Installation and Maintenance Manual

TOURLOCK
Manual
Installation and Maintenance Manual

1 Installation and Maintenance Manual
TABLE OF CONTENTS
1 Introduction ................................................................................................................... 2
COPYRIGHT............................................................................................................................................ 2
LIABILITY................................................................................................................................................ 2
PRODUCT MODIFICATIONS....................................................................................................................... 2
PRODUCT OPTIONS................................................................................................................................. 3
ABBREVIATIONS ..................................................................................................................................... 3
SYMBOLS ............................................................................................................................................... 3
2 Safety ............................................................................................................................. 4
INSTALLATION AND MAINTENANCE SAFETY................................................................................................ 4
OPERATIONAL SAFETY............................................................................................................................ 4
3 Product description ...................................................................................................... 5
GENERAL ............................................................................................................................................... 5
CONTROL SYSTEM .................................................................................................................................. 6
SAFETY DEVICES .................................................................................................................................... 6
OPTIONS................................................................................................................................................ 6
4 Operating concept ........................................................................................................ 7
BASIC OPERATION .................................................................................................................................. 7
SIGNAL-LED’S ....................................................................................................................................... 8
SECURITY DEVICES................................................................................................................................. 8
NIGHT LOCKING *.................................................................................................................................... 9
CEILING LIGHTING * ................................................................................................................................ 9
POWER FAILURE OPERATING MODE ......................................................................................................... 9
CONTROL PANEL EXTERNAL * ................................................................................................................ 10
5 Installation Overview ...................................................................................................11
Exploded Views ..................................................................................................................12
INSTALLATION ...................................................................................................................................... 17
6 Start-up procedure .......................................................................................................39
POWER UP ........................................................................................................................................... 39
ADJUSTING THE FOCUS 2 IR SENSOR.................................................................................................... 39
SECURITY CHECK ................................................................................................................................. 40
7 Description of the PLC for Tourlock 3 wing manual..................................................41
THE PROGRAMMABLE LOGIC CONTROLLER............................................................................................ 41
TERMINAL CONNECTION ........................................................................................................................ 42
CONFIGURATION PARAMETERS .............................................................................................................. 42
DESCRIPTION OF REMAINING PARTS ...................................................................................................... 42
8 Maintenance .................................................................................................................43
GENERAL ............................................................................................................................................. 43
ELECTRICAL ......................................................................................................................................... 43
MECHANICAL........................................................................................................................................ 43
MAINTENANCE EXPLANATION TOURLOCK ............................................................................................... 43
MAINTENANCE CHECKLIST .................................................................................................................... 45
9 Troubleshooting...........................................................................................................46
MECHANICAL........................................................................................................................................ 46
ELECTRICAL ......................................................................................................................................... 46
THE PLC ............................................................................................................................................. 47
10 Technical specifications ..........................................................................................47
11 Appendices ...............................................................................................................48
SPARE PART LIST – TOURLOCK DOOR .................................................................................................... 48
SPARE PART LIST – TOURLOCK MECHANISM ........................................................................................... 49
FAIL SECURE MODIFICATION KIT............................................................................................................. 50
SPARE PART LIST – TOURLOCK EU MECHANISM ..................................... ERROR! BOOKMARK NOT DEFINED.
12 Enclosures ................................................................................................................51
Version : A1-01/2012
Issue : TLM-IMM-GBR
Tourlock Manual 2
GENERAL INFORMATION
1 Introduction
This manual is written for the service and installation engineer, it provides information about:
• Operating the Product
• Installing the Product
• Electrical characteristics of the Product
• Maintenance of the Product
• Troubleshooting
Please read this manual carefully, it contains information that will assist you with all aspects
of installation and maintenance, including operation of electrical parts, so that a long and
useful machine life can be achieved.
This manual has been written with the maximum care and attention. Nevertheless, if certain
parts are unclear to you or contain errors, you can contact the Boon Edam manufacturing
facilities.
Boon Edam B.V. Beijing Boon Edam Entrance Boon Edam Inc.
Ambachtstraat 4 Technology Co. Ltd. 402 McKinney Parkway
1135 GG Edam No.10 Tong Ji Bei Lu Lillington
The Netherlands Beijing Economic & Technological North Carolina 27546
T +31 (0)299 380808 Development Area United States of America
F +31 (0)299 372859 Beijing 100176 T +1 (910) 8143800
China F +1 (910) 8143899
T +86 (0)10 67877766
F +86 (0)10 67877805
Copyright
This manual was prepared and issued by Boon Edam Inc. All rights are reserved. The
information in this manual is property of Boon Edam Inc. Disclosure of this information or any
part of it to third parties is not permitted, except with prior and express written permission of
Boon Edam Inc.
Liability
The product is designed, tested and produced in accordance with strict international
regulations. Correct operation can only be assured when regular maintenance is undertaken
(subject to frequency of use) by Boon Edam or an approved agent. For replacement, original
parts should be used, so that a correct operation is guaranteed. The warranty on the product
will end prematurely if the product is installed or maintained by unapproved engineers.
Product modifications
Boon Edam makes every effort to ensure that this manual is reviewed whenever significant
changes are made to the design. However, Boon Edam has the reserved rights to improve
her products without notice. Therefore it is possible that the installed products show some
differences with the description in this manual.
Boon Edam Inc.

402 McKinney Parkway
Lillington, North Carolina 27546 Version : A1-01/2012
Tel. 910.814.3800 Fax. 910.814.3899 Issue : TLM-IMM-GBR
Product options
The options of the product are marked with an asterisk (*) in the text of this manual. The
options that are actually included on the product manufactured are mentioned on the drawing
list of the project drawing.
Abbreviations
• EEPROM Electrically Erasable Programmable • N.O. Normal Open
Read-Only Memory • PLC Programmable Logic
• IR Infra-Red Controller
• LED Light Emitting Diode • SRB Safety Rail Bent wall
Symbols
The following symbols are used in this manual.
WARNING!
Risk of personal injury or loss of life.
CAUTION!
The material may be damaged or the operation of the product affected.
Issue : TLM-IMM-GBR
Tourlock Manual 4
2 Safety
Installation and maintenance safety
WARNING!
Switch off the power supply of the product before working on the product.
WARNING!
When the power supply cannot be switched off, service and maintenance
activities are to be undertaken only by trained engineers fully aware of potential
danger involved.
WARNING!
Be aware and avoid contact with moving parts.
WARNING!
Check that all safety devices and systems are fully operational after installation
of the product or after maintenance has been carried out.
WARNING!
It is not allowed to make changes or switch off any safety features without
authorisation from Boon Edam.
CAUTION!
The material may be damaged or the operation of the product affected if the
installation procedure is not followed correctly.
Operational Safety
WARNING!
Any children or minors using the product must be supervised and
accompanied by a responsible adult. Boon Edam does not accept any liability
if this rule is not enforced.
WARNING!
This product should not be considered as a playground.
Boon Edam Inc.

3 Product description
General
The Tourlock Manual is a manually operated door which has a 3 wing doorset surrounded by
close-fitting curved walls. The complete doorset turns by the axis of the center shaft. Each
door wing of the door is attached to the center shaft. The brushes on the edge of the door
wings make a draught-free seal against the walls. The walls support an aluminium structure
above the Tourlock Manual.
On this are:
• Ceiling
• Control boxes
• Dustcover
PLC control box
Door wing
Bentwall
Secured side
PLC control box
Non Secured side
Figure 3.1 Tourlock Manual
Issue : TLM-IMM-GBR
Tourlock Manual 6
Control system
3.1.1 Programmable Logic Controller (PLC)
The PLC is built in the PLC-control box. It processes the signals from the IR sensors,
microswitches, etc. and controls the operation of the door. Two rows of numbered LED's
show each part of the operation. The program is stored in an EEPROM-memory (Electrically
Erasable Programmable Read-Only Memory) and therefore does not need a battery back-up.
3.1.2 PLC control box

The PLC control box is installed above the ceiling panels.
Safety devices
3.1.3 Safety Rail Bent wall (SRB) (optional)
A rubber safety rail may be installed on each vertical edge of the curved walls.
Safety Rail Bentwall (passive)
Safety Rail Bentwall (passive)
Figure 3.2 Safety Rail Bentwall (SRB)
Options
The Tourlock Manual has several options, which are mentioned in this chapter.
• Ceiling lighting
• Espagnolet (Night locking)
• Control panel external
• Power failure options; fail safe or fail secure
Boon Edam Inc.

OPERATION
4 Operating concept
Basic operation
In the rest position the door stands in position A and is locked.
1) The signal-leds on the curved wall are off.
2) Someone authorises, for example with a card.
3) The card reader system has read and checked the card of the user
• If the card (user) is authorised, the green signal lamp 1 illuminates as long as the
door is ready for passage (between 5 – 11 sec.).
4) A user enters the door and pushes the doorset out of position.
• The doorset rotates 120° to its next rest position. The final part of the door wing
movement the doorset will slow down and the door will stop in its rest position.
5) The user leaves the door on the other side (secure side).
6) When an unauthorised person enters the door (tailgating),
• By following after the authorised person, in the next segment, the doorset rotates
120° to the rest position and locks. The tailgating user cannot pass the door.
Note: Unauthorised people using the same segment as an authorised predecessor
(piggybacking) will not be detected.
• By entering the sensored area (tailgating in opposite direction), the doorset will rotate
to its rest position, the person will be locked up in this segment. The person will be
able to leave the door on the unsecured side by pushing the doorset backwards.
7) The doorset stays locked in its rest position when there is no authorisation by the card
reader system.
SECURED SIDE
SIGNAL LED 2
INFRA RED SENSOR
SECURED AREA
SIGNAL LED 1
NON SECURED SIDE
Figure 4.1 Tourlock Manual
Issue : TLM-IMM-GBR
Tourlock Manual 8
Perso
Green light / authorisation
Figure 4.2 Flow chart Tourlock Manual
Signal-LED’s
There are two coloured LED's (red/green) installed in the stile inside and outside.
LED red illuminates (Contstant)

• Door is secured and locked in the rest position
Led green illuminates (after authorisation)

• Door is standby for 5 - 11 seconds (this time is adjustable).
• Door can rotate max. 120 degrees.
• After positioning the LED goes out and turns white again.
Led green illuminates continuously (free in / free out)

• Door is standby.
• Door can be used by pushing the doorset.
Led red flashes

• Alarm situation.
Security devices
Infra-red sensors are installed to prevent unauthorised access.
Boon Edam Inc.

Night locking *
4.1.1 Slidebolt or Espagnolet
The doorset can be locked by means of a slidebolt or espagnolet type lock. Locks of this
nature are mounted on the end of a door wing and securely lock the doorwings.
The slidebolt lock can be used by means of a key and cylinder lock.
The espagnolet lock can be used by means of a crank key and a cylinder lock.
It is not possible to operate the Tourlock Manual, as long as the doorset is locked by
means of the slidebolt or espagnolet locks. They must be released prior to operation
of the door.
Ceiling lighting *
Ceiling lighting is available with halogen, LEDs or low energy lamps.
Power failure operating mode

Two modes of locking operation exist for the Tourlock Manual.
4.1.2 Fail safe

In case of a power failure the doorset is unlocked and free to rotate. Once the power to the
door is restored the door can resume normal operation.
4.1.3 Fail secure *

In case of a power failure the doorset is locked and cannot be used. Once the power to the
door is restored the door can resume normal operation.
Issue : TLM-IMM-GBR
Tourlock Manual 10
Control panel external *

The optional control panel is installed externally.
Pulse in (1) - Potential free N.O. (non-latching) contact; one passage in.
Pulse out (2) - Potential free N.O. (non-latching) contact; one passage out.
Free in (3) - Potential free N.O. (latching) contact; as long as this contact is closed, the
doorset can be rotated by hand (in).
Free out (4) - Potential free N.O. (latching) contact; as long as this contact is closed, the
doorset can be rotated by hand (out).
Locking (5) - Potential free N.O. (latching) contact; as long as this contact is closed, the
doorset will be locked immediately.
Reset alarm (6/8) - Optical and audible alarm.
Button (7) is not used.
Figure 4.3 Control panel external *
Boon Edam Inc.

INSTALLATION
5 Installation Overview
CAUTION!
Before you start the installation, check your product on possible options.
CAUTION!
of the door or after maintenance has been carried out.
5.1.1 Tool Requirements
Basic Tools
• Tape Measure & pencil
• Chalk Line
• Levelling & plumbing device i.e. 4’(ft) Level, Laser or Transit
• Screw gun/drill (preferably cordless)
• Screwdrivers
• *Sockets / Wrenches
• *Allen wrenches
• Wire Strippers/Pliers
• 2 – 6’ft Ladders
• Steel Hammer
• Rubber Mallet
*-Standard & Metric
Specialty Tools
• Trammel Points
• Deep Glass Cup
• Chalk Line
• Caulking Gun
• Hammer drill with 3/8”x12” drill bit (Minimum Length)
• Pry bar
Issue : TLM-IMM-GBR
Tourlock Manual 12
Exploded Views
5.1.2 Sidewalls, Canopy & Glass
E
C
B
A
B
F
A
D
Glass sets from the inside

*Curved Sidewall Glass
Sidewall Glass Rubber

Curved Sidewall Glass
E
Sidewall Assembly
Throat Canopies
Bull Nose
C
D
A
Boon Edam Inc.

5.1.3 Sidewall Assembly with Bull Nose
G
F
C C
D
B B
A A
A Bull Nose
B Endpost Clip
C Endpost
D 1 1/14” #10 Pan Head Screws
E Sidewall Base
F Midpost
G 3/4” Pan Head Screws
H Canopy
Note: It is necessary to slide on the Bull Nose after installing the Endpost Clips and
before mounting the side wall bases.
Issue : TLM-IMM-GBR
Tourlock Manual 14
5.1.4 Sidewall Assembly with Safety Rails
C C
E
A
A
B B
A SRBW Passive
B Endpost Clip
C Endpost
D 1 1/14” #10 Pan Head Screws
E Sidewall Base
F Midpost
G 3/4” Pan Head Screws
Boon Edam Inc.

5.1.5 Doorset
C
D
L M N
E
C
F
G
H
I
J
K
A Door Wing (complete) J 1/16” Pivot Shim
B Hanger Arm Top K Wall Anchor Pin 6”
C Allen Head Bolt L Cap Retainer (Door Wing)
D Center Shaft Block Bracket M Pan Head Machine Screw

E 3 Wing Center Shaft N Cap (Door Wing)
C Hanger Arm Bottom
G Collapsing Disc 3 wing Bottom

H Disc Sweep Hair
I Bottom Pivot
Issue : TLM-IMM-GBR
Tourlock Manual 16
5.1.6 Door Wing
Boon Edam Inc.

Installation
5.1.7 Floor layout
Required Tools & Hardware:
1. Tape Measure
2. Chalk Line
3. Pencil
4. Trammel Points
5. Leveling Device RI=Radius Inside
5. Horseshoe Shims
Non-Secure Side
3’
5’
RI
4’
Secure
Side
This Boon Edam Inc. revolving door should install on LEVEL, FINISHED FLOOR.
Maintain a maximum 3/16” tolerance to comply with warranty. Should tolerances be greater
than 3/16” it’s recommended the floor be reworked.
1. Snap a centreline and locate centre point of the door on the line.
2. Snap a second line down perfectly square with the first. This can be done using
Pythagorean Theorem or the 3, 4, 5 Rule.
• Establish the center point of your first line (center of opening).

• From center measure down the line 3’ and 5’ mark your line.
• Turn 90 degrees and measure down 4’ and mark an arc
• Measure 5’ from your 3’ point and mark another arc over the 4’ mark.
• Where the 4’ and 5’ arc meet aligned with the center point will be square.
• You can increase your accuracy with 6, 8 10 or 9, 12, 15 for larger doors.
3. Using Trammel Points draw the radius of the inside base. This measurement can be
found within the first couple pages of your project specific drawing packet received
with the door.
4. Using a levelling device check the FINISHED FLOOR for level.
5. Find the highest point throughout the floor, including the centre. The door will need
to be raised to this point either by using the provide shims or rework the floor when
necessary.
Issue : TLM-IMM-GBR
Tourlock Manual 18
5.1.8 Glass Stops

1. Screw Gun
2. Glass Stops
1 Step 3
1. Lay the Sidewall on the ground or saw horses.

2. Remove the screws at the bottom that fasten the Posts to the Bottom Base at
locations 1, 2 & 3.
3. Locate the Step on the Glass Stops (Shown Above).
4. Align the Glass Stop so the Step is towards the glass for each location.
5. Slide the Glass stops down the channel of each post.
a. One in each Endpost
b. Two in the Midpost.
6. Replace the screws that attach the Posts to the Base
7. Repeat steps on second Sidewall Assembly.
Boon Edam Inc.

5.1.9 Bull Nose

1. Bull Nose extrusion
Note: SKIP if door is equipped with Safety Rails or Bull Nose previously installed.
1. Lay the Sidewall on the ground or saw horses.

2. Align the Bull Nose with the channels of the Endpost clip.
3. Slide the Bull Nose down the channel of Endpost.
a. Two Bull Nose pieces per Sidewall assembly.
4. Repeat steps on other Sidewall.
Issue : TLM-IMM-GBR
Tourlock Manual 20
5.1.10 Anchoring Sidewalls

1. Hammer Drill
2. Drill Bit 3/8” x 12
3. SS Anchoring Pins
4. Hammer
RI
1. Locate the Sidewall with the control panel, must be to the secure side.
2. Align the Sidewall on the center line and the radius.
3. Starting with one of the holes nearest the Midpost, hammer
drill through the predrilled hole in the base and into the
floor.
4. Insert the Stainless Steel pin and drive down into the floor.
5. Align your radius at each Endpost and anchor as above.
6. Finish with the remaining Midpost pin.
7. Repeat steps for the second sidewall.
Boon Edam Inc.

5.1.11 Throat Canopies

1. 2 Six Foot Ladders
2. Screw Gun with #2 Philips
3. #10 x ¾” Pan Head Screws
4. Rubber Mallet
1. Loosen the Pan Head Screws from the brackets to allow clearance for the Throat
canopies to fit between the posts and the brackets.
2. Using the provided #10x3/4” Pan Head

screws, anchor the canopy at all bracket
locations (may be more than two on extended
canopies).
3. Repeat steps from second canopy.
Issue : TLM-IMM-GBR
Tourlock Manual 22
5.1.12 Support Frame Assembly

2. Half Inch Wrench or socket
3. 3/8” Square Head Bolts
4. 3/8” Flat and Lock Washers
5. 3/8” Nuts
Notch in Ceiling Disc
Non Secure Side
Secure
Side
1. Before lifting the Support Frame Assembly into place ensure its facing the proper
direction.
2. Locate the notch in the Ceiling Disc and arrange install with the notch facing the
secure side throat opening.
Boon Edam Inc.

Support Frame Assembly – Continued
3. Lift the Support Frame Assembly into place and set atop the L brackets on each side
of the Midposts (Genie Lift Optional).
4. Lift one side at a time and slide in the square head bolts and lower through the holes
in the L brackets.
5. Install a 3/8” Flat and Lock washer and finger tighten the 3/8” nuts.
Issue : TLM-IMM-GBR
Tourlock Manual 24
5.1.13 Center Pin & Bottom Pivot

1. Hammer Drill
2. 3/8” Hammer Drill bit
3. Steel Hammer
4. Stainless Steel Pin
5. Epoxy
6. Bottom Pivot
7. Pivot Shims
8, Grease (non specific)
1. Verify the center point.

2. Mark the drill bit to ensure proper depth.
Note: The pin should be flush with the top of the pivot when installed. However
it is ok if the pin is above the pivot slightly (less than 1.5”).
3. Drill hole for center pin.

4. Install epoxy. (Break glass and allow epoxy to run into hole).
5. Install Pivot and Pivot Shims (if needed) on the SS pin.
6. Using hammer drive pin into hole.
7. Grease the Pivot.
Boon Edam Inc.

5.1.14 Center Shaft
1. Six Foot Ladders
3. 5mm Allen Wrench
4. 6 6mm x 30mm Socket Head Bolts
5. 3 Shaft Stiffeners
1. Remove the 3/8” nuts and washers from one side of the Support Frame Assembly.
2. Slide the Shaft up over the Top Hat Collar.
3. Lower the Support Frame Assembly, aligning the square head bolts back into the
proper holes.
4. Align the bottom collapsing disc onto the bottom pivot.
5. Check the alignment of the mounting holes for the shaft. The holes should line up.
If they are off drastically it may be necessary to double check the floor or add the
appropriate shims to the bottom pivot.
6. Apply a small amount of Red Loc Tight to the 6mm bolts and install the Shaft
Stiffeners.
Apply Loc Tight
Shaft Stiffeners
Issue : TLM-IMM-GBR
Tourlock Manual 26
5.1.15 Support Frame Assembly

1. Six Foot Ladder
3. 3/8” Square Head Bolts
4. 3/8” Flat and Lock Washers
5. 3/8” Nuts
1. Insert 3/8” Square Head Bolts into remaining Aluminum 2x4’s

2. Install 2x4’s and slide tight to center.
3. Apply 3/8” Flat and Lock Washers along with 3/8” Nuts and tighten the center nuts.
Leave the outer nuts loose at this time.
Boon Edam Inc.

5.1.16 Rounding the Canopy
2. Tape Measure
4. Pry Bar
Rounding the canopy is often one of the most overlooked steps of a revolving door
installation. It also happens to be one of the most critical ones. If the canopy is not properly
rounded you will never get your equipment plumb at all locations. You may also have
unsightly revel lines in your weather stripping, or another problem you may see is your ceiling
pies will not fit properly.
1. Locate the inside canopy radius in your as built drawing packet.

2. Measure from the inside rib of the canopy (Shown Below) to the center of the top
gear.
3. Push or pull each location to the correct dimension and tighten outside nuts.
Tip: Use a pry bar in-between the 2x4 and the post to push the canopy out. Skip the
places that have to come in until all the spots that have to go out are completed.
Issue : TLM-IMM-GBR
Tourlock Manual 28
5.1.17 Plumb and Anchor the Drum

1. Six Foot Ladder
2. Drill w/bit
3. Screw Gun
4. 4’ level or other leveling device
5. Pry Bar
6. Shims
7. 2 #10 or #12 3” (inch) screws
Note: Instruction for mounting when door centered in storefront opening. Not all
installations will be this way. Other forms of anchoring may be required.
1. Drill hole through the canopy and midpost large enough for the anchoring screw
to fit through (through hole)
2. Using levelling device plumb the center shaft from inside to outside.
3. Drill fixing hole (smaller than screw) into the adjacent storefront.
4. Using screw gun start anchoring screw
5. Plumb the center shaft from side to side
6. Use appropriate shims around anchoring screw to fill any space between the
midpost and adjacent storefront.
7. Tighten anchor.
5.1.18 Installation of the Curved Sidewall Glass and Vinyl

1. Screw Gun with #2 Phillips Tip
2. Tape Measure
3. Deep Glass Cup
4. Windex or other soap product
5. Vinyl
1. Remove the screws from the Midpost Clips.

2. Removed both Midpost Clips and set aside.
Boon Edam Inc.

Installation of Curved Sidewall Glass and Vinyl continued

1. Tape Measure
2. Setting Blocks
1. Measure the overall height of the glass.

2. Measure the opening for the glass.
3. Install Setting Blocks to ensure the glass will have equal coverage at
the top and the bottom
Setting Blocks
Opening
Glass
Issue : TLM-IMM-GBR
Tourlock Manual 30

1. Deep Glass Cup
1. Lay a piece of wood on the floor next to the base that the glass can be set on if
necessary.
2. Apply Deep Glass Cup to the inside curve of the glass.
3. Install the glass.
A. Up into the top pocket
B. Back into the posts
C. Down into the Base and onto the setting blocks.
4. Check proper clearance and repeat steps for remaining glass.
Boon Edam Inc.


1. Glass Cleaner (soapy water)
2. Vinyl
1. Cut the Vinyl 1” longer than the opening.

2. Spray the glass with glass cleaner or soapy water.
3. Ensure the catch is facing the glass stop (opposite the glass).
4. Start at the top by pressing in the notch side and sliding the Vinyl upwards.
5. Continue from the top down for a couple feet.
6. Start the bottom of the Vinyl.
7. Work each end towards the center.
8. Repeat on all 4 sides of each piece of glass
Note: it may be necessary to notch the Vinyl around the setting blocks.
Issue : TLM-IMM-GBR
Tourlock Manual 32
5.1.19 Installation of Endpost and Midpost Clips

1. Screw Gun
2. #10 ¾” counter sunk screws
(Previously removed)
3. #10 x 1 1/14” Pan Head screws
1. Ensure “Glazing tape” has been installed on each side of the Mid-post clip.
2. Snap the clip into place; it may be necessary to tap with rubber mallet.
3. Using the screws previously removed fasten the clip into the Mid-post.
Note: SKIP this step if door is equipped with Bull Nose caps.
1. Ensure “Glazing Tape” has been installed on
2. Snap on End-post clip
3. Using the #10 x 1 ¼” pan head screws fasten into place.
4. Fold rubber bumper into place and press into channel.
Boon Edam Inc.

5.1.20 Wiring

1. Ladder
2. Wire harnesses
3. Wire Clips
4. Zip Ties
A - Enter Solenoid
C - Exit Solenoid
B - Enter Microswitch
D - Exit Microswitch
P - Home Position Microswitch
K - Collapsing Lock
L1 - Enter LED
L2 - Exit LED
SP - Speaker
E1 - Overhead Sensors
S - Control Panel (Keyswitch)
Issue : TLM-IMM-GBR
Tourlock Manual 34
5.1.21 Ceiling Pies

1. 6’ Ladder
2. Ceiling Pies
3. Light Fixtures
4. Ceiling Pie Clips Notch
1. Check your As Built Drawings for proper ceiling layout

2. Install Ceiling pie by inserting the nose of the pie up above the notch in the ceiling
disc.
2 3 4
3. Lift the back of the pie in line with the outer ceiling ring
4. Insert into the outer ceiling ring on the canopy.
5. Lower the front of the pie down onto the Ceiling Disc.
Boon Edam Inc.

Ceiling Pies continued
6. Slide the ceiling pies around either direction and into place.
7. Fasten each Ceiling Pie into place with the provided Ceiling Pie Clips.
Issue : TLM-IMM-GBR
Tourlock Manual 36
Ceiling Pies continued
8. Repeat the above steps with the remaining pies.
Note: It may be necessary to plug in lights and sensors as you the install ceiling
pies.
9. After installing the final pie it will be necessary to push them all to the center of to
close up any gaps.
Boon Edam Inc.

5.1.22 Doorset
Required Tools & Hardware: Top Hanger Arm
1. Doorwings
2. Top Hanger Arms
3. Bottom Hanger Arms
4. Screw Gun #3 Philips
5. M6x25mm Screw Bottom Hanger Arm
6. Cap Retainer
7. Screw Cap (Door wing)
Note the difference in spacing
1. Install one set of top and bottom hanger arms. Insert one pin into the collapsing disc
then rotate the hanger arm to lock in the other pin. There will be resistance when
rolling in second pin, it may be necessary to use force.
Doorset continued
Issue : TLM-IMM-GBR
Tourlock Manual 38
2. Slide a door wing onto the hanger arms.
Note: The channel for the hanger arms is only slightly bigger than the arm. Set the
door on the bottom hanger arm and tip the door up to start the top. Lift the door up
and down (slightly) while another keeps pressure in on the wing.
3. Align the holes of between the hanger arms and the door wings.
4. Install a Cap Retainer and loc tight on an M6x25mm screw and fasten.
5. Repeat step 4 for remaining screws
6. Install Screw Caps.
7. Repeat process for remaining door wings.
5.1.23 Directional Stickers

1. Entry Stickers 2
2. No-Entry Sticker 1
1. Install Entry Stickers, in each opening displaying the direction of passage.

2. Install No-Entry Sticker in the center of the unauthorized compartment.
Boon Edam Inc.

6 Start-up procedure
Power up
To power up the door, carry out the following procedure:
• Set the run/stop switch of the PLC in stop
• Power up the Tourlock by connecting it to the mains
• Check the power on the PLC
• Adjust the sensors as described in the following paragraphs
• Set the run/stop switch of the PLC in run
If there is no power, check chapter 9 Troubleshooting for more information.
Adjusting the Focus 2 IR Sensor

The start-up sensors (IR) are Focus 2 sensors. The adjustment of the Focus 2 sensor is as
follows.
50 cm
Figure 6.1: Placing the box

• Place a box with a height of 50 cm on the floor underneath the sensor.
• Move the box up and down and from left to right in order to estimate the dead zone.
• Loosen the securing bolt from the top in order to make the depth adjustment screw
reachable from the bottom.
Figure 6.2: Loosening the securing bolt
• Rotate the distance detection adjustment screw, by use of a screwdriver, in order to

obtain the detection at ±50 cm from the floor.
Issue : TLM-IMM-GBR
Tourlock Manual 40
Figure 6.3: Adjusting the Focus 2 IR Sensor
Clockwise rotation by one notch increases the detection distance by ±10 cm (and
inversely).
Figure 6.4: Focus 2 sensor
Move the securing plate back to secure the depth-adjustment screw, and tighten the
securing bolt.
Security check
Check if all sensors are functioning properly. Re-adjust when necessary.
Boon Edam Inc.

CHANGING OPERATION
WARNING!
Switch off the power supply to the door before working on the door.
WARNING!
Use for replacement original parts, so that a correct operation is guaranteed.
WARNING!
of the door or after maintenance has been carried out.
The Tourlock Manual is controlled by means of a Programmable Logic Controller (PLC).
7 Description of the PLC for Tourlock 3 wing manual

The Programmable Logic Controller
The PLC used for the Tourlock Manual is a Mitsubishi FX1N-24MR-ES. The top view of the
PLC’s is shown in Figure 7.1,
On the right side of the PLC, in the middle, three green indication LED’s are situated for
POWER, RUN (PLC in RUN- or in STOP-mode) and ERROR (software error or hardware
error).
On the left side of the PLC, in the middle, a window cover is situated which hides the
programming input plug, the RUN/STOP-switch and two small adjustment potentiometers.
NOTE: This is for a standard Tourlock Manual; please always check the project drawings.
100-240 S/S X1 X3 X5 X7 X11 X13 X15

VAC L N X0 X2 X4 X6 X10 X12 X14
0 1 2 3
4 5 6 7
10 11 12 13
14 15
IN
POWER
RUN
ERROR
FX 1N -24MR
OUT
0 1 2 3
4 5 6 7
10 11
0V Y0 Y1 Y2 Y3 Y5 Y6 Y10 24MR
24V COM0 COM1 COM2 COM3 Y4 COM4 Y7 Y11 -ES/UL
Figure 7.1: Top view of the PLC
Issue : TLM-IMM-GBR
Tourlock Manual 42
Terminal connection
7.1.1 Tourlock Manual with Infrared Sensors Focus 2
X0 = Cardreader ACW. Y0 = Signal-LED green ACW.
X1 = Cardreader CW. Y1 = Signal-LED green CW.
X2 = Endswitch ACW. Y2 = Signal-LED red ACW/CW.
X3 = Endswitch CW. Y3 = Return signal ACW.
X4 = Endswitch IRS. Y4 = Return signal CW.
X5 = Blocking sensors. Y5 = Return signal Read.
X6 = Pulse ACW. Y6 = Coil ACW.
X7 = Pulse CW. Y7 = Coil CW.
X10 = Free ACW.
X11 = Free CW.
X12 = Locking .
X13 = Open.
X14 = Fire alarm.
Configuration parameters
With these timers and counters the behaviour of the Tourlock Manual can be changed, within
certain limits.
D150 = Max stored authorisations K3

D151 = Open time K80
D153 = Return signal duration K3
Description of remaining parts

• Connections for "pulse in" and "pulse out". On these terminals the signals of the access
control system or pushbutton (N.O. potential free) can be connected.
• Connection for "locking" (N.O. potential free). The doorset can be locked in the rest
position. Any start-up signal from an access control system/pushbutton will be ignored.
Boon Edam Inc.

MAINTENANCE
8 Maintenance
For detailed troubleshooting information please refer to chapter 9 Troubleshooting.
General
The technician should report to a contact or to the reception desk and should always ask
if there are any particulars.
Perform a visual check to see if there is broken glass or other damage.
Check tightness of all nuts and bolts.
Check for noise.
Check the brushes for wear and bend them in several locations if they are loose.
Clean out the centre column with a vacuum cleaner until it is free of dust.
Fill out the troubleshooting chart or maintenance checklist.
Electrical
Check and clean the safety devices (sensors, etc.).
Perform a function test, rest positions, control panel functions.
Check earth screen and earth leads.
Check the electrical wiring.
Lighting; replace where needed.
Perform a visual check of the relay contacts and exchange them where needed.
Mechanical
The Tourlock mechanism needs to be greased every 300.000 cycles (passages). For an
average use this means greasing is necessary every 1 to 2 years of operation.
Make sure to write down any remarks made by the customer on the checklist.
Maintenance explanation Tourlock

The numbers 2 to 7.12 refer to items on the Maintenance Checklist, see section 0. Not all
items on the checklist are covered by a detailed description.
The numbers (1) to (14) refer to items in Figure 8.1.
2 Tourlock mechanism
2.2 Tourlock unit (operation.+noise)/ -Check the following items:
• Check correct operation of the end switches (13); ensure that the arm of the
switch does not hit the switch body.
• Adjust the damping action of the shock absorber (12) in such a way that most of
the energy is absorbed when the doorset is pushed hard to its rest position.
Ensure that during normal operation the door returns to its rest position with a
reasonable speed.
• Check tightness of all nuts and bolts.
• Clean the solenoid plungers (1) (Do not use any grease or other lubricant).
• Ensure that the maximum stroke of the solenoid plunger (1) is not more than
10mm.
• Ensure that the locking pawls (4) & (5) are adjusted to a minimum of 3mm behind
the locking cam.
• Ensure that the locking pawls (4) & (5) move smoothly.
• Replace rusty springs.
• Check position of the switching cam (no number).
Issue : TLM-IMM-GBR
Tourlock Manual 44
2.4 Grease mechanism/ -Grease the mechanism as follows:

• Grease the pivots of the locking pawls (4) & (5).
• Grease the springs of the locking pawls (the eyelets) (6) & (7).
• Grease the locking cam plate assembly (no number) lightly with TSL grease.
• Grease the positioning springs (8).
• Grease the bronze guide blocks (no number) of the positioning unit.
• Grease the axial bearing of the small gear wheel. The small gear wheel has to be
removed to perform this task (11).
• Grease both spherical joints (no number) between the small gear wheel (11) and
the shock absorber (12).
Figure 8.1: Tourlock mechanism assembly
4 Interior
4.2 Ceiling panels/ -Fix ceiling panels with plastic bracket; use an extra bracket in
case of ceiling panels with espagnolet.
4.4 Ceiling sensors/ -Check when performing warranty maintenance if the plastic
foil has been removed from the lenses. Check operation and adjustment.
6 Safety / functions
6.1 SRB/ -Check passive safety rails for correct installation.
7 Options
7.12 Espagnolet - Bistable lock/ -Check operation and grease the pivot points with
Teflon grease, and lubricate the centre bush with Teflon spray.
Boon Edam Inc.

Maintenance checklist
Maintenance Checklist:
Tourlock Manual
Object no. : . . . . . . . . . . . . . . . . . . . . . . . .
Object :........................
Door no. : . . . . . . . . . . . . . . . . . . . . . . . .
Location : . . . . . . . . . . . . . . . . . . . . . . . .
Date : C C A G O N C C A G O N
H L D R K O H L D R K O
E E J E T E E J E T
Work slip no. : C A U A E C A U A E
K N S S S K N S S S
T E T E
Name of mechanic :
1. General 6. Safety / functions O

1.1 Visual X O 6.1 SRB X O
1.2 Noise X O 6.2 Rest position X X O
1.3 Roll-in rubbers X O 6.3 Motion detector X X O r
1.4 Glass X O 6.4 Control panel X X O r
2. Tourlock mechanism 6.5 Access control system pulse X O Sec.
2.1 Mountings X O 6.6 Function test X X O
2.2 Tourlock unit (operat.+noise) X O 7. Options
2.3 Sprockets X O 7.1 Lighting X X O
2.4 Grease mechanism X X O 7.2 Fire alarm* X O
7.3 Emergency power supply X O
3. Door wings 7.4 Fail secure system X X O
3.1 Brushes X O 7.5 Contact mats X O
7.6 Floor weight sensor X X O
4. Interior 7.7 Hang sensor X X O
4.1 Bent walls X O 7.8 NLD mounting X X O
4.2 Ceiling panels X X O 7.9 NLD rail X X O
4.3 Joints X O 7.10 NLD wheels X X O
4.4 Ceiling sensors X X X O 7.11 NLD lock X X O
5. Top construction 7.12 Espagnolet lock* X X X O
5.1 Dustproof/watertight cover X O
√ = Checked and OK X = Work to be carried out * = Option

Recommendations + Remarks
......................................................................................................................
....................................................................................
......................................................................................................................
....................................................................................
......................................................................................................................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
......................................................................................................................
......................................................................................................................
......................................................................................................................
....................................................................................................................
Signed as correct by client :
On behalf of client (please print) :
Function : . . . . . . . . . . . . . . . . . . . . . . (signature and stamp)
Issue : TLM-IMM-GBR
Tourlock Manual 46
TROUBLESHOOTING
9 Troubleshooting
WARNING!
Switch off the power supply to the door before working on the door.
WARNING!
All installation and maintenance work on the door must be carried out by
Boon Edam personnel or by an approved agent.
Mechanical
Unusual • Mechanical components loose or faulty
noises o Find the cause of the noise.
Electrical
Problem Cause and action
No Power • Check PLC
o Power LED is On
o Run LED is On
o Error LED is Off
If LED is On (Switch the power Off for 1 minute)
Flashing: Program error detected (contact Boon Edam B.V.)
On: CPU error detected (Replace PLC)
• Check fuses (230 VAC)
• Check mains connection
• Check wiring
Door stays • Locking-unit is engaged

locked o Check if LOCKING function is switched ON
• Locking-unit is not engaged
o Check if the relay is sticking.
o Check the door is mechanically blocked
• Fail secure plunger
o Fully unlocked
o Check end-switch
Door does not • Locking-unit does not engage

lock o Check the voltage to the locking-unit (approximately 230 VDC)
o Check the relay and rectifier
Door gives a • Obstruction

continuous alarm o Remove the object which generates this alarm
• No obstruction
o Consult Boon Edam or you service agent
Signalling does • Signal LED’s are broken of faulty

not work o Install new LED’s
properly
Boon Edam Inc.

The PLC
Activated in- or outputs are monitored by indication LED’s (see Chapter 4). Outputs can be
measured if necessary with a resistance meter, after disconnecting the wires.
Problem Cause and action

POWER- • Check the fuse in the power connection
LED is not o When this fuse is okay and 200-240 VAC can be measured on
lit. terminals L and N the PLC has to be exchanged.
• Check if there is no short circuit between the 0V and 24V terminal.
RUN-LED is • RUN-switch
not lit o Check if the RUN is switched ON
• Power supply
o Check if the 24 volt power supply of the PLC is operational
PROG- • Reset
E/CPU-E o Switch off the main power supply for one minute.
flashes or o If the problem still occurs, the PLC needs to be exchanged.
illuminates
Table 9.1: PLC errors
TECHNICAL SPECIFICATIONS
10 Technical specifications
Control
• PLC Fx1n-24MR-ES 14 Inputs and 10 relay Outputs
100-240 VAC, 50/60Hz, 30 VA max
Complete door
• Power supply: 200-240 VAC, 50/60 Hz.
• Power consumption
o Operating: 18 W (Fail Safe)
o Stationary: 24 W (Fail Safe)
o Lighting Halogen: 80 W
o Lighting PL: 56 W
o Lighting LED: 16 W
• Fuse: Power supply with 16A slow fuse
Issue : TLM-IMM-GBR
Tourlock Manual 48
APPENDICES
11 Appendices
Spare part list – Tourlock door
advised advised
TL 120 manual
quantity quantity
Part. Nr. Description I Description II 1>5 doors 6 > ---

50071602 Proximity switch E2A NPN Reset switch x 1 2
50070249 Presence sensor Focus 2 Ceiling Sensor Focus II x 1 4
50060204 Fuse glass 2,5A fast 5*20mm x 10 10
50060205 Fuse glass 4A fast 5*20mm x 10 10
50090104 Fail secure plunger solenoid x 1 2
40950060 Pressure spring RVS Z-106-F Spring for Fail Secure Plunger x 1 2
101-008ASBY Ledex Solenoid Assembly Tourlock mechanism item 1 x 2 3
100-131 Fail Safe Connecting Spring Tourlock mechanism item 2 x 5 10
100-128 LH Locking Pawl Spring Tourlock mechanism item 6 x 2 3
100-129 RH Locking Pawl Spring Tourlock mechanism item 7 x 2 3
100-104 Top Plate Bearing Tourlock mechanism item 10 x 2 3
100-148ASBY Small Gear Assembly Tourlock mechanism item 11 x 1 2
100-117 Shock Absorber Tourlock mechanism item 12 x 1 3
101-012 2-way Microswitch Tourlock mechanism item 13 x 3 6
Boon Edam Inc.

Parts list – Tourlock mechanism
Figure 11.1: Tourlock mechanism assembly
BOON EDAM TOURLOCK MECHANISM PART LIST

advised advised
TL 120 manual
quantity quantity
Lighting
Part Nr. Description I Description II 1>5 doors 6 > ---

10920 Ledex Solenoid Assembly Tourlock mechanism item 1 x 9 18
100-131 Fail Safe Connecting Spring Tourlock mechanism item 2 x 5 10
100-176G Channel Stud Tourlock mechanism item 3 x 4 8
100-000-2TL FS Entry Locking Pawl Tourlock mechanism item 4 x 4 8
100-001-3TL FL/FS Combo Locking Pawl Tourlock mechanism item 5 x 4 8
100-128 LH Locking Pawl Spring Tourlock mechanism item 6 x 6 12
100-129 RH Locking Pawl Spring Tourlock mechanism item 7 x 6 12
100-127TL Centering Spring - Speed Control Tourlock mechanism item 8 x 6 12
100-042 Main Bearing Speed Control Tourlock mechanism item 9 x 3 6
100-104 Top Plate Bearing Tourlock mechanism item 10 x 3 6
100-148ASBY Small Gear Assembly Tourlock mechanism item 11 x 3 6
100-117 Shock Absorber Tourlock mechanism item 12 x 3 6
101-012 2-way Microswitch Tourlock mechanism item 13 x 3 6
HSO.5-16x.75S Shoulder Bolt for Speed Control Gear Type Tourlock mechanism item 14 x 3 6
Note: The Tourlock mechanism items 1 to 14 are shown in Figure 11.1.
Issue : TLM-IMM-GBR
Tourlock Manual 50
Fail secure modification kit

A modification kit is available to convert the Fail Safe mechanism into a Fail Secure
mechanism.
Figure 11.2: Fail Secure modification kit
FAIL SECURE MODIFICATION KIT AND PARTS LIST

advised advised
Fail Secure kit
quantity quantity
Art. Nr. Description I Description II 1>5 doors 6 > ---

10290 Ledex solenoid assembly Fail Secure item 1 x 9 18
100-123 Solenoid stroke limit Fail Secure item 2 x - -
100-261-1.075 Locking pawl spacer 1.075 Fail Secure item 3 x - -
100-261-2.000 Locking pawl spacer 2.000 Fail Secure item 4 x - -
100-128 Locking pawl spring LH Fail Secure item 5 x 6 12
100-129 Locking pawl spring RH Fail Secure item 6 x 6 12
85-469 Bracket - horizontal Ext. Fail Secure item 7 x - -
ANSI B18.22.1 – ¾ - narrow - Washer A Fail Secure item 8 x - -
Type B
ASME B18.27.1 NA3 - ¾ External retaining rings Fail Secure item 9 x 6 12
100-001ETL-ASBY F/L Entry locking pawl assy, CCW (FL/FL) Fail Secure item 10 x 4 8
100-001XTL-ASBY F/L Exit locking pawl assy, CCW (FL/FL) TL Fail Secure item 11 x 4 8
Boon Edam Inc.

Enclosures
In this chapter specific information regarding this product can be added.
Issue : TLM-IMM-GBR
Tourlock Manual 52
Royal Boon Edam Boon Edam Ireland Ltd. Boon Edam Spain S.L.
International B.V. Unit 1 Naas Road Business Park, Calle Espronceda,
Ambachtstraat 4 / 1135 GG Edam Muirfield Drive, Naas Road, 300-302, entresuelo 1 ª,
P.O. Box 40 / 1135 ZG Edam Dublin 12 08027 Barcelona,
The Netherlands Ireland Spain
T +31 (0)299 38 08 08 T +353 (0)1 460 1420 T +34 (0)93 408 7255
F +31 (0)299 37 28 59 F +353 (0)1 460 1415 F +34 (0)93 408 3446
Boon Edam B.V. Boon Edam Ltd. Boon Edam Inc.

Ambachtstraat 4 / 1135 GG Edam Holland House 402 McKinney Parkway
P.O. Box 40 / 1135 ZG Edam Crowbridge Road, Orbital Park Lillington, NC 27546
The Netherlands Ashford, Kent TN24 0GR United States of America
T +31 (0)299 38 08 08 United Kingdom T +1 (910) 814 38 00
F +31 (0)299 37 28 59 T +44 (0)1233 505900 F +1 (910) 814 38 99
F +44 (0)1233 505909
Boon Edam Nederland B.V. Boon Edam GmbH Boon Edam Japan Ltd.
Ambachtstraat 4 / 1135 GG Edam Stadttor 1 (16 etage) 4th Floor Kyohachi Building
P.O. Box 26 / 1135 ZG Edam 40219 Düsseldorf 1-16-5 Shinkawa Chuo-ku
The Netherlands Germany 104-0033 Tokyo
T +31 (0)299 38 08 08 T +49 (0)211 300 3314 Japan
F +31 (0)299 38 08 41 F +49 (0)211 300 3127 T +81 (0) 3 5117 26 51
F +81 (0) 3 5117 26 52
Boon Edam A.S. Boon Edam BVBA/SPRL Beijing Boon Edam Entrance
Arnst. Arnebergsvei 30 Welvaartstraat 14-1/bus 12 Technology Co. Ltd.
Postbox 430 B-2200 Herentals No.10 Tong Ji Bei Lu,
N-1324 Lysaker Belgium Beijing Economic & Technological
Norway T +32 (0)14 21 67 17 Development Area
T +47 (0)67 10 3340 F +32 (0)14 21 67 29 100176 Beijing
F +47 (0)67 10 3344 P.R. China
T +86 (0)10 67 87 77 66
F +86 (0)10 67 87 78 05
Boon Edam Sweden AB Boon Edam France S.A.S. Boon Edam Hong Kong Ltd.
Kuttervägen 1 / S-183 53 Täby ZA Les Doucettes Unit 803, 8/F., Tamson Plaza, No. 161
P.O. Box 2034 / S-183 02 Täby 3 Avenue des Morillons Wai Yip Street,
Sweden 95140 Garges-lès-Gonesse Kwun Tong, Kowloon
T +46 (0)8 753 60 30 France Hong Kong
F +46 (0)8 753 61 30 T +33 (0)1 30 11 05 05 T +852 2793 1810
F +33 (0)1 39 86 71 10 F +852 2793 0862
Boon Edam L.L.C. Boon Edam Entrance Technology Boon Edam Ltd Middle East
Ulica Nizhnyaja 14, (India) Private Limited AS Business Centre, Plot no 29
Building 7, Floor 4 602, Ascot Centre Al Ain Road, Umm Al Nar
125040 Moscow Sahar Airport Road, Andheri (E) PO Box 33470, Abu Dhabi
Russian Federation Mumbai 400099 United Arab Emirates
T +7 (0)495 223 8969 India T +971 2 510 2400
T +91 22 28257582
F +91 22 28257490
www.boonedam.com
Boon Edam Inc.


Installation and Maintenance Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation and Maintenance Manual

Uploaded by

Copyright:

Available Formats

TOURLOCK

Installation and Maintenance Manual

Boon Edam Inc.

Boon Edam Inc.

PLC control box

Non Secured side

Figure 3.1 Tourlock Manual

3.1.2 PLC control box

Safety Rail Bentwall (passive)

Safety Rail Bentwall (passive)

Figure 3.2 Safety Rail Bentwall (SRB)

Boon Edam Inc.

INFRA RED SENSOR

NON SECURED SIDE

Figure 4.1 Tourlock Manual

Figure 4.2 Flow chart Tourlock Manual

LED red illuminates (Contstant)

Led green illuminates (after authorisation)

Led green illuminates continuously (free in / free out)

Led red flashes

Boon Edam Inc.

Power failure operating mode

4.1.2 Fail safe

4.1.3 Fail secure *

Control panel external *

Reset alarm (6/8) - Optical and audible alarm.

Button (7) is not used.

Figure 4.3 Control panel external *

Boon Edam Inc.

5.1.1 Tool Requirements

*-Standard & Metric

Glass sets from the inside

Sidewall Glass Rubber

Boon Edam Inc.

5.1.4 Sidewall Assembly with Safety Rails

Boon Edam Inc.

A Door Wing (complete) J 1/16” Pivot Shim

B Hanger Arm Top K Wall Anchor Pin 6”

C Allen Head Bolt L Cap Retainer (Door Wing)

D Center Shaft Block Bracket M Pan Head Machine Screw

C Hanger Arm Bottom

G Collapsing Disc 3 wing Bottom

5.1.6 Door Wing

Boon Edam Inc.

• Establish the center point of your first line (center of opening).

5.1.8 Glass Stops

Required Tools & Hardware:

1. Lay the Sidewall on the ground or saw horses.

Boon Edam Inc.

Required Tools & Hardware:

1. Lay the Sidewall on the ground or saw horses.

5.1.10 Anchoring Sidewalls

Required Tools & Hardware:

Boon Edam Inc.

Required Tools & Hardware:

2. Using the provided #10x3/4” Pan Head

5.1.12 Support Frame Assembly

Required Tools & Hardware:

Notch in Ceiling Disc

Non Secure Side

Boon Edam Inc.

5.1.13 Center Pin & Bottom Pivot

Required Tools & Hardware: