TC 135 - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425 - W 96011 H

W 972 (72/AD) - W 97211 HL - MSWV 72 FORT/425 - MSWV 120 FORT/ART

W2-9120 (120/AD) - MSWV 120 FORT/460 - W2-912012 H - MSWV 144 FORT/ART
W2-9144 (144/AD) - MSWV 144 FORT/460 - W2-914412 HL - W 640 (40/AD) - W 64012 H

TECHNICAL CATALOGUE
COMPRESSOR - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425
W 96011 H - W 972 (72/AD) - W 97211 HL - MSWV 72 FORT/425
MSWV 120 FORT/ART - W2-9120 (120/AD) - MSWV 120 FORT/460
W2-912012 H - MSWV 144 FORT/ART - W2-9144 (144/AD) - MSWV 144 FORT/460
W2-914412 HL - 2 STAGES - W 640 (40/AD) - W 64012 H - 3 STAGES
RECOMMENDED LUBRIFICANT OILS FOR PUMPS
0 0 0 0 0
Below 32 F 32 F to 68 F 68 F to 113 F
SCHULZ: BEGINNING OF PRODUCTION IN JUNE/1998 Below 0 0C 0 0C to 20 0C 20 0C to 45 0C
WAYNE: BEGINNING OF PRODUCTION IN AUGUST/1993
SAE 10W SAE 20W SAE 30
or or or
TECHNICAL DATA ISO 32 ISO 46 ISO 100

DISPLACEMENT MÁX. PRESSURE AIR RECEIVER ø Pulley

ELECTRIC MOTOR WEIGHT
(mm)
rpm 50 60 OIL CAP. WITH COLOR
MODEL Volume Filling Belt Voltage (ml) MOTOR REF.
cfm l/min psig bar (l) Hz Hz Hp kW (v) (kg)
up time
4P
MSWV 60 FORT/ART RAL 5004
(Schulz)
- - 339
RAL 3001
W 960 (60/AD) (Wayne)
60 1700 175 12 710 262 218
RAL 5004
MSWV 60 FORT/425 (Schulz)
425 3'30'' 596
W 96011 H B97 15 11,3 4400
RAL 3001
W 972 (72/AD) - - 343 (Wayne)

W 97211 HL 72 2036 100 7 850 318 262

425 2'40'' 600
MSWV 72 FORT/425 220/380 RAL 5004
3 - phase (Schulz)
MSWV 120 FORT/ART
- - 515
RAL 3001
W2-9120 (120/AD) 380/660 (Wayne)
120 3400 175 12 710 262 218
3 - phase RAL 5004
MSWV 120 FORT/460 (Schulz)
460 2' 830
RAL 3001
W2-912012 H (Wayne)
B105 30 22,5 2 x 4400
RAL 5004
MSWV 144 FORT/ART (Schulz)
- - 519
RAL 3001
W2-9144 (144/AD) (Wayne)
144 4078 100 7 850 318 262
MSWV 144 FORT/460 RAL 5004
(Schulz)
460 1'20'' 834
W2-914412 HL
W640 (40/AD) - - 339 RAL 3001
(Wayne)
40 1132 250 17 710 262 218 B97 10 7,5 4400
W64012 H 475 8'45'' 608
* Data concerning models: MSWV 120 FORT/ART MSWV 144 FORT/ART W2-9120 (120/AD) W2-9144 (144/AD)
** Data concerning model W 64012 H
1180/1250*
1680/1960**
340/347**

4 x ø14
680/750-750* 320

1200/1000** 4 x ø16 521/520** 1470/2600* 630/860*

1990/2160** 650/710** W 640 (40/AD) - MSWV 60 FORT/ART - W 960 (60/AD)

W 972 (72/AD) - MSWV 120 FORT/ART - W2-9120 (120/AD)
W 64012 H - MSWV 60 FORT/425 - W 96011 H MSWV 144 FORT/ART - W2-9144 (144/AD)
MSWV 72 FORT/425 - W 97211 HL 960
SEPTEMBER/00 025.0265-0
1470

