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Cyprian Business Plan - Draft - Submitted To The Client
Cyprian Business Plan - Draft - Submitted To The Client
In partnership with
MECEN IPC CO., LTD. (SOUTH KOREA)
TABLE OF CONTENTS
LIST OF TABLES.......................................................................................................................................... IV
LIST OF FIGURES........................................................................................................................................ IV
EXECUTIVE SUMMARY............................................................................................................................... V
1 INTRODUCTION.................................................................................................................................... 1
1.1 BACKGROUND....................................................................................................................................................... 1
1.2 THE TARGET PROJECT & ITS PROMOTERS....................................................................................................... 1
1.3 RATIONALE FOR THE STRATEGIC FOCUS ON POLYETHYLENE FOAM...........................................................1
1.4 VISION AND STRATEGIC PRIORITIES AND GOALS............................................................................................ 2
1.5 PROJECT LOCATION............................................................................................................................................. 3
1.6 OBJECTIVES AND SCOPE OF THE BUSINESS PLAN........................................................................................... 3
1.7 BUSINESS PLAN PREPARATION METHODOLOGY............................................................................................. 3
1.8 STRUCTURE OF THE BUSINESS PLAN................................................................................................................ 4
2 THE MARKET & MARKETING PLAN................................................................................................ 4
2.1 PRODUCTS AND SERVICES................................................................................................................................... 4
2.2 TARGET CUSTOMER GROUPS.............................................................................................................................. 5
2.3 COMPARISON OF THE ENVISAGED CYPRIAN PRODUCTS AND SERVICES WITH THOSE OF COMPETITORS
5
2.4 MARKET DEMAND............................................................................................................................................... 6
2.5 PRICING................................................................................................................................................................. 7
2.6 SALES PROJECTIONS............................................................................................................................................ 8
2.7 MARKETING.......................................................................................................................................................... 8
2.8 SUMMARY OF CYPRIAN OPPORTUNITIES AND CHALLENGES.........................................................................9
3 TECHNOLOGY AND OPERATIONS PLAN...................................................................................... 10
3.1 PE FORM UNIQUE CHARACTERISTICS............................................................................................................ 10
3.2 PE FOAM PRODUCTION PROCESS................................................................................................................... 10
3.3 FACTORY LAYOUT............................................................................................................................................. 11
3.4 FACTORY PRODUCTION.................................................................................................................................... 13
3.5 PLANTS, MACHINERIES AND EQUIPMENT...................................................................................................... 14
3.6 SUPPLY OF MACHINERY AND PROVISION OF TECHNICAL SERVICES.........................................................15
4 OWNERSHIP, MANAGEMENT AND STAFFING PLAN................................................................ 16
4.1 LEGAL FACE, OWNERSHIP STRUCTURE & PARTNERSHIP ARRANGEMENT...............................................16
4.2 ORGANISATIONAL AND MANAGEMENT STRUCTURE.................................................................................... 17
4.3 MANPOWER REQUIREMENTS AND COSTS...................................................................................................... 19
4.4 STRATEGIC PLAN............................................................................................................................................... 19
4.5 TRAINING REQUIREMENTS............................................................................................................................... 20
4.6 OPERATIONAL POLICIES AND PROCEDURES.................................................................................................. 20
4.7 REVIEW THE FACTORY'S QUALIFICATIONS AND CERTIFICATES...................................................................20
4.8 PRE-OPERATING ACTIVITIES............................................................................................................................ 21
5 FINANCIAL PLAN AND PROJECTIONS........................................................................................... 21
5.1 ASSUMPTIONS SHEET........................................................................................................................................ 21
5.1.1 Basic Assumptions...................................................................................................................................... 21
5.1.2 Revenue Drivers........................................................................................................................................... 21
5.1.3 Raw material distribution (usage)..................................................................................................... 21
5.1.4 Revenue Drivers........................................................................................................................................... 22
5.1.5 Operation Cost............................................................................................................................................. 22
5.1.6 Depreciation................................................................................................................................................. 22
5.1.7 Finance Cost.................................................................................................................................................. 22
5.2 TOTAL CAPITAL REQUIREMENT...................................................................................................................... 24
5.2.1 Land and Building...................................................................................................................................... 24
5.2.1. Buildings and Civil Infrastructure...................................................................................................... 25
5.2.2 Vehicles........................................................................................................................................................... 25
5.2.3 Plant acquisition......................................................................................................................................... 25
5.3 FINANCING PLAN............................................................................................................................................... 25
5.3.1 Operation Expenditure............................................................................................................................. 25
5.4 PROJECTED INCOME STATEMENT................................................................................................................... 26
5.5 PROJECTED CASH FLOW STATEMENT............................................................................................................. 28
5.6 PROJECTED BALANCE SHEET........................................................................................................................... 30
5.7 PROJECT VIABILITY........................................................................................................................................... 32
5.7.1 Net Present Value....................................................................................................................................... 32
5.7.2 Internal Rate of Return............................................................................................................................ 32
5.7.3 Debt Service Coverage Ratio (DSCR).................................................................................................. 33
5.8 CONCLUSION....................................................................................................................................................... 34
6 SOCIO-ECONOMIC IMPACT.............................................................................................................. 34
7 ENVIRONMENTAL ASSESSMENT AND MANAGEMENT PLAN.................................................35
8 CONCLUSIONS AND RECOMMENDATIONS.................................................................................. 35
REFERENCES............................................................................................................................................... 37
APPENDICES............................................................................................................................................... 38
APPENDIX 1: INCOME STATEMENT "MIL." TZS..................................................................................................... 35
APPENDIX 2: BALANCE SHEET "MIL." TZS............................................................................................................ 36
APPENDIX 3: TAX PROVISION "TZS"........................................................................................................................ 37
APPENDIX 4: CASH FLOW STATEMENT "MIL." TZS............................................................................................... 38
APPENDIX 5: DEPRECIATION SCHEDULE................................................................................................................... 39
APPENDIX 6: LOAN AMORTIZATION SCHEDULE...................................................................................................... 44
APPENDIX 7: WORKING CAPITAL............................................................................................................................... 46
APPENDIX 8: PERSONNEL EXPENSES......................................................................................................................... 48
APPENDIX 9: PROJECTED REVENUE........................................................................................................................... 49
APPENDIX 10: PROJECTED OPEX.............................................................................................................................. 50
APPENDIX 11: CAPEX REQUIRED............................................................................................................................. 51
LIST OF TABLES
Table 3-1 Required plants, machineries and equipment.............................14
Table 4-1 Labour Requirements.................................................................19
Table 5-1 Planned Capacity Utilization, Unit Sales and Average Prices.......23
Table 5-2 Total Project Costs......................................................................24
Table 5-3 Project Income Statement in Millions Tshs................................27
Table 5-4 : Projected Income Statement "Mil." TZS.....................................29
Table 5-5: Summarized Profitability Results "Mil. TZS"...............................34
LIST OF FIGURES
Figure 3-1: Layout of the Workshop Plot Area...........................................12
Figure 3-2: Layout of the Factory Area......................................................12
Figure 3-3: The main machinery of the foam plant....................................13
Figure 3-4: Production Flow Vhart: Foam Plant Operation........................13
Figure 4-1: Governance and Organizational Structure...............................18
EXECUTIVE SUMMARY
1.1 Background
Cyprian Investment Company, in short Cyprian, is a private company based
in Dar es Salaam in the business of producing plastics packaging materials.
The company was incorporated under the Company Ordinance (Cap. 212) as
a limited liability company on the 4 th December, 2003 with certificate of
incorporation No 47605. Mr. Noel Nkomola Mahyenga and Dikilile James
Mahyenga own the company at 70% and 30% proportions respectively.
