4
Valve GP-Load Control - Stick Lowering Control 202-9264 30 D-3
Valve GP-Relief 177-2708 31 C-7
Valve GP-Regeneration 140-0672 32 C-6
Valve GP-Pressure Control 122-7708 34 C-6
Valve GP-Relief(Bucket Cylinder Head End) 177-2708 36 C-4
Valve GP-Relief(Bucket Cylinder Rod End) 177-2708 37 C-4
Valve GP-Relief(Boom Cylinder Rod End) 177-2708 38 C-3
Valve GP-Relief-Negative Flow Control 122-7750 39 C-3
Valve GP-Pilot 123-2147 40 B-7
Filter GP-Oil 4I-3741 41 B-4
Valve GP-Selector 107-7058 42 B-7
Accumulator GP-Hydraulic-Uncharged 087-4456 43 B-5
Valve GP-Pilot 123-2146 44 B-4
Filter GP-Oil-Hydraulic oil 126-2075 45 B-7
Valve GP-Solenoid(Fine Control) 121-1491 46 B-6
Valve GP-Solenoid(Travel Speed) 121-1491 47 B-6
Valve GP-Solenoid(Swing) 121-1491 48 B-5
Valve GP-Relief 143-8145 50 B-5
Manifold GP-Control 111-9950 51 B-5
Sensor AS-Pressure 106-0178 54 B-3
Valve GP-Check 185-0384 57 A-7
Valve As-Check (Cooler Bypass) 123-2505 58 A-7
Filter GP-Oil 126-2112 59 A-6
Cooler GP Engine Oil 115-2990 60 A-7
Radiator GP 139-8823 61 A-7
Motor GP-Piston 155-9107 62 A-7
Tank & Filter GP-Hydraulic 126-2111 63 A-6
Valve GP-Relief 143-8144 64 A-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(3) MOTOR GP (4) MOTOR GP

TRAVEL(LEFT) TRAVEL(RIGHT)
137-3791 137-3791

(2) MOTOR GP
SWING
147-5789

F (1) MOTOR GP
SWING BR BR
F
123-1998
T1 T1
PG2 P G3
T2 T2

PG1 L' L'

DR1 DR2

X X
MU MU

STICK CYLINDER

B' A' B' A'

BUCKET CYLINDER BOOM CYLINDER

(6) VALVE GP MB MA MB MA
TRAVEL (7) VALVE GP
COUNTERBALANCE(LEFT) TRAVEL
E 111-9993 COUNTERBALANCE(RIGHT) E
111-9993

B A
B A
(13) VALVE GP
RELIEF B A B A
(STICK CYLINDER ROD END) (11) SWITCH AS-PRESSURE
156-0844 (BOOM RAISE)
(10) SWIVEL GP 106-0180
137-3796

(17) VALVE GP
STICK DRIFT RELIEF(BOOM CYLINDER
REDUCTION VALVE HEAD END)
177-2708
(15) SWITCH AS (29) VALVE GP
PRESSURE(IMPLEMENT/SWING) LOAD
12 (21) VALVE GP 122-7760 CONTROL
156-0844 BPi AL4 BOOM DRIFT
AR3 LOAD
REDUCTION VALVE
CONTROL
APi (STICK (14) VALVE GP
LOWERING MAIN CONTROL
ADr CONTROL)
D bR3
202-9264 BR1
122-7760
bL2
BDr D
aR4 BR3 BR2 AR2 aR2 AR1aR1 PSW PTA aL1 BL1 AL1 BL2 AL2 aL3 BL3 AL3 bL4 BL4 aL5
R1 (30) VALVE GP
RIGHT ATCH
STRAIGHT LOAD CONTROL
TRAVEL CONTROL BUCKET
TRAVEL (STICK LOWERING CONTROL)
LEFT TRAVEL VALVE CONTROL
CONTROL CONTROL 202-9264
CONTROL VALVE
VALVE (25) VALVE GP VALVE
VALVE
CHECK
R3 LOGIC AND RELIEF HL
VALVE 155-3872
R2