1000
540
320

1540 480 244 120 344

6 x ø16 Ø14
2770 650 600

MSWV 120 FORT/460 - W2- 912012 H - MSWV 144 FORT/460 - W2-914412 HL 01

02
AIR COMPRESSOR'S PARTS
CODE QUANTITY
MSWV60 MSWV60 W960 (60/AD) MSWV72 MSWV120 MSWV120 MSWV144 MSWV144 W640 (40/AD) W64012H MSWV 60 MSWV 60 W960 MSWV 72 MSWV 120 MSWV 120 MSWV 144 MSWV 144 W640 W640
FORT/ART FORT/425 FORT/425 FORT/ART FORT/460 FORT/ART FORT/460 FORT/ART FORT/425 (60/AD) FORT/425 FORT/ART FORT/460 FORT/ART FORT/460 (40/AD) 12H
No. W96011H W972 (72/AD) W97211HL W2-9120 W2-912012H W2-9144 W2-9144
DENOMINATION W960 W972 W972 W2-9120 W2-9120 W2-9144 W2-9144
(120/AD) (144/AD) 12HL 11H (72/AD) 11HL (120/AD) 12H (144/AD) 12HL
1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 009.0000-1 Muffler 01 01 01 01 02 02 02 02 01 01
2 830.0223-9 830.0223-9 830.0223-9 830.0223-9 830.0223-9 830.0223-9 830.0223-9 830.0223-9 830.0223-9 830.0223-9 Discharge valve 01 01 01 01 02 02 02 02 01 01
3 34004401 34004401 34004401 34004401 34004401 34004401 34004401 34004401 34004401 34004401 Discharge valve kit 01 01 01 01 02 02 02 02 01 01
4 003.0036-5 003.0036-5 003.0036-5 003.0036-5 003.0036-5 003.0036-5 003.0036-5 003.0036-5 003.0036-5 003.0036-5 3/4" double nipple 04 03 03 03 07 07 07 07 02 02
5 20517001 20517001 20517001 20517001 20517001 20517001 20517001 20517001 - - 1/4" upper tubing adaptor with hole for safety valve 02 01 02 01 02 02 02 02 - -
6 - 20517005 - 20517005 - - - - - - 1/4" tubing adaptor without hole - 01 - 01 - - - - - -
7 - - - - 20517006 20517006 20517006 20517006 - - 1/4" lower tubing adaptor with hole for screw - - - - 02 02 02 02 - -
8 - 21011006 - 21011006 - - - - - - 3/4" x 126mm nipple - 01 - 01 - - - - - -
9 21011001 21011001 21011001 21011001 21011001 21011001 21011001 21011001 21011001 21011001 3/4" x 1/2" straight fitting 09 09 09 09 18 18 18 18 06 06
10 - 003.0343-0 - 003.0343-0 - - - - - 003.0343-0 3/4" side elbow - 01 - 01 - - - - - 01
11 60281501 60281501 60281501 60281501 60281501 60281501 60281501 60281501 60281501 60281501 1.1/4" check valve 01 01 01 01 02 02 02 02 01 01
12 34004508 34004508 34004508 34004508 34004508 34004508 34004508 34004508 34004508 34004508 Check valve kit 01 01 01 01 02 02 02 02 01 01
13 003.0054-3 003.0054-3 003.0054-3 003.0054-3 003.0054-3 003.0054-3 003.0054-3 003.0054-3 003.0054-3 003.0054-3 1/8" x 1/4" straight fitting 03 03 03 03 06 06 06 06 03 03
14 003.0032-2 003.0032-2 003.0032-2 003.0032-2 003.0032-2 003.0032-2 003.0032-2 003.0032-2 - - 1" plug 01 01 01 01 02 02 02 02 - -
15 - 003.0013-6 - 003.0013-6 - - - - - - 1/4" crosshead - 01 - 01 - - - - - -
16 022.0057-0 022.0057-0 022.0057-0 022.0011-2 - - - - - 60283023 1/4" safety valve 01 01 01 01 - - - - - 01
17 60283004 60283004 60283004 60283004 60283004 60283004 60283004 60283004 - - 1/4" safety valve 01 01 01 01 02 02 02 02 - -
18 - - - - - 022.0077-0 - 022.0076-0 - - 1/2" safety valve - - - - - 01 - 01 - -
19 003.0174-4 003.0174-4 003.0174-4 003.0174-4 003.0174-4 - 003.0174-4 - 003.0174-4 - 1/4" x 1/4" double nipple 01 01 01 01 01 - 01 - 01 -
20 830.0226-3 830.0226-3 830.0226-3 60282022 830.0226-3 830.0226-3 60282022 60282022 60282020 60282020 Pilot valve 01 01 01 01 01 01 01 01 01 01
20.1 - 60253021 - 60253021 - - - - - - 3/4" x 1/8" reduction bushing - 01 - 01 - - - - - -
20.2 - 830.0235-2 - 830.0235-2 - - - - - - 1/4" tube - 01 - 01 - - - - - -
20.3 - 012.0002-0 - 012.0034-8 - - - - - - Pressure switch - 01 - 01 - - - - - -
21 003.0005-5 003.0005-5 003.0005-5 003.0005-5 003.0005-5 003.0005-5 003.0005-5 003.0005-5 003.0005-5 003.0005-5 1/8" x 1/4" elbow 02 02 02 02 02 02 02 02 02 02
22 830.0599-8 830.0599-8 830.0599-8 830.0599-8 830.0599-8 830.0599-8 830.0599-8 830.0599-8 830.0599-8 830.0599-8 1/4" ring kit 01 01 01 01 01 01 01 01 01 01
23 830.0340-5 830.0340-5 830.0340-5 830.0340-5 830.0222-0 830.0222-0 830.0222-0 830.0222-0 830.0340-5 830.0340-5 1/4" tube 01 01 - 01 02 02 02 02 01 01
24 - 011.0113-0 - 011.0113-0 - 011.0114-0 - 011.0114-0 - 275Y3005 Pressure gauge - 01 - 01 - 01 - 01 - 01
25 - 60251507 - 60251507 - 60251507 - 60251507 - 60251507 2" plug - 01 - 01 - 01 - 01 - 01
26 - 25003710A - 25003710ABP - 25003602A - 25003602ABP - - Schulz air receiver - 01 - 01 - 01 - 01 - -
27 - 34023230 - 34023230BP - 34023203 - 34023203BP - 34023204 Wayne air receiver - 01 - 01 - 01 - 01 - 01
28 - 60259502 - 60259502 - 60259502 - 60259502 - 60259502 1/4" drain - 01 - 01 - 01 - 01 - 01
29 20517003 20517003 20517003 20517003 20517003 20517003 20517003 20517003 - - Elbow 02 02 02 02 04 04 04 04 - -
30 23010001 23010001 23010001 23010001 23010001 23010001 23010001 23010001 - - 1.1/4" hose 02 02 02 02 04 04 04 04 - -
31 25005501/1 25005501/1 - 25005501/1 25005502/1 25005502/1 25005502/1 25005502/1 - - Schulz belt cover 01 01 - 01 01 01 01 01 - -
32 - 25005501 25005501 25005501 25005502 25005502 25005502 25005502 25005501 25005501 Wayne belt cover - 01 01 01 01 01 01 01 01 01
33 - - - - - - - - - 003.0085-3 1/4" tee - - - - - - - - - 01
34 - - - - - - - - - 21011024 1/2 x 140mm nipple - - - - - - - - - 01
35 924.3401-0 924.3401-0 - 924.3401-0 924.3401-0 924.3401-0 924.3401-0 924.3401-0 - - Schulz bare pump without accessories 01 01 - 01 02 02 02 02 - -
36 - 17013001 17013001 17013001 17013001 17013001 17013001 17013001 17011010 17011010 Wayne bare pump without accessories 01 01 01 01 02 02 02 02 01 01
38 - - - - - - - - - - Wayne 60Hz bare pump without accessories (exp) - - - - - - - - - -
39 934.3450-0 934.3450-0 - 934.3510-0 934.3450-0 934.3450-0 934.3510-0 934.3510-0 - - Schulz 50/60Hz bare pump withou accessories (exp) 01 01 - 01 02 02 02 02 - -
40 - 17013009 17013009 17013009 17013009 17013009 17013009 17013009 - - Wayne 50Hz bare pump without accessories (exp) - 01 01 01 02 02 02 02 - -
41 60131501 60131501 60131501 60131501 004.0014-9 004.0014-9 004.0014-9 004.0014-9 60131501 60131501 Belt 02 02 02 02 04 04 04 04 02 02
42 003.0037-3 003.0037-3 003.0037-3 003.0037-3 003.0037-3 003.0037-3 003.0037-3 003.0037-3 - - 1" double nipple 03 04 03 04 06 07 06 07 - -
43 - - - - - - - - - 003.0335-0 1" x 3/4" double nipple - - - - - - - - - 01
44 20517002 20517002 20517002 20517002 20517002 20517002 20517002 20517002 - - Filter crosshead 01 01 01 01 02 02 02 02 - -
45 60319023 60319023 60319023 60319023 60319023 60319023 60319023 60319023 60319022 60319022 Filter 01 01 01 01 02 02 02 02 02 02
46 60318005 60318005 60318005 60318005 60318005 60318005 60318005 60318005 007.0118-0 007.0118-0 Filter element 01 01 01 01 02 02 02 02 02 02
47 20014501 20014501 20014501 20014502 20014503 20014503 20014504 20014504 20014501 20014501 60 Hz pulley 01 01 01 01 01 01 01 01 01 01
48 20014502 20014502 20014502 20014512 20014504 20014504 ND ND 20014502 20014502 50 Hz pulley 01 01 01 01 01 01 - - 01 01
49 * * * * * * * * * * 3/8" x 1/2" Allen without head screw 01 01 01 01 01 01 01 01 01 01
50 015.0020-1 015.0020-1 015.0020-1 015.0020-1 60118503 60118503 60118503 60118503 015.0019-8 015.0019-8 60 Hz motor 01 01 01 01 01 01 01 01 01 01
51 015.0042-2 015.0042-2 015.0042-2 015.0042-2 60116503 60116503 ND ND 015.0041-4 015.0041-4 50 Hz motor 01 01 01 01 01 01 - - 01 01
52 60288002 60288002 60288002 60288002 60288002 60288002 60288002 60288002 60288002 60288002 Pin hexagonal 01 01 01 01 02 02 02 02 01 01
53 60288001 60288001 60288001 60288001 60288001 60288001 60288001 60288001 60288001 60288001 Centrifugal unloading valve 01 01 01 01 02 02 02 02 01 01
54 22027522 22027522 22027522 22027522 22027522 22027522 22027522 22027522 22027522 22027522 1/4" tube 01 01 01 01 02 02 02 02 01 01
W2-9144 (144/AD) - MSWV 144 FORT/460 - W2-914412 HL - W 640 (40/AD) - W 64012 H
W2-9120 (120/AD) - MSWV 120 FORT/460 - W2-912012 H - MSWV 144 FORT/ART
W 972 (72/AD) - W 97211 HL - MSWV 72 FORT/425 - MSWV 120 FORT/ART
TC 135 - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425 - W 96011 H

55 21028503 21028503 21028503 21028503 - - - - 21028503 21028503 Motor fastening plate 02 02 02 02 - - - - 02 02

56 * * * * - - - - * * UNC 3/8" x 1.1/2" head screw 04 04 04 04 - - - - 04 04
57 - - - - * * * * - - BSW 1/2" x 2" head screw - - - - 04 04 04 04 - -
58 - 60253524 - 60253524 - 60253524 - 60253524 - 60253524 2" x 1" reduction bushing - 01 - 01 - 01 - 01 - 01
59 005.1217-0 005.1228-0 - 005.1228-0 005.1217-0 005.1228-0 005.1217-0 005.1228-0 - - Schulz information label 01 01 - 01 01 01 01 01 - -
60 - 005.1236-0 60336073 005.1236-0 60336073 005.1236-0 60336073 005.1236-0 60336073 005.1236-0 Wayne information label - 01 01 01 01 01 01 01 01 01
61 * * * * * * * * * * BSW 1/2" nut 04 04 04 04 14 14 14 14 04 04
62 * * * * * * * * * * BSW 1/2" x 1.1/2" head screw 04 04 04 04 08 08 08 08 04 04
63 - - - - 003.0265-0 003.0265-0 003.0265-0 003.0265-0 - - 1/4" x 1/8" tee - - - - 01 01 01 01 - -
64 - - - - 60255504 60255504 60255504 60255504 - - 3/4" 450 elbow - - - - 02 02 02 02 - -
65 003.0122-1 - 003.0122-1 - 003.0122-1 003.0122-1 003.0122-1 003.0122-1 003.0122-1 - 3/4" tee 01 - 01 - 02 02 02 02 01 -
66 - - - - 22029506 22029506 22029506 22029506 - - Auxiliary aftercooler No. 1 - - - - 01 01 01 01 - -
67 - - - - 22029507 22029507 22029507 22029507 - - Auxiliary aftercooler No. 2 - - - - 01 01 01 01 - -
68 21011002 21011002 21011002 21011002 21011002 21011002 21011002 21011002 21011002 21011002 3/4" x 3/4" straight fitting 01 01 01 01 05 05 05 05 01 01
69 - - - - 60229502 60229502 60229502 60229502 - - Aftercooler adaptor screw - - - - 02 02 02 02 - -
0
70 - - - - 003.0151-5 003.0151-5 003.0151-5 003.0151-5 - 003.0151-5 MF 90 3/4" elbow - - - - 02 02 02 02 - 01
71 25001501A - - - 25001502A - 25001502A - - - Schulz artesian base 01 - - - 01 - 01 - - -
72 - - 25001501/1A - 25001502/1A - 25001502/1A - 25001501/1A - Wayne direct air base - - 01 - 01 - 01 - 01 -
73 60256503 - 60256503 - 60256503 - 60256503 - 60256503 - 1.1/2”0 tee 01 - 01 - 02 - 02 - 01 -
74 003.0153-1 - 003.0153-1 - - - - - 003.0153-1 - MF 90 1.1/2” elbow 01 - 01 - - - - - 01 -
75 60253506 - 60253506 - 60253506 - 60253506 - 60253506 - 1.1/2" x 1.1/4" reduction bushing 01 - 01 - 02 - 02 - 01 -
* Part available in the market - not sold by Schulz S.A.
Note: The non-numbered parts in the drawing of Models MSWV 60FORT/ART W 960 (60/AD) W 972 (72/AD) MSWV 120 FORT/ART W2-9120 (120/AD) MSWV 144 FORT/ART W2 9144 (144/AD) - W 640 (40/AD)
are the same of Models MSWV 60 FORT/425 W 96011 h MSWV 120 FORT/460 W2-912012 H MSWV 144 FORT/460 W2-914412 HL W 64012 H, respectively.
Items 20.1, 20.2 and 20.3 are used in Models W 96011 H, W97211 HL and MSWV 60 FORT/425 with intermittence controlled by pressure switch.
Items 16, 47 and 48's codes are 022.0011-2, 20014502 and 20014512, respectively, regarding Model W 972(72/AD).
 17 9
5

40 4
39
38 16
36
46 45
35
32 5
4
23 29 30 31 44 65

42
14
21 22 52
20 73
53
19 74 23
6 9 16
15 22 75 71 59 55
33 19
72 60

1 3 4 8 55
10 13
2 4 13
12 51
11 61 62 56
49 50
25 54
27 26 41 48
58 42 47
59
68 66 68
28 60 43
NOTE: Part 33 is used to adapt pressure gauge 24 to model W64012H. 7
Part 34, wich is not identified in the drawings, is used to connect high pressure
cylinder cover 126 and elbow 140 to models W640(40/AD) and W64012H. 134

INTERMITTENCE CONTROLLED
20.2 65
W2-9144 (144/AD) - MSWV 144 FORT/460 - W2-914412 HL - W 640 (40/AD) - W 64012 H
W2-9120 (120/AD) - MSWV 120 FORT/460 - W2-912012 H - MSWV 144 FORT/ART
W 972 (72/AD) - W 97211 HL - MSWV 72 FORT/425 - MSWV 120 FORT/ART
TC 135 - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425 - W 96011 H

BY PRESSURE SWITCH 69
62
70
24
20.3 67
22 64 62
21 20.1 18 57 63
23 20

22

22

SEPTEMBER/00 025.0265-0 23

03
 TC 135 - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425 - W 96011 H
W 972 (72/AD) - W 97211 HL - MSWV 72 FORT/425 - MSWV 120 FORT/ART
W2-9120 (120/AD) - MSWV 120 FORT/460 - W2-912012 H - MSWV 144 FORT/ART
W2-9144 (144/AD) - MSWV 144 FORT/460 - W2-914412 HL - W 640 (40/AD) - W 64012 H

BARE PUMP'S PARTS

QUANTITY
No. CODE DENOMINATION W 640(40/AD) OTHER
W 640012 H MODELS
76 20513001 Flywheel 01 01
77 * UNC 1/4" x 3/4" head screw 04 04
78 20505001 Flange cover 01 01
79 34007508 Crankcase gasket 01 01
80 60082501 Oil seal 01 01
81 830.0932-0 Lock washer and nut 01 01
82 60154502 33109 bearing 01 01
83 * NC 1/2" x 1" head screw 26 26
84 60259501 Straight fitting 01 01
86 20504001 Flange 01 01
87 60154501 32211 bearing 01 01
88 830.0933-0 Crankshaft 01 01
89 60267503 Key 01 01
90 * UNF 3/8" x 3" head screw 02 02
91 20508005 Crankshaft counter weight 01 01
92 830.0934-0 Auxiliary connecting rod pin 04 04
93 30008502 Connecting rod 04 04
94 830.0938-0 Master connecting rod 01 01
95 60152502 Connecting rod inner bushing 02 02
96 60152501 Connecting rod bushing 09 09
97 30007007 Counter weight with centrifugal mechanism 01 01
98 830.0937-0 Counter weight kit with centrifugal mechanism 01 01
99 * UNF 5/16" x 1.1/4" head screw 02 02
100 20501001 Crankcase 01 01
101 003.0029-2 3/8" plug 01 01
102 830.0775-0 3/4" oil level sight 01 01
103 20506001 Crankcase cover 01 01
104 * UNC 5/16" x 3/4" head screw 06 06
105 003.0031-4 3/4" plug 01 01
106 60273501 LP 4.3/4" piston 02 03
107 830.0936-0 HP 3.1/4" piston - 01
108 830.0939-0 HP 2.1/2" piston 03 01
109 000.0077-0 LP ring 02 03
110 000.0076-0 HP 3.1/4" ring - 01
111 000.0075-0 HP 2.1/2" ring 03 01
112 34007501 Upper gasket - 01
113 44100649 Upper gasket 01 -
114 20502001 LP cylinder 02 03
115 20502003 HP 3.1/4" cylinder - 01
116 20502002 HP 2.1/2" cylinder 03 01
117 34005501 HP/LP valve plate kit - 01
118 34005504 HP/LP valve plate kit 01 -
119 830.0931-0 Screws with nuts to fasten valve plate 01 01
120 20511001 LP valve plate 02 03
121 20511002 HP 3.1/4" valve plate - 01
122 20511003 HP 2.1/2" valve plate 03 01
123 20503005 LP cylinder cover (with breather) 01 01
124 20503002 LP cylinder cover (without breather) 01 02
125 20503004 HP 3.1/4" cylinder cover - 01
126 20503003 HP 2.1/2" cylinder cover 03 01
127 * UNF 3/8" x 2.1/4" ead screw 28 28
128 22029501 Short aftercooler No. 1 - 01
129 22029502 Long aftercooler No. 2 - 01
130 22029505 Short intercooler No. 5 - 01
131 22029504 Medium size intercooler No. 4 - 01
132 22029503 Long intercooler No. 3 - 01
133 21011004 3/4" nut for intercooler 10 10
134 21029003 Intercooler holder - 03
135 30022001 Intercooler/aftercooler kit - 01
136 30022009 Intercooler/aftercooler kit 01 -
137 003.0113-2 MF 900 1/2" elbow 05 02
138 003.0163-9 900 1/2" elbow 01 -
139 44100286 3/4" x 1/2" Tee adaptor 01 -
* Part available in the market - not sold by Schulz S.A.
HP = high pressure
LP = low pressure

ASSEMBLY OF INTERCOOLERS - W 640 (40/AD) AND W 640012 H

139

136

34
137

138

04
 TC 135 - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425 - W 96011 H
W 972 (72/AD) - W 97211 HL - MSWV 72 FORT/425 - MSWV 120 FORT/ART
W2-9120 (120/AD) - MSWV 120 FORT/460 - W2-912012 H - MSWV 144 FORT/ART
W2-9144 (144/AD) - MSWV 144 FORT/460 - W2-914412 HL - W 640 (40/AD) - W 64012 H

127
119

126 - 125 - 124 - 123

B
112 - 113

129 133
137 117 - 118

128 120 - 121 - 122

135
117 - 118
119

117 - 118
131 132
113 - 112

130
134 116 - 115 - 114 83

ASSEMBLY OF INTERCOOLERS
OTHER MODELS 113 - 112

111 - 110 - 109

105
23

79 104
108 - 107 - 106

103
B
96
93 94
79
96
102
13 22
95 101
91
90 92
A
A 89
97 99

100
98
84

83
81
76
79 88
77 87
86

82
80
SEPTEMBER/00 025.0265-0

78

88

05
 TC 135 - MSWV 60 FORT/ART - W 960 (60/AD) - MSWV 60 FORT/425 - W 96012 H
W 972 (72/AD) - W 97212 H - MSWV 72 FORT/425 - MSWV 120 FORT/ART
W2-9120 (120/AD) - MSWV 120 FORT/460 - W2-912012 H - MSWV 144 FORT/ART
W2-9144 (144/AD) - MSWV 144 FORT/460 - W2-914412 H - W 640 (40/AD) - W 64012 H

TROUBLESHOOTING TIPS
PROBABLE PROBABLE
PROBLEM WHAT TO DO PROBLEM WHAT TO DO
CAUSE CAUSE
Voltage drop or electrical supply is out. Check the installation and/or wait Operating in a non-ventilated area. Improve local conditions.
Installation does not match local for the electrical supply stabilization.
technical standards. Working pressure above Adjust relief valve 20 and never
Damaged electric motor Send it to an the indicated one. operate the equipment above the
(burned or defective rotor). Authorized Technician. maximum working pressure specified.
Compressed air retained in tubing Relieve the pressure, adjust the Motor pulley or motor out Check the Technical Data table
or in tube because centrifugal valve or replace it if necessary 53. of specification. and change it.
unloading valve did not open.
Low oil level or wrong oil. Fill up crankcase with oil.
Air returns by check valve. Verify the check valve, See Technical Data table.
Motor does not clean it or change kit 12 or valve 11. Incorrect rotation direction Invert any of the main wires.
start or Compressor unit is not rotating Replace the damaged components (see orientation arrow in flywheel).
Overheating.
does not restart. (lack of lubricant oil). and put the oil back. Too much dust on the compressor. Clean the compressor externally.
See Technical Data table.
Y/Delta commutation time - Delta is Reduce the Y/Delta's relay's Valves do not seal. Adjust or replace valve plates
too high what can cause the operation time - Delta. 120, 121 and 122.
motor to stop. Air leakage in fittings, tubing, Change the damaged parts or fasten
upper gaskets, pneumatics or fittings 9, 53, 66, 67, 68, 112, 113,
Pilot unloading valve Adjust relief valve 20. centrifugal unloading valve. 135 and 136 again.
Compressor does is not regulated.
Air consumption higher than Check compressor's capacity.
not pump out in Pilot unloading valve is damaged. Replace it.
compressor's capacity.
maximum pressure. Discharge valve is locked (closed). Adjust the valve or replace kit 3.
Filter element clogged. Clean it or change it, if necessary 46.
Discharge valve locked (open). Adjust the valve or replace kit 3.
Loose fastening elements. Find and fasten them.
Leakage in fittings, tubing, Change the damaged components
Compressor's unit internal Replace the damaged parts.
upper gaskets, pneumatics or or fasten fittings 9, 53, 66, 67, 68, 112,
Compressor parts are worn out.
centrifugal unloading valve. 113, 135, and 136.
does not reach Check valve is making noise. Replace valve kit 12 or valve 11.
Valves do not seal. Adjust or replace valve plates
maximum
120, 121 and 122. 2nd or 3rd stage gasket is broken Replace gaskets 112 and 113.
pressure. Air consumption higher than Check compressor's capacity. (compressor operates with load
compressor's capacity. Abnormal noise excess in one cylinder).
Motor pulley or motor out Check the Technical Data Table and or vibration.
Air receiver foot/base is broken. Replace the air receiver
of specification. make the substitution.
(Do not weld on air receiver).
Oil change did not happen Change the oil as follows: 1st change: Loose belt. Stretch belt 41.
when recommended. after 8 working hours; 2nd change:
40 working hours after the 1st change. Not aligned pulley/flywheel. Align pulley/flywheel 47, 48 and 76.
Other changes must happen Rotation above specification. Check the Technical Data Table
every 200 hundred working hours or and replace it.
Lubricant oil with
2 months (whichever occurs first). Relief valve Check valve does not seal because Clean or replace valve
unusual color.
leaks after of impurities between piston kit 12 or valve 11.
Wrong oil. See Technical Data table. compressor stops. and seating.
Water mixed with oil. Change the oil. Relief valve leaks Insufficient rotation. Check the Technical Data Table
while compressor and make the substitution.
Air filter element clogged. Clean it or change it, if necessary 46. is running. Valve is damaged or not regulated. Adjust or replace it 53.
Operating in non-adequate environment. Improve local conditions.
Oil leakage. Find it and eliminate it.
Very high Change the oil as follows: 1st change:
Premature Recommended oil change interval
consumption of Admission valve is not Adjust or replace the valve plates
wearing of the was not followed. after 8 working hours; 2nd change:
lubricant oil. properly operating. 120, 121 and 122.
compressor unit 40 working hours after the 1st change.
Rings or cylinder with normal wear. Replace parts 109, 110, 111, 114, internal parts. Other changes must happen
Obs.: 115 and 116. every 200 hundred working hours or
Compressors Rings or cylinders with premature Replace the parts, check the 2 months (whichever occurs first).
usually use more wear because of impurities. causes and eliminate them to
oil in the first 200 avoid recurrence. Compressor pumps/ Excess of condensed Drain the condensed water
working hours does not pump water in the air receiver. by using drain 28.
until rings are Wrong oil (low viscosity). See Technical Data table. very frequently.
smoothly adjusted.
Crankcase oil volume above Remove the oil excess (the ideal level Belt premature Not aligned pulley/flywheel. Align pulley/flywheel 47, 48 and 76.
specification. is in the middle of the oil level sight 102). wearing or belts do
not stay in pulley/ Belt is not compatible with Replace the corresponding parts.
Excessive Pressure gauge does not Replace pressure gauge 24. flywheel groove. pulley/flywheel groove.
pressure drop indicate right pressure. Unit transmits Installation not according to Check the installation and make
between the Air leakage, obstruction or tubing Eliminate leakage and obstruction electric current local technical standards. necessary adjustments.
air receiver wrong dimensions and re-dimension tubing. (electric chock).
and the working (tube's diameter is too small). Leaking
place. Damaged valve. Replace valves 16 and 18.
safety valve.
Leakage in fittings, tubing, Change damaged parts or fasten Relief valve is damaged or
Compressor does Regulate or replace valve 20.
Air receiver's upper gaskets or centrifugal fittings 9, 53, 66, 67, 68, 112, 113, not regulated.
not pump and does
filling up relief valve. 135 and 136 again. Tubing leakage between pilot and Eliminate leakage.
not charge, or
time above Valves do not seal. Adjust or replace valve plates charges in very discharge valves.
specified in 120, 121 and 122. low pressure. Discharge valve lock is open. Adjust the valve or replace kit 3.
Technical
Data Table. Loose belt. Stretch belt 41. NOTE: Schulz S.A. reserves the right to change its products without prior notice.
Motor pulley or motor out Check the Technical Data table ATTENTION - Use Schulz/Wayne original parts only.
of specification. and replace it. - Preserve the environment by not disposing of used oil.

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