The project is a joint venture between Cyprian and MECENIPC Co. Ltd of
South Korea (See the agreement presented as a separate document). The
venture will introduce a wide range of cutting-edge PE Foam products.
MECENIPC has been operating in Korea for more than 29 years, growing to
be a world leading as well as one of the Korea’s largest companies in
environmental and plastic processing industry. MECENIPC is currently
developing, manufacturing and marketing goods to sectors using plastic
products. The company’s philosophy is “improving the quality of life and
preserving environmental balance.”
MECENIPC has globalized itself since founded in 1983 and maintained joint
ventures throughout the world, serving customers in Asia, Africa, the Middle
East, Europe, Central and South America. It is a Certified Quality
Management System (ISO) company. It has also received certification from
the International Certification Network (IQNet) and Korea Foundation for
Quality (KFQ), 1999.
The project will be the first of its kind in Tanzania – in the production of PE
foam products for packaging and insulation. It will use modern technology
& equipment in a friendly environment. In the joint venture, MECENIPC is
responsible for technology supply and staff training while then day-to-day
management of the project is under by Cyprian.
Vision
The vision of the Cyprian company is to be the leading producer of quality
and creative PE plastic products in Tanzania and the Region.
Strategic Priorities
a. To carry on the business of setting–up the PE plant under the joint
venture in Tanzania to produce polyethylene foam products.
b. To carry on the business of producing and processing of all types of
plastic products covering all varieties of conversion operations by
environment friendly & up-to-date technology transferred from South
Korea partner and marketing in Tanzania.
c. Manufacturing of various types of polyethylene foam products such as
plain sheet in roll, Net Tube and Road by the forming extrusion
process.
d. Manufacturing of various types of the converted products through the
converting process such as tube forming and lamination with HDPE
film, PET metalized film or another PE foam sheet.
Strategic Goals
a. To promote the local market for PE products.
b. To increase the quality of PE products manufactured in Tanzania.
c. To reduce the country’s dependence on external sources on the
importation of PE products.
d. To encourage the growth of the PE products industry in Tanzania.
e. To create employment for Tanzanians.
f. To promote the transfer of technology in Tanzania through skill and
human resources development. Training on the use and application of
new machinery and technology will facilitate this.
g. To contribute to the country’s economy through taxes and others
levies.
h. To promote growth and expansion of the private sector.
i. To boost the export market in SADC and COMESA countries, resulting
in increased foreign earnings.
Cyprian’s products will be made mainly from PE foam. The form can be
shaped into different semi-finished products such as tubes, profiles, sheets
and blocks.
PE foam is considered to be the finest synthetic foam in the world for its
unique features and characteristics. However, PE foam production facilities
are not available in Tanzania and such no clear and elaborate market has
developed for this item. Cyprian is going to introduce PE Foam production
for the first time in Tanzania. The most convenient and easy application of
this creative item is in the industrial packaging field. PE Foam is an ideal
material for the packaging of the various kinds of instruments because of
high restoring nature and high-energy absorption. Being soft in feeling and
beautiful in appearance, it is also suitable for packaging and as materials of
high quality goods. Others field of application where PE foam products can
substitute existing other materials are in use in construction, insulation and
comforter and sundry field.
Industrial packaging
Construction
AC ducting
Insulation
Sound proofing
Telecommunications
Sundry
Cyprian will provide its service from the hub of Tanzania market, Dar es
Salaam. The demand for PE foam products is high among many of the
industrial-manufacturing firms.
The company through its joint venture with MECENIPC will invest
substantially to acquire the latest technology from abroad. The company is
investing further amounts to develop appropriate products suitable for
Tanzanian and the EAC and Central Africa context and for its market
development. Furthermore, its PE Foam products will be completely new
and will be the substitute for Polystyrene Foam, Poly Vinyl Foam, Cotton,
Paper, Jute, Fiberglass, etc.
“LDPE is most commonly used for the production of films. About 63%
of total demand stem from the production of films, with packaging
films accounting for the largest market share in this sector. Bags and
sacks as well as other films rank second and third. Other important
applications are rigid packaging and construction products. On a
1
http://www.ceresana.com/en/market-studies/packaging/ceresana-market-studies-
packaging.html
global level, the segment construction products offer the largest
growth potential of the next few years, thanks to new investments in
infrastructure projects.”
Research indicates that Africa is a growing market place for plastics with
high demand.2 Many African countries including Tanzania have strong
economic growth rates which is rapidly increasing consumption of packaged
foods and other PE foam products:
During the past six years the use of plastics in Africa has grown by an
astounding 150%, at a compound average growth rate (CAGR) of
approximately 8.7 per cent. …. Plastics consumption per capita in Kenya, for
instance was just 10 kg in 2004 and it is expected to increase to 30 kg by
2020, which is still very low compared to many other countries in other parts
of Africa3.
In the East Africa region, one of the largest markets for plastics and packaging goods
is Tanzania. The country has been importing plastic goods and machinery from all
across the world in increasing quantities over the last five years and has emerged as
a lucrative market for plastic goods in the region. Tanzania's plastic imports include
plastics consumer items, writing instruments, rope & twines, plastics & metal
spectacle frames, strainers, laminated & non laminated packaging material, bio-
medical products, kitchenware, woven sacks & bags, pet preforms, gift & novelties &
other plastic products. (Source: http://www.africa-
business.com/features/plastics.html)
Applications for LDPE (low density polyethylene) products are strong and
growing. The envisaged Cyprian PE form products production technology
enables to produce an extensive grade slate for packaging, agricultural,
electrical cable and other applications. This technology also provides
specialty ethylene vinyl acetate products as well as medium-density grades,
which enables to choose the most-profitable markets in the Region.
2.5 Pricing
Price is one of the most critical competitive factors in relation to the PE foam
products business. Cyprian’s decision to establish modern production
facilities will significantly allow the charging of highly competitive prices. In
addition, the company will maintain competitive prices and high quality by
putting emphasis on unique and superior product features, effective
promotion to the major plastics consuming companies, packaging
companies, building contractors and engineering and architectural design
2
http://www.africa-business.com/features/plastics.html
3 ibid
firms.
Black tubing
3 "× 250 - 4000 tshs
4" × 250 - 4000 tshs
Shank tubing
5500 tshs
Cyprian’s pricing strategy will take consumer threshold into account. The
prices of different product ranges will be set through a process of calculating
the costs of production, estimating the benefits to consumers, and
comparing the products and prices to others that serves the similar
purposes. That said however, the project management will utilize
Competition Based Pricing – in which prices are based on the market.
2.7 Marketing
The company will have dedicated staff that will undertake extensive
marketing of the company’s products. Once production starts, the company
will make effective use of the following tools as part of its marketing
operations:
Once set-up and ready for production, Cyprian will have the following set of
strengths, weaknesses, opportunities and challenges. The company will take
advantage of the strengths and opportunities to overcome the weaknesses
and challenges so as to push the company towards superior performance.
Strengths:
Weaknesses:
Challenges:
As also alluded to, for the company’s production processes, a minimum 0.5
mm thickness of the products will be manufactured in the plant. Since,
polyethylene foam is recyclable, the plant will ensure that any by-products
are fully recycled. Thus, as such, the project will not be against Tanzania
environmental laws.
MECENIPC Co., Ltd will provide Cyprian with technical backstopping for the
plastic extrusion system. The former has been in the same business for last
29 years. MECENIPC Co,. Ltd has taken its position as a pioneer who has
the capacity to develop advanced technology that meets variable needs and
tastes of customers on time with right solutions. To keep that edge and lead
the world market in succession, it always count on the creative minds of its
staff to explore promising areas such as polyethylene extrusion systems.
Figure 3-1 through Figure 3.3 show the key frame features of the factory.
The factory area whose dimensions are summarized below is quite adequate
for the medium-term needs of the planned production activities.
LDPE (low
density
polyethylene)
resin is used
PE foam sheet in roll
for PE foam
Cooling & Setting
(LDPE resin)
production as
Raw material
Extrusion
Winding
Take-up
Mixing
main
materials
together with
other
materials
such as
foaming
agent, Talcum
powder and M1.
b. Extrusion
d. Converting
Responsibilities of Cyprian
Equity investment in cash or in kind
Arrangement of factory building
Arrangement of financing from local sources
Management of JVC
Responsibilities of MECENIPC Co. Ltd
Equity investment in cash or in kind
Training of the manpower employed in JVC to secure smooth function and
operation of JVC
Construction of machinery and equipment for manufacturing of the product
Management of JVC
4.2 Organisational and Management Structure
Figure 4-1 presents the overall organizational structure of Cyprian. As can be seen, a
board of directors will assist owners of the joint-venture with the overall responsibility
for managing the Company, profitably and strategically. Further, a Managing Director
will be responsible for the day-to-day management of the Company.
The key departments of the company are Production and Technical Operations, Finance
and Marketing & Sales: Their specific roles will be as follows:
The Directorate of Finance will handle all investments, accounting and financial
management operations. Management of procurement and stores will also be
under this directorate.
The Production & Technical Operations Directorate will handle the all production
operations, storage and related logistics. The operations will also include all
maintenance activities of the company.
The Marketing and Sales Directorate will handle all marketing and sales
operations of the Company. As such all sales persons and distribution agents will
be under the purview of this directorate.
Figure 4-5: Governance and Organizational Structure
Board of Directors
Managing Director
Director,
Director Finance
Director Marketing Production & Techncial
and Sales Operations
Accountant Production
Salespersons Operations
Cashier Maintenance
Technicians
Page 24
Table 4-2 Labour Requirements
No Position Number of Staff Monthly Salary Annual Salary (Tshs)
1 Managing Director 1 3,500,000 42,000,000
2 Marketing & Sales Director 1 2,000,000 24,000,000
3 Director of Production & Technical Operations 1 2,000,000 24,000,000
4 Director of Finance 1 2,000,000 24,000,000
5 Accountants 1 1,000,000 12,000,000
6 Cashier 1 800,000 9,600,000
7 Sales persons 2 800,000 19,200,000
8 Production Operators 11 800,000 105,600,000
9 Electrical Technician 1 1,200,000 14,400,000
10 Mechanical Technician 1 1,200,000 14,400,000
11 Admin Assistant 1 1,000,000 12,000,000
12 Security Guards 3 600,000 21,600,000
13 Drivers 2 600,000 14,400,000
Total 0
Add: 10% Statutory payments 33,720,000
Grand total (Tshs) 370,920,000
The employees at Cyprian will be well trained for optimum productivity levels. Employees will learn how to handle
and operate machinery used in the production of PE foam products through targeted in-house training.
Once operations of the Company have taken solid root, the Company will develop a comprehensive strategic plan for
the period 2018 – 2023. The plan will revisit the current vision, mission and scope of activities and geographical
coverage.
Page 25
Give adequate and operational attention to realizing the set mission and vision by setting effective high impact
strategic objectives in the following key perspectives: financial, customers, internal business processes &
employees and organizational capacity.
Operationalizing each strategic objectives through measureable indicators and for each indicator clearly set
targets to be realized, and a set of implementable initiatives, activities to drive the indicators.
Define additional areas of strategic future investments.
Continuous staff training on technical aspects and service delivery will receive priority in the activities of the
company. The plan is to create an enabling for productive and excellent quality, safe and sure operations. Thus, one
of the core responsibilities of the Director of Production and Technical Operations will be staff training and capacity
development.
The company is committed to putting in place the following policies within the next one to two years of operations:
Page 26
4.7 Review the factory's qualifications and certificates
Cyprian is working to get all key permits and certificates. The following have already been obtained:
Page 27
Insurance; 0.125% of CAPEX
Property Tax; 0.1% of Plant Value
Land Rent; 0.05% of Plant Value
Income Tax; 30% if net earnings +ve.
5.1.2 Revenue Drivers
Polythene tubing and sheets - black colour; TZS 10,000 per unit
Polythene tubing and sheets - other non-black colour; TZS 10,000 per unit
Net; TZS 8,000 per unit
Rod; TZS 8,000 per unit
5.1.6 Depreciation
Depreciation: Building 2%
Depreciation: Plant & Machinery; 4%
Depreciation: Furniture and Fittings; 12.5%
Page 28
Depreciation: Motor Vehicles; 25%
Depreciation: Pre-operational Expenses; 20%
5.1.7 Finance Cost
Loan Tenure; 7 years
Grace Period ; 2 years
Interest – term loan ; 20.00%
Interest – short term; 20.00%
Cost of Debt ; 12.50%
Base year Exchange rates US$ - TZS ; 2,500
Currency Depreciation; 2.00% annual
Page 29
Table 5-3 Planned Capacity Utilization, Unit Sales and Average Prices
Page 23
5.2 Total Capital Requirement
The total capital requirement refers to the amount of money a business
needs for its normal operations and also the amount of cash for asset
acquisition. The source, type and specification of the fully automated
production equipment have been identified. It is anticipated that the
total project cost (excluding operation expenditure) will be US$
2,316,688 that is equivalent to TZS 5.2 billion. This will provide a plant
that will provide sufficient capacity to meet the forecast sales per year.
Page 24
5.2.1. Buildings and Civil Infrastructure
The total cost building and civil infrastructure is estimated at TZS 596
million, based on BOQ calculations. This will cover the premises for
machines installation and the warehouses for raw material and sales
stocks.
5.2.2 Vehicles
The company will need two vehicles for daily operation that might be
used for raw material and finished goods transport. The JV expects to
spend nearly TZS 135 million for the proposed vehicles.
Page 25
5.4 Projected Income Statement
The revenue – cost trends reveal convicing trends, the revenue increase
at decreasing trend while cost has shown to increase at decreasing
trends, this indicates that, the project is self-sustainable within the
projected fifteen years’ time horizon. The project can realize a positive
net earnings of TZS 1.6 billion during year two of operation that expand
exponential upto TZS 7.0 billion during year fifteen operation.
2027
2028
2029
2030
2017
2018
2019
2020
2024
2025
2026
2031
Graph 1: Revenue - Cost projection
Below, provide the summarised income statement for ten years; the
detailed comprehensive income is attached as an appendix. The table
indicates that the project will generate sufficient revenues from
operations throughput the projection period.
Page 26
Table 5-5 Project Income Statement in Millions Tshs
201 201
2018 2019 2020 2021 2022 2023 2024 2025 2026
"TZS" 6 7
1,45 9,27 11,79 12,50 13,25 14,04 14,89 15,78 16,73 17,73 18,80
NET REVENUES 8 3 5 3 3 8 1 5 2 5 0
1,12 6,45 10,39 10,86 11,34
COST OF PRODUCTION 7 9 8,026 8,378 8,746 9,132 9,535 9,957 9 1 5
% of Revenues 77% 70% 68% 67% 66% 65% 64% 63% 62% 61% 60%
EARNINGS FROM 2,81
OPERATION 331 4 3,769 4,124 4,506 4,916 5,356 5,828 6,333 6,875 7,454
% of Revenues 23% 30% 32% 33% 34% 35% 36% 37% 38% 39% 40%
DEPRECIATION/ (EXPENSE) -257 -257 -257 -257 -257 -257 -257 -257 -257 -257 -257
EARNINGS BEFORE 2,55
INTEREST & TAXES 74 7 3,512 3,868 4,250 4,660 5,099 5,571 6,076 6,618 7,198
INTEREST INCOME /
(EXPENSE) -452 -384 -289 -194 -99 -14 0 0 0 0 0
NET EARNINGS BEFORE 2,17
TAXES -378 3 3,223 3,674 4,151 4,646 5,099 5,571 6,076 6,618 7,198
- - - - - - - -
TAXES 0 -539 -967 1,102 1,245 1,394 1,530 1,671 1,823 1,985 2,159
1,63
NET EARNINGS -378 5 2,256 2,572 2,906 3,252 3,570 3,900 4,253 4,632 5,038
% of Revenues -26% 18% 19% 21% 22% 23% 24% 25% 25% 26% 27%
1,25 12,24 15,81 19,71 23,96 28,59 33,63
Cumulative Net Earnings -378 7 3,513 6,084 8,990 2 1 1 4 7 5
Page 27
5.5 Projected Cash flow statement
The cash flow statement revealed that, the company will have enough
cash flow to cover for loan obligation and the company to remained with
sustainable income for shareholders distribution during year two (2) of
operation.