AR4
(38) VALVE GP
RELIEF (BOOM
HR SWING
CYLINDER ROD
(19) VALVE GP CONTROL
END)
PILOT (20) VALVE GP VALVE
177-2708
123-2148 LOAD (39) VALVE GP
CONTROL RELIEF
156-0844 (NEGATIVE FLOW CONTROL)
TT TP VALVE 122-7750
(REGENERATION
AND CUT)

Y
(32) VALVE GP DR
GENERATION
(31) VALVE GP 140-0672 (36) VALVE GP (37) VALVE GP
X
C RELIEF
RELIEF(BUCKET CYLINDER HEAD END) RELIEF(BUCKET CYLINDER ROD END)
177-2708 177-2708 C
177-2708
dR4 PSL dR5 aR3 PiL dSW bR2 bR1 (34) VALVE GP PR PL PP2 Pp1 bL1 PAT aL2 bL3 aL4 dL5
TLA2 TLA1 TRA2 TRA1 APi2
PRESSURE
CONTROL
122-7708

JLP JLT
(40) VALVE GP
PILOT
123-2147 (43) ACCUMULATOR GP (41) FILTER GP
HYDRAULIC UNCHARGED OIL
087-4456 4I-3741

JL3 JL1 JL2 JL4

X
R2

(44) VALVE GP
PILOT
B (42) VALVE GP 123-2146 X1 B
SELECTOR SB5 SB4SB3 SB2 SB1 SP JRP JRT
123-2147
JPi Pi3 Pi1 PIN
Pi8 Pi5 C/V Pi2 PEU PAC

(45) FILTER GP M3
OIL HYDRAULIC OIL PSA
126-2075 X3 B
JR2 A1
SA5 SA4 SA3 SA1 PG JR3
SA2 JR4 JR1 UPPER PUMP
M1

S
(59) FILTER GP LOWER PUMP
OIL
(58) VALVE AS CHECK
126-2112 (50) VALVE GP
(57) VALVE GP (COOLER BYEPASS) DR4
CHECK 123-2505 RELIEF(PILOT) A2 COOLING PUMP LINE PATTERNS
143-8145
185-0384
M2 Pressure Line
DR6 DR5 DR3 DR2 DR1 TOUT PILOT PUMP

A3 Pilot / Load Sensing Pressure

(46) VALVE GP (47) VALVE GP (48) VALVE GP Drain / Return Lines

(60) COOLER GP (51) MANIFOLD GP S L1 L
SOLENOID SOLENOID SOLENOID PROPORTIONAL
ENGINE OIL CONTROL Component Group
(FINE CONTROL) (TRAVEL SPEED) (SWING) REDUCING VALVE
115-2990 111-9950 (54) SENSOR
121-1491 121-1491 121-1491 (POWERSHIFT)
AS PRESSURE CALLOUTS
X2 106-0178
(61) RADIATOR GP (63) TANKER YY Taps (Pressure, Sampling, Sensor - by letter)
139-8823 AND FILTER GP
A HYDRAULIC A
(64) VALVE GP 126-2111 R1
RELIEF
143-8144 (62) MOTOR GP
PISTON
155-9107
R1

THIS SCHEMATIC IS FOR THE 345B EXCAVATOR HYDRAULIC SYSTEM

MEDIA NUMBER:
SCHEMATIC PART NUMBER: 115-3138, CHANGE: 09, VERSION: V
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

63 10 19
1

14

61

60

54

32
45 4 7 41 59 2
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

17 30 29 36 25 21 13 20

PTA PSW
AL4

PiH
AR3

AR4
BL3 BL2 BR1 BR2
X BL1

BR3
BL4 AL3 AL2 AL1 AR1 AR2

38 37 31
PILOT OIL MANIFOLD
VIEW ALL CALLOUTS

PG PSA

43

50
PAC
P-IN

Pi1
PEPU

C/V

DR1
Pi2

T-OUT
JPi
48
DR2
Pi3
DR3 DR5

Pi5

Pi8 47
DR6

46

DR4