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 In orcler that this milling -`chine may give con-
tinuous, satisfactory service, it ls necessary that it be
properly installed, opcratcd and maintained. This
manual is printed with this in view. It should be

Foreword placc.d in the hands of the proper supervisor in the

plant
studied
and the
carefully.
information it contains should be

This milling machine was designed and manufac-

tured to conform to Ex-Cell-O's high standard of
machine tool pcrformancc.. It was built to rigid speci-
fications by trained workmen, under competent
supervision. It was inspcctcd at various stages of
construction. and has been tested in actual operation.

Some details of the. machine furnished may differ

from the description in this book. The reason for
such difference is constant improvement in design)
equipment and matcrjals, as well as changes neces-
sary to fill individual orders.

Installation

Lubric.ation

Operating Instructions

Scrvicc Information

Index Ordering Instructions

Operating Temperature

Vibration

Adjusting Gibs

Spindle Brake & Lock Adj.

Removing Vari-Speed Cover

Spindle Belt Replacement

Replacing C)uill Return Spring

Removing Spindle Quill Sub Assembly &

Replacing Quill Guard

Lead Screw Back Lash Adj. l5

Machine Specifications 9
Mac.hine Ass'y Dwg. & Stock List 10

Back Lash Eliminator Dwg. & Stock List

(Optional) 15

Spring Loaded Table Handwheels (Optional) 15

Head Ass'y Dwg. & Stock List

Right Angle Attachment (Optional)

Table Power Feed Ass'y Dwg. & Stoc.k

List (Optional)

O.P.L. Optical Measurinc! Attachment

(Optional)

D.O.M. Direct Reading Optical Measuring

Attachment (Optional) EILj=
Installation Install Table Dials and Handwheels:

on some models, table dials and handwheels are

EX-CELL-0 RAM TURRET sl"ppcd m the rear compartment of the mlll. Place
MILLING MACHINE - STYLE 602 dials on table lead screw. screw handwtlccl on lead
screw until it is _oo5 from dial. Screw jam nut on
lead screw and lock against handWheel. Check dial
anc] handwheel clearance with.()()5 fcelcr. Adjust if
preparing Machine for Installation: necessary

when machine ls uncrated, check all parts and

acccssorles a_-nst the packlng list to make sure Foundatiol1:
nothing is missing.

The following items arc shipped With the maChlne. To get satisfactory PCrfOrmanCe, it iS important

shipping list, instructions, operation
ance bulletin. electrical scrvicc. information.
After the machine ls uncratC,d. it nluSt be inSPCCtCd
to ascertain thi\t no part has been damaged or dis-
arranged during shipment. All the paper wrappings
that have bcc.n used to prc\,ent dust and dirt from
gettmg into the machine should be removed
wooden skids must bc. left ()n the machine until it is
placed in position.
The machinc. should bc placed in the deSirl.d loca-
tion with sufflclent room between surrounding ma-
chines to allow efficient operation. When a crane is
used to lift the machine mto position. the
sling should be placed around the front of the ram.
and mainten- that the "lchin|. has a solid foundation and that it
is lcvcI. A solld concrete floor or foundation gives
the bc.st footim|. but a firm wooden floor, free from
vltmtion -y bc used. when the machine is placed
on an upper floor ()r balcony. it should be as close
as possible to a pillar or colunln.
The
Leveling:
Four foundation rest pads and bolt hOIC.S arc Pro-
vided at the bottom of the base of the machine.
stc.el wcdees. n|.vcr wooden wedges should be used
under the rest pads for lcvcling. The level should be
lifting
pk\ced lengthwisc and crosswise on the table. A
good machinist,s lcvcl should be used. and the bubble
should bc allowed sufficient time to come to rc.st.

LIFTING SLING
Ei=
F=ILeL-
I_-__--
-

7Tr` proEct Bottom

1 _` .and MoveTable
Sides of I(am
to Rear

?ng;h\,_±=

caution must bc exercised especially during the

instalkttion of the machine. No force should be
exerted on the spindle since the closely fitted pre-
cision ball bearing races COuld be damaged.
Lubrication
EX-CELL-a RAM TuRRET

MILLING MACHINE - STYLE 602

The machine must be lubricated before it lS

started. The use of the proper lubricant at the desig-
mlted places ls necessary to obtaln the best OPerating
pcrformancc and to insure the maxlmum service
llfc of the machine.

Back Gear Housing Oll Level should be checked

periodically zlnd an oil such as #30 S.A.E. is recom-
mended. The housing should be filled to oil level
line on window.

The Oil Cup and Oil Fittings Should bC filled

with a way oll daily.

The grcasc flttingS Should bC greased Weekly.

splndlc Bearings :Ire lubricated and sealed for the

life of the machine.
MOTORS - The manufacturcr`s recommendation
should bc followed.

when the machine is equipped with optional table

power feed, the oil level in the gear box should be
checked periodically and filled until it flows out the
fiIImg hole, with #30 SAE.

on machine equipped with optional one shot

lubrication system. use socony-Mobil Oil Vactra #2
or equivalent.

Discretion in oiling and greasing Should be em-

ployed at all times. Over oillng and greasing may
result in an undesirable escape of these substances
from the mac.hine. If this trouble is experienced Cut
down on amount of lubricant used or increase
period of applicatlon accordingly.
Operating
Instructions
EX-CELL-0 RAM TURRET

MILLING MACHINE - STYLE 602

A. Spindle Start-Stop-Reverse

Lot.ated on left side of head and is used to obtain

clockwise and counter clockwlSC rotation Of SPindle.

B. Spindle Brake & Lock:

Applied by nlOVln= lCVC.r l)n left Side Of belt housing.

To lock splndlL. \+,`hen Chim_Cln_I tools. move lcvcr to
the horl7.ant:ll POSItiOn. CA(/7_/()A/. The motor can
hc da-ll=cd lf lt lS turned On While thl. brake Icvcr
is in the horiz"1tnI (lot.k ) posltlom

C. Spindle Speed Selector:

('AU7/OIV.. DiallnL= SPindlC SPCCd must bC PCr-

formcd only while motor is runnim!. lnflnitC SPindlC
spccd is ()btaincd by dlllling SPCCII :I.lector clockwise
for faster speeds. ilnd countL.r Cl()I.k\\iSl. for Slower
sr)cods. :lnd rc:tdil|r dl.sirc.d sllindlL. SPCCd On the dl-
rcct rc:\dln_i! sr)cl.I diill- ln llieh ranlL!C.. any SPCCd
fron1 620 R P.M. to 3800 R Pl.M may be sclcctcd
aml in low ramte an_\, sr)cod from loo to 640 R P-M-

D. Spindle Speed Dial:

Actual spindle speed IS indicated in RPM. Rcild

spindle R-P M opposite r:ml±l. in which machine is
opcratil|e-

E. High.Low Spindle R.P.M. Selector Lever:

CA I/7-/OIV. M()t()r must be st()pr)cd before cn_a.1ging

or dlsenJea-t!lnLL! Sell,ctor lever- To position lcvcr.
rotate motor slll.il\.a by h:md until Cneaeement iS
made

F. Quill Lock:

Thc. quill may bc lockc(I in :\ny posltIOn by rotating

the lock lc`vcr |`loc.kwls|`

a. Quill Hand Lever:

Adjustc.d to 8 opl.rlltln!! positions by lnOVlng Out-

wards on levl.r hub :m(I tllrnim: to desirc.cl position-

H. Power Feed Selector:

Feeds of.00I5,.()()3 or.0()6 inchl,s per revolution of

splndll. may be selec.ted bv turnlne leVl.I tO the
dc.slrl.d fl.ed Sl"In|r. A nl.urral positron lS Provided
bctwl.I.n a:\cll feed SCltinC When power fcc.d is not
requlrcd. Sell.I,tor should`be ln the neutral position.
Fcl.d selections arc. m()rl. a.:\sily malll. when spindle
is runIling- CAUTION. Fl.I.d Sl,lCCtOr Should not bC
turned whl,n qullliS llndl.r load. DISC.n|L!ilgC Power
fc.|.d c.lulch flrst.
 J. Fine Feed Hand Wheel:

Operated by turning power feed selector to neutral

position and engaging power feed clutch.

I(. Power Feed Clutch Knob:

(NOTE: Clutch