The cash flow statement has shown positive net earnings from year three
of nearly TZS 3.0 billion; expand steadily upto TZS 66.6 billion during
year fifteen of operation.
Page 28
Table 5-6 : Projected Income Statement "Mil." TZS
"TZS" 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026
OPERATING ACTIVITIES
Net Earnings -378 1,635 2,256 2,572 2,906 3,252 3,570 3,900 4,253 4,632
Depreciation 257 257 257 257 257 257 257 257 257 257
Working Capital Changes
(Increase)/Decrease Accounts Receivable -363 -745 -301 -85 -90 -95 -101 -107 -113 -120
(Increase)/Decrease Inventories -363 -745 -30 -68 -72 -77 -81 -86 -91 -97
(Increase)/Decrease Other Current Assets -44 -90 -36 -10 -11 -11 -12 -13 -14 -14
Increase/(Decrease) Accts Pay & Accrued Expenses 378 784 316 89 94 100 106 112 119 126
Increase/(Decrease) Other Current Liabilities 44 90 36 10 11 11 12 13 14 14
Net Cash Provided/(Used) by Operating Activities -469 1,185 2,498 2,764 3,094 3,437 3,750 4,075 4,424 4,798
INVESTING ACTIVITIES
Property & Equipment -3,255 -5,564 0 0 0 0 0 0 0 0 0
Other
Net Cash Used in Investing Activities -3,255 -5,564 0 0 0 0 0 0 0 0 0
FINANCING ACTIVITIES
Increase/(Decrease) Short Term Debt 954 4,984 1,487 316 330 345 360 376 393 411
Increase/(Decrease) Current Portion LTD
Increase/(Decrease) Long Term Debt 815 -487 -487 -487 -487 -244 0 0 0 0
Increase/(Decrease) Common Stock -626 -1,251 0 0 0 0 0 0 0 0
Increase/(Decrease) Preferred Stock 0 0 0 0 0 0 0 0 0 0
Dividends Declared 0 0 0 0 0 0 0 0 0 0
Net Cash Provided / (Used) by Financing 1,144 3,246 1,000 -171 -157 101 360 376 393 411
INCREASE/(DECREASE) IN CASH -4,890 4,430 3,497 2,593 2,937 3,538 4,110 4,452 4,818 5,209
CASH AT BEGINNING OF YEAR -4,890 -460 3,038 5,630 8,567 12,105 16,215 20,667 25,485
CASH AT END OF YEAR -4,890 -460 3,038 5,630 8,567 12,105 16,215 20,667 25,485 30,694
Page 29
5.6 Projected Balance Sheet
The projected balance sheet shows that, the projected account
receivables increase at the higher rate compared to inventories which is
the clear indication that, liquidity requirement is conversing during the
projected fifteen years’ time horizon. The company will conquer more of
the short-term loan during the years, specific for inventory, since there is
a clear indication that the product will attract most of the major
customer based on technology the counterpart partner. Shareholders
assume that, the Bank can provide an overdraft to cover the three
months payables for revenue cost that might need the front payment like
utilities cost and raw materials cost.
Page 30
"TZS" 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026
ASSETS
CURRENT ASSETS
Cash -4,890 -460 3,038 5,630 8,567 12,105 16,215 20,667 25,485
Accounts Receivable 363 1,108 1,410 1,494 1,584 1,679 1,780 1,887 2,000
Inventories 363 1,108 1,138 1,206 1,279 1,355 1,437 1,523 1,614
Other Current Assets 44 134 170 180 191 202 214 227 241
Total Current Assets -4,120 1,891 5,755 8,511 11,621 15,342 19,646 24,304 29,339
PROPERTY & EQUIPMENT 3,255 8,562 8,305 8,049 7,792 7,535 7,278 7,022 6,765 6,508
TOTAL ASSETS 3,255 4,442 10,196 13,804 16,303 19,156 22,620 26,668 31,068 35,848
LIABILITIES & SHAREHOLDERS' EQUITY
CURRENT LIABILITIES
Short Term Debt 954 5,938 7,425 7,741 8,071 8,416 8,776 9,153 9,546
Accounts Payable & Accrued Expense 378 1,162 1,478 1,566 1,660 1,760 1,866 1,977 2,096
Other Current Liabilities 44 134 170 180 191 202 214 227 241
Total Current Liabilities 1,376 7,234 9,073 9,488 9,922 10,378 10,856 11,357 11,883
LONG TERM DEBT (less current portion) 1,378 2,193 1,706 1,218 731 244
STOCKHOLDERS' EQUITY
Common Stock 1,877 1,251
Preferred Stock
Retained Earnings -378 1,257 3,513 6,084 8,990 12,242 15,811 19,711 23,964
Total Equity 1,877 873 1,257 3,513 6,084 8,990 12,242 15,811 19,711 23,964
TOTAL LIABILITIES & EQUITY 3,255 4,442 10,196 13,804 16,303 19,156 22,620 26,668 31,068 35,848
CHECK IF BALANCE TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE
Page 31
Looking at liquidity cycle, the reflected changing working capital reflected
in the cash flow statement indicates the project might not suffer from
liquidity problem during the projected fifteen years of operations.
The IRR for the project under the Base case scenario is 43.00% -
considering before tax cash flow and 34.00% – considering after tax cash
flow. Conclusively, the project is viable for both scenario and thus the
said capital investment worth financing on the proposed rates.
Page 32
5.7.3 Debt Service Coverage Ratio (DSCR)
The minimum DSCR is minimum during year one that is calculated at
6.68, growths up to 29.1 during year 7. The average DSCR is 12.01 that
indicate the cash flow can pay-out the loan obligation and thus the
project cannot run out of liquidity.
Page 33
Table 5-7: Summarized Profitability Results "Mil. TZS"
"TZS" 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026
Summary Financials
Revenue 1,458 9,273 11,795 12,503 13,253 14,048 14,891 15,785 16,732 17,735
Gross Profit 331 2,814 3,769 4,124 4,506 4,916 5,356 5,828 6,333 6,875
EBIT 74 2,557 3,512 3,868 4,250 4,660 5,099 5,571 6,076 6,618
Net Earnings -378 1,635 2,256 2,572 2,906 3,252 3,570 3,900 4,253 4,632
Net Cash from Operating Activities -469 1,185 2,498 2,764 3,094 3,437 3,750 4,075 4,424 4,798
Capital Expenditures 3255 2,310
Interest Income/(Expense) -452 -384 -289 -194 -99 -14
Cash -4,890 -460 3,038 5,630 8,567 12,105 16,215 20,667 25,485 30,694
Total Equity 873 1,257 3,513 6,084 8,990 12,242 15,811 19,711 23,964 28,597
Total Debt 2,193 1,706 1,218 731 244
Growth
Revenue Growth Rate - CAGR: 536% 27% 6% 6% 6% 6% 6% 6% 6%
Net Earnings Growth Rate -
CAGR: Nil 38.0% 14.0% 13.0% 11.9% 9.8% 9.2% 9.1% 8.9%
Ratios
Current Ratio -2.99 0.26 0.63 0.90 1.17 1.48 1.81 2.14 2.47 2.80
Debt to Capital (LT Debt +
Equity) 0.72 0.58 0.26 0.11 0.03 0.00 0.00 0.00 0.00 0.00
DCSR 2.61 4.04 4.32 5.31 6.61 8.39 20.80 0.00 0.00 0.00
Profitability
Gross Profit % 22.7% 30.3% 32.0% 33.0% 34.0% 35.0% 36.0% 36.9% 37.9% 38.8%
Net Earnings % -25.9% 17.6% 19.1% 20.6% 21.9% 23.1% 24.0% 24.7% 25.4% 26.1%
Returns
Return on Assets (ROA) -11.6% 36.8% 22.1% 18.6% 17.8% 17.0% 15.8% 14.6% 13.7% 12.9%
Return on Equity (ROE) -20.1% 187.3% 179.5% 73.2% 47.8% 36.2% 29.2% 24.7% 21.6% 19.3%
Return on Capital (LT Debt +
Equity) -12.3% 55.2% 47.7% 37.7% 31.5% 26.6% 22.6% 19.8% 17.7% 16.2%
Internal Rate of Return (IRR) -
BTCF 43%
Internal Rate of Return (IRR) -
ATCF 34%
NPV 7,694
SALVAGE
VALUE
ATCF -5,213 -378 1,635 2,256 2,572 2,906 3,252 3,570 3,900 4,253 7,629
BTCF -5,213 -378 2,173 3,223 3,674 4,151 4,646 5,099 5,571 6,076 9,615
Costs of Equity 12.5%
Costs of Debt 19.5%
Discount rate (WACC) 13.0%
Page 34
5.8 Conclusion
The business plan shows a worthiness business case. For the base case
scenario, IRR, NPV, DSCR and all other ratios indicators show that, the
project is financial viable and worth financing. The entire scenario gives
the return that is above the standard thresholds in terms of IRR (above
the cost of capital), NPV (positive) and DSCR (above one), and thus we
are confident that, the project can pass the Bank threshold, ready for
loan funding.
6 SOCIO-ECONOMIC IMPACT
The project will boost jobs, training and standards. The envisaged services will
create a substantial number of direct jobs. Some of the established services e.g.
production PE sheeting, net and rod helps develop other downstream
businesses, producing more tailored products. Through training, the project
will also improve quality standards in the local plastics manufacturing
industry.
The projects will generate substantial tax revenues and foreign exchange
earnings. The planned services will generate substantial foreign exchange and
tax revenues (e.g., corporate tax, VAT, PAYE )
4
This is inline with Environmental Management Act no. 20 of 2004 and EIA and Environmental Audit Regulations of
2005
Page 35
This suggests that this project is sufficiently bankable and stand to provide
substantial socio-economic benefits to the country.
Page 36
REFERENCES
Page 37
APPENDICES
Page 38
Page 39
Income Statement
201 201 201 201 202 202 202 202 202 202 202 202 202 202 203
"TZS" 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
11,79 12,50 13,25 14,04 14,89 15,78 16,73 17,73 18,80 19,92 21,12 22,39 23,73
NET REVENUES 1,458 9,273 5 3 3 8 1 5 2 5 0 8 3 1 4
10,21
EARNINGS FROM OPERATION 331 2,814 3,769 4,124 4,506 4,916 5,356 5,828 6,333 6,875 7,454 8,075 8,740 9,451 2
% of Revenues 23% 30% 32% 33% 34% 35% 36% 37% 38% 39% 40% 41% 41% 42% 43%
DEPRECIATION/ (EXPENSE) -257 -257 -257 -257 -257 -257 -257 -257 -257 -257 -257 -257 -257 -257 -257
EARNINGS BEFORE INTEREST &
TAXES 74 2,557 3,512 3,868 4,250 4,660 5,099 5,571 6,076 6,618 7,198 7,819 8,483 9,195 9,955
NET EARNINGS BEFORE TAXES -378 2,173 3,223 3,674 4,151 4,646 5,099 5,571 6,076 6,618 7,198 7,819 8,483 9,195 9,955
- - - - - - - - - - - -
TAXES 0 -539 -967 1,102 1,245 1,394 1,530 1,671 1,823 1,985 2,159 2,346 2,545 2,758 2,987
NET EARNINGS -378 1,635 2,256 2,572 2,906 3,252 3,570 3,900 4,253 4,632 5,038 5,473 5,938 6,436 6,969
% of Revenues -26% 18% 19% 21% 22% 23% 24% 25% 25% 26% 27% 27% 28% 29% 29%
12,24 15,81 19,71 23,96 28,59 33,63 39,10 45,04 51,48 58,45
Cumulative Net Earnings -378 1,257 3,513 6,084 8,990 2 1 1 4 7 5 8 7 3 2
Appendix 1: Income Statement "Mil." TZS
Page 40
Balance Sheet
201
2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032
"TZS" 7
ASSETS
CURRENT ASSETS
-
4,89 12,10 16,21 20,66 25,48 30,69 36,32 42,40 48,95 56,02 63,64
Cash 0 -460 3,038 5,630 8,567 5 5 7 5 4 2 0 6 6 4
Accounts Receivable 363 1,108 1,410 1,494 1,584 1,679 1,780 1,887 2,000 2,120 2,247 2,382 2,525 2,676 2,837
Inventories 363 1,108 1,138 1,206 1,279 1,355 1,437 1,523 1,614 1,711 1,814 1,923 2,038 2,160 2,290
Other Current Assets 44 134 170 180 191 202 214 227 241 255 271 287 304 322 342
-
4,12 11,62 15,34 19,64 24,30 29,33 34,78 40,65 46,99 53,82 61,18 69,11
Total Current Assets 0 1,891 5,755 8,511 1 2 6 4 9 0 4 1 3 5 2
3,25 8,56
PROPERTY & EQUIPMENT 5 2 8,305 8,049 7,792 7,535 7,278 7,022 6,765 6,508 6,251 5,995 5,738 5,481 5,224 4,968
3,25 4,44 10,19 13,80 16,30 19,15 22,62 26,66 31,06 35,84 41,03 46,64 52,72 59,30 66,40 74,08
TOTAL ASSETS 5 2 6 4 3 6 0 8 8 8 2 9 9 4 9 0
LIABILITIES & SHAREHOLDERS'
EQUITY
CURRENT LIABILITIES
10,38 10,83 11,30 11,79 12,31
Short Term Debt 954 5,938 7,425 7,741 8,071 8,416 8,776 9,153 9,546 9,957 7 7 7 9 3
Accounts Payable & Accrued
Expen 378 1,162 1,478 1,566 1,660 1,760 1,866 1,977 2,096 2,222 2,355 2,497 2,646 2,805 2,973
Other Current Liab 44 134 170 180 191 202 214 227 241 255 271 287 304 322 342
Current portion of long term debt
1,37 10,37 10,85 11,35 11,88 12,43 13,01 13,62 14,25 14,92 15,62
Total Current Liabilities 6 7,234 9,073 9,488 9,922 8 6 7 3 5 3 0 7 6 8
LONG TERM DEBT (less current 1,37 2,19
portion) 8 3 1,706 1,218 731 244
STOCKHOLDERS' EQUITY
1,87 1,25
CommonStock 7 1
Preferred Stock
12,24 15,81 19,71 23,96 28,59 33,63 39,10 45,04 51,48 58,45
Retained Earnings -378 1,257 3,513 6,084 8,990 2 1 1 4 7 5 8 7 3 2
1,87 12,24 15,81 19,71 23,96 28,59 33,63 39,10 45,04 51,48 58,45
Total Equity 7 873 1,257 3,513 6,084 8,990 2 1 1 4 7 5 8 7 3 2
3,25 4,44 10,19 13,80 16,30 19,15 22,62 26,66 31,06 35,84 41,03 46,64 52,72 59,30 66,40 74,08
TOTAL LIABILITIES & EQUITY 5 2 6 4 3 6 0 8 8 8 2 9 9 4 9 0
TRU TRU TRU TRU TRU TRU TRU TRU TRU TRU TRU TRU TRU TRU TRU
TRUE
CHECK IF BALANCE E E E E E E E E E E E E E E E
Page 41
Appendix 2: Balance Sheet "Mil." TZS
Page 42
Cash Flow Statement
201 201 201 201 202 202 202 202 202 202 202 202 202 202 203 203
"TZS" 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1
OPERATING ACTIVITIES
1,63 2,25 2,57 2,90 3,25 3,57 3,90 4,25 4,63 5,03 5,47 5,93 6,43
Net Earnings -378 5 6 2 6 2 0 0 3 2 8 3 8 6 6,969
Depreciation 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257
Working Capital Changes
(Increase)/Decrease Accounts
Receivable -363 -745 -301 -85 -90 -95 -101 -107 -113 -120 -127 -135 -143 -151 -161
(Increase)/Decrease Inventories -363 -745 -30 -68 -72 -77 -81 -86 -91 -97 -103 -109 -115 -122 -130
(Increase)/Decrease Other Current
Assets -44 -90 -36 -10 -11 -11 -12 -13 -14 -14 -15 -16 -17 -18 -19
Increase/(Decrease) Accts Pay &
Accrd Expenses 378 784 316 89 94 100 106 112 119 126 133 141 150 159 168
Increase/(Decrease) Other Current
Liab 44 90 36 10 11 11 12 13 14 14 15 16 17 18 19
Net Cash Provided/(Used) by Operating 1,18 2,49 2,76 3,09 3,43 3,75 4,07 4,42 4,79 5,19 5,62 6,08 6,57
Activities -469 5 8 4 4 7 0 5 4 8 9 8 7 8 7,104
INVESTING ACTIVITIES
- -
3,25 5,56
Property & Equipment 5 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Other
- -
Net Cash Used in Investing 3,25 5,56
Activities 5 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0
FINANCING ACTIVITIES
4,98 1,48
Increase/(Decrease) Short Term Debt 954 4 7 316 330 345 360 376 393 411 430 450 470 492 514
Increase/(Decrease) Curr. Portion
LTD
Increase/(Decrease) Long Term Debt 815 -487 -487 -487 -487 -244 0 0 0 0 0 0 0 0 0
-
1,25
Increase/(Decrease) Common Stock -626 1 0 0 0 0 0 0 0 0 0 0 0 0 0
Increase/(Decrease) Preferred Stock 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Dividends Declared 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Net Cash Provided / (Used) by 1,14 3,24 1,00
Financing 4 6 0 -171 -157 101 360 376 393 411 430 450 470 492 514
-
4,89 4,43 3,49 2,59 2,93 3,53 4,11 4,45 4,81 5,20 5,62 6,07 6,55 7,07
INCREASE/(DECREASE) IN CASH 0 0 7 3 7 8 0 2 8 9 9 7 7 0 7,618
Page 43
-
4,89 3,03 5,63 8,56 12,1 16,2 20,6 25,4 30,6 36,3 42,4 48,9 56,02
CASH AT BEGINNING OF YEAR 0 -460 8 0 7 05 15 67 85 94 22 00 56 6
-
4,89 3,03 5,63 8,56 12,1 16,2 20,6 25,4 30,6 36,3 42,4 48,9 56,0 63,64
CASH AT END OF YEAR 0 -460 8 0 7 05 15 67 85 94 22 00 56 26 4
Appendix 4: Cash flow Statement "Mil." TZS
Page 44
Property and Equipment
"TZS" 2016 2017 2018 2019 2020 2021 2022 2023 2024
1,458,000, 9,272,880, 11,795,103, 12,502,809, 13,252,978, 14,048,156, 14,891,046, 15,784,509,
0
Net Revenues 000 000 360 562 135 823 233 007
Capital Expenditures
2,200,500, 1,467,000,
Plant & Equipment 000 000
357,815,2 238,543,5
Buildings 92 28
81,000,00 54,000,00
Motor Vehicle 0 0
27,000,00 18,000,00
Office Furniture & Equipment 0 0
135,000,0 90,000,00
Pre-operation Expenses 00 0
206,032,9 137,355,3
Generator 50 00
120,180,0 80,120,00
Land 00 0
127,037,4 224,629,4
Capitalized Interest 58 73
3,254,565, 2,309,648,
Total Capital Expenditures 700 301 0 0 0 0 0 0 0
Depreciation
Building
Depreciation of Building: 2% of 11,927,17 11,927,17
CAPEX 2% 6 6 11,927,176 11,927,176 11,927,176 11,927,176 11,927,176 11,927,176
Machinery and Equipment’s: 4%
of CAPEX
Depreciation of Machinery and 4.0 160,435,5 160,435,5 160,435,53 160,435,53 160,435,53 160,435,53 160,435,53 160,435,53
Equipment’s % 30 30 0 0 0 0 0 0
Fixtures and Fittings: 12.5% of
CAPEX
Depreciation of Fixtures and 12.5
Fittings % 5,625,000 5,625,000 5,625,000 5,625,000 5,625,000 5,625,000 5,625,000 5,625,000
Motor Vehicles: 12.5% of CAPEX
33,750,00 33,750,00
Depreciation of Motor Vehicles 25% 0 0 33,750,000 33,750,000 33,750,000 33,750,000 33,750,000 33,750,000
Pre-operation expenses: 20%
Depreciation of pre-operation 45,000,00 45,000,00
expenses 20% 0 0 45,000,000 45,000,000 45,000,000 45,000,000 45,000,000 45,000,000
256,738,0 256,738,0 256,738,00 256,738,00 256,738,00 256,738,00 256,738,00 256,738,00
TOTAL DEPRECIATION 00 00 0 0 0 0 0 0
% of revenue 17.6% 2.8% 2.2% 2.1% 1.9% 1.8% 1.7% 1.6%
PROPERTY & EQUIPMENT
Page 45
3,254,565, 5,564,214, 5,564,214, 5,564,214,0 5,564,214,0 5,564,214,0 5,564,214,0 5,564,214,0 5,564,214,0
Gross Asset Value 700 001 001 01 01 01 01 01 01
256,738,0 513,476,0 770,214,00 1,026,952,0 1,283,690,0 1,540,428,0 1,797,166,0 2,053,904,0
Accumulated Depreciation 00 00 0 00 00 00 00 00
3,254,565, 5,307,476, 5,050,738, 4,794,000,0 4,537,262,0 4,280,524,0 4,023,786,0 3,767,048,0 3,510,310,0
Net Property and Equipment 700 001 001 01 01 01 01 01 01
Appendix 5: Depreciation Schedule
Page 46
Term Loan 2,085,018,828.00
Interest Rate 19.5% Per annual
Loan Tenure 6 years
Grace Period 1 years
Disbursement
Loan Cash Equity
Schedule
1st
Disbursement 60% 60% 1,876,516,945
2nd
Disbursement 40% 40% 1,251,011,297
3rd
Disbursement 0% 0% 0
4th
Disbursement 0% 0%
# of Amount Interest Principal Amount
Year Month periods Beginning Balance disbursed Expense Repayment Total Payment outstanding
2016
1,251,011,297 127,037,458 - 127,037,458 1,378,048,755
2017
January 7 1,378,048,755 834,007,531 35,945,915 - 35,945,915 2,248,002,201
Page 47
May 11 2,359,382,794 - 38,339,970 - 38,339,970 2,397,722,764
Page 48
November 29 1,786,902,890 - 29,037,172 40,611,429 69,648,601 1,746,291,461
Page 49
April 46 1,096,508,591 - 17,818,265 40,611,429 58,429,694 1,055,897,162
Page 50
October 64 365,502,864 - 5,939,422 40,611,429 46,550,851 324,891,435
Page 51
201
2017 2018 2019 2020 2021 2022 2023 2024 2025
"TZS" 6
1,458,000, 9,272,880, 11,795,103, 12,502,809, 13,252,978, 14,048,156, 14,891,046, 15,784,509, 16,731,579,
Net Revenues 000 000 360 562 135 823 233 007 547
Accounts Receivable
% of Revenue 8% 8% 8% 8% 8% 8% 8% 8% 8%
Days Outstanding 30 30 30 30 30 30 30 30 30
363,042,00 1,108,294, 1,409,750,7 1,494,335,7 1,583,995,9 1,679,035,7 1,779,777,8 1,886,564,5 1,999,758,3
Accounts Receivable 0 618 54 99 47 04 46 16 87
- - - - -
(Increase)/Decrease from 363,042,00 745,252,61 301,456,13 100,742,14 106,786,67 -
Prev. Period 0 8 6 -84,585,045 -89,660,148 -95,039,757 2 1 113,193,871
Inventory
% of Revenue 8% 8% 7% 7% 7% 7% 7% 7% 7%
Inventory Turns 12 12 15 15 15 15 15 15 15
Inventory Days 30 30 24 24 24 24 24 24 24
363,042,00 1,108,294, 1,137,991,5 1,206,271,0 1,278,647,3 1,355,366,1 1,436,688,1 1,522,889,4 1,614,262,7
Inventory 0 618 72 67 30 70 41 29 95
- -
(Increase)/Decrease from 363,042,00 745,252,61
Prev. Period 0 8 -29,696,955 -68,279,494 -72,376,264 -76,718,840 -81,321,970 -86,201,288 -91,373,366
Other Current Assets
% of Revenue 1% 1% 1% 1% 1% 1% 1% 1% 1%
Days 4 4 4 4 4 4 4 4 4
133,529,47 169,849,48 180,040,45 190,842,88 202,293,45 214,431,06 227,296,93
Other CA Value 43,740,000 2 8 8 5 8 6 0 240,934,745
(Increase)/Decrease from - -
Prev. Period 43,740,000 89,789,472 -36,320,016 -10,190,969 -10,802,427 -11,450,573 -12,137,607 -12,865,864 -13,637,816
Accounts Payable & Accrued
Expenses
% of Revenue 9% 9% 9% 9% 9% 9% 9% 9% 9%
Days 31 31 31 31 31 31 31 31 31
377,971,92 1,161,706, 1,477,690,5 1,566,351,9 1,660,333,1 1,759,953,0 1,865,550,2 1,977,483,2 2,096,132,2
AP & Accrued Value 0 406 49 82 01 87 72 88 86
Increase/(Decrease) from 377,971,92 783,734,48 315,984,14 105,597,18 111,933,01
Prev. Period 0 6 3 88,661,433 93,981,119 99,619,986 5 6 118,648,997
Other Current Liabilities
% of Revenue 1% 1% 1% 1% 1% 1% 1% 1% 1%
Days 4 4 4 4 4 4 4 4 4
133,529,47 169,849,48 180,040,45 190,842,88 202,293,45 214,431,06 227,296,93
Other Current Liabilities 43,740,000 2 8 8 5 8 6 0 240,934,745
Increase/(Decrease) from
Prev. Period 43,740,000 89,789,472 36,320,016 10,190,969 10,802,427 11,450,573 12,137,607 12,865,864 13,637,816
Page 52
Appendix 7: Working Capital
Page 53
Qt
"TZS" r. 2017 2018 2019 2020 2021 2022 2023 2024 2025
1,458,000, 9,272,880, 11,795,103, 12,502,809, 13,252,978, 14,048,156, 14,891,046, 15,784,509, 16,731,579,
Net Revenues 000 000 360 562 135 823 233 007 547
Monthly
Sales & Marketing Income
Manager 1 3,500,000 3,500,000 3,710,000 3,932,600 4,168,556 4,418,669 4,683,790 4,964,817 5,262,706 5,578,468
Marketing officer 1 2,000,000 2,000,000 2,120,000 2,247,200 2,382,032 2,524,954 2,676,451 2,837,038 3,007,261 3,187,696
Production
Supervisor 1 2,000,000 2,000,000 2,120,000 2,247,200 2,382,032 2,524,954 2,676,451 2,837,038 3,007,261 3,187,696
Production
Operators 11 800,000 8,800,000 9,328,000 9,887,680 10,480,941 11,109,797 11,776,385 12,482,968 13,231,946 14,025,863
Electrical
Technician 1 1,200,000 1,200,000 1,272,000 1,348,320 1,429,219 1,514,972 1,605,871 1,702,223 1,804,356 1,912,618
Mechanical
Technician 1 1,200,000 1,200,000 1,272,000 1,348,320 1,429,219 1,514,972 1,605,871 1,702,223 1,804,356 1,912,618
Admin Assistant 1 1,000,000 1,000,000 1,060,000 1,123,600 1,191,016 1,262,477 1,338,226 1,418,519 1,503,630 1,593,848
Security Guards 3 600,000 1,800,000 1,908,000 2,022,480 2,143,829 2,272,459 2,408,806 2,553,334 2,706,534 2,868,927
Drivers 2 600,000 1,200,000 1,272,000 1,348,320 1,429,219 1,514,972 1,605,871 1,702,223 1,804,356 1,912,618
136,200,0 288,744,0 306,068,6 324,432,75 343,898,72 364,532,6 386,404,60 409,588,88 434,164,21
Total Salary 00 00 40 8 4 47 6 3 6
Benefits
Percept (%) 10% 10% 10% 10% 10% 10% 10% 10% 10%
Total benefit 13,620,00 28,874,40
costs 0 0 30,606,864 32,443,276 34,389,872 36,453,265 38,640,461 40,958,888 43,416,422
Total S & M 149,820,0 317,618,4 336,675,50 356,876,03 378,288,59 400,985,91 425,045,06 450,547,77 477,580,63
Compensation 00 00 4 4 6 2 7 1 7
% of Revenue 10% 3% 3% 3% 3% 3% 3% 3% 3%
Hourly Personnel
Number of
employees 0 0 0 0 0 0 0 0 0
Average wages
per employee 250,000 265,000 280,900 297,754 315,619 334,556 354,630 375,908 398,462
Total wages 0 0 0 0 0 0 0 0 0
Benefits
Percept (%) 10% 10% 10% 10% 10% 10% 10% 10% 10%
Total benefit
costs 0 0 0 0 0 0 0 0 0
Total Wage Costs 0 0 0 0 0 0 0 0 0
Total Salary & 136,200,0 288,744,0 306,068,64 324,432,75 343,898,72 364,532,64 386,404,60 409,588,88 434,164,21
Wages 00 00 0 8 4 7 6 3 6
13,620,00 28,874,40
Total Benefits 0 0 30,606,864 32,443,276 34,389,872 36,453,265 38,640,461 40,958,888 43,416,422
Total S & M 149,820,0 317,618,4 336,675,50 356,876,03 378,288,59 400,985,91 425,045,06 450,547,77 477,580,63
Compensation 00 00 4 4 6 2 7 1 7
% of Revenue 10.3% 3.4% 2.9% 2.9% 2.9% 2.9% 2.9% 2.9% 2.9%
Page 54
Appendix 8: Personnel Expenses
Page 55
"TZS" # 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026
Polythene tubing and sheets -
black colour
Production units 40,500 243,000 291,600 291,600 291,600 291,600 291,600 291,600 291,600 291,600
Unit price (TZS) 10000 10600 11236 11910 12625 13382 14185 15036 15938 16895
405,000,00 2,575,800, 3,276,417,6 3,473,002,6 3,681,382,8 3,902,265,7 4,136,401,7 4,384,585,8 4,647,660,9 4,926,520,6
Subtotal Revenue 0 000 00 56 15 84 31 35 85 44
Polythene tubing and sheets - other non-black
colour
Production units 40,500 243,000 291,600 291,600 291,600 291,600 291,600 291,600 291,600 291,600
Unit price (TZS) 10000.00 10600.00 11236.00 11910.16 12624.77 13382.26 14185.19 15036.30 15938.48 16894.79
405,000,00 2,575,800, 3,276,417,6 3,473,002,6 3,681,382,8 3,902,265,7 4,136,401,7 4,384,585,8 4,647,660,9 4,926,520,6
Subtotal Revenue 0 000 00 56 15 84 31 35 85 44
Net
Production units 40,500 243,000 291,600 291,600 291,600 291,600 291,600 291,600 291,600 291,600
Unit price (TZS) 8000.00 8480.00 8988.80 9528.13 10099.82 10705.80 11348.15 12029.04 12750.78 13515.83
324,000,00 2,060,640, 2,621,134,0 2,778,402,1 2,945,106,2 3,121,812,6 3,309,121,3 3,507,668,6 3,718,128,7 3,941,216,5
Subtotal Revenue 0 000 80 25 52 27 85 68 88 16
Rod
Production units 40,500 243,000 291,600 291,600 291,600 291,600 291,600 291,600 291,600 291,600
Unit price (TZS) 8,000 8,480 8,989 9,528 10,100 10,706 11,348 12,029 12,751 13,516
324,000,00 2,060,640, 2,621,134,0 2,778,402,1 2,945,106,2 3,121,812,6 3,309,121,3 3,507,668,6 3,718,128,7 3,941,216,5
Subtotal Revenue 0 000 80 25 52 27 85 68 88 16
1,458,000, 9,272,880, 11,795,103 12,502,809 13,252,978 14,048,156 14,891,046 15,784,509 16,731,579 17,735,474
Net Revenue TZS 000 000 ,360 ,562 ,135 ,823 ,233 ,007 ,547 ,320
Appendix 9: Projected Revenue
Page 56
20
"TZS" 16 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026
1,458,000, 9,272,880, 11,795,10 12,502,80 13,252,97 14,048,15 14,891,04 15,784,50 16,731,57 17,735,474
Revenue 000 000 3,360 9,562 8,135 6,823 6,233 9,007 9,547 ,320
Cost of Revenue
Water costs 6,642,000 6,774,840 6,910,337 7,048,544 7,189,514 7,333,305 7,479,971 7,629,570 7,782,162 7,937,805
7,120,872, 7,405,706, 7,701,935, 8,010,012, 8,330,413, 8,663,629, 9,010,174, 9,370,581, 9,745,405, 10,135,221
Raw Material cost 000 880 155 561 064 586 770 761 031 ,232
87,022,08 88,762,52 90,537,77 92,348,52 94,195,49 96,079,40 98,000,99 99,961,01 101,960,2 103,999,44
Utility cost 0 2 2 7 8 8 6 6 36 1
Total Direct Costs at 100% 7,214,536 7,501,244 7,799,383 8,109,409 8,431,798 8,767,042 9,115,655 9,478,172 9,855,147 10,247,15
capacity ,080 ,242 ,264 ,632 ,076 ,299 ,737 ,347 ,429 8,478
Assumed Capacity 25% 75% 90% 90% 90% 90% 90% 90% 90% 90%
901,817,0 5,625,933 7,019,444 7,298,468 7,588,618 7,890,338 8,204,090 8,530,355 8,869,632 9,222,442,
Total 10 ,181 ,938 ,669 ,269 ,069 ,163 ,112 ,686 630
45,270,90 297,659,4 391,007,6 427,596,0 467,167,4 509,948,0 556,180,5 606,125,1 660,060,8 718,286,71
Repair and Maintance 0 48 76 87 79 93 77 46 13 0
Insurance 3,371,866 6,971,782 7,199,831 7,427,880 7,655,929 7,883,977 8,112,026 8,340,075 8,568,124 8,796,173
Property Tax 2,606,274 5,212,547 5,212,547 5,212,547 5,212,547 5,212,547 5,212,547 5,212,547 5,212,547 5,212,547
Land Rent 1,303,137 2,606,274 2,606,274 2,606,274 2,606,274 2,606,274 2,606,274 2,606,274 2,606,274 2,606,274
954,369,1 5,938,383, 7,425,471, 7,741,311, 8,071,260, 8,415,988, 8,776,201, 9,152,639, 9,546,080, 9,957,344,
Total Direct Costs 87 232 265 456 497 960 587 154 444 334
Other Expenses
Hourly Labour Costs 0 0 0 0 0 0 0 0 0 0
136,200,0 288,744,0 306,068,6 324,432,7 343,898,7 364,532,6 386,404,6 409,588,8 434,164,2 460,214,06
Salary Expenses 00 00 40 58 24 47 06 83 16 8
All other costs % of 36,450,00 231,822,0 294,877,5 312,570,2 331,324,4 351,203,9 372,276,1 394,612,7 418,289,4 443,386,85
Revenue 3% 0 00 84 39 53 21 56 25 89 8
1,127,019, 6,458,949, 8,026,417, 8,378,314, 8,746,483, 9,131,725, 9,534,882, 9,956,840, 10,398,53 10,860,945
Total Cost of Revenues 187 232 489 454 674 528 349 762 4,148 ,261
% of Revenue 77.3% 69.7% 68.0% 67.0% 66.0% 65.0% 64.0% 63.1% 62.1% 61.2%
Allocation of Cost of
Revenue between:
901,817,0 5,625,933, 7,019,444, 7,298,468, 7,588,618, 7,890,338, 8,204,090, 8,530,355, 8,869,632, 9,222,442,
Variable 10 181 938 669 269 069 163 112 686 630
225,202,1 833,016,0 1,006,972, 1,079,845, 1,157,865, 1,241,387, 1,330,792, 1,426,485, 1,528,901, 1,638,502,
Fixed 77 50 552 785 406 459 186 649 462 630
1,127,019, 6,458,949, 8,026,417, 8,378,314, 8,746,483, 9,131,725, 9,534,882, 9,956,840, 10,398,53 10,860,945
Total 187 232 489 454 674 528 349 762 4,148 ,261
Appendix 10: Projected OPEX
Page 57
REQUIRED CAPITAL EXPENDITURE (CAPEX)
US$
Investment Costs
CAPEX QTY Total Cost (US$) Total Cost (TZS)
I. LAND AND BUILDING 796,658,820
Value of the plot 2,003 89,022 200,300,000
Construction costs 846 265,048 596,358,820
II. PLAND AND MACHINERY 4,415,888,250
PE production line 1 1,280,000 2,880,000,000
Office equipment 1 20,000 45,000,000
Vehicles 2 60,000 135,000,000
Three phase connection fee (120 m, 2
poles) 1 762 1,714,500
Meter deposit fee 1 110 247,500
Step-down transformer 133 kV/380 V 1 15,698 35,320,500
Generator 400 kVA 1 136,047 306,105,750
Initial spares 1 100,000 225,000,000
Transport, installation and trial prod costs 1 250,000 562,500,000
Miscellaneous accessories 1 100,000 225,000,000
TOTAL PROJECT COST 5,212,547,070
PROPOSED LOAN STRUCTURE
Interest (Term loan) 19.5% Annual TZS
Tenure 6 Years
Grace Period 1 Years
Interest (Over Draft) 0% Annual TZS
Appendix 11: CAPEX Required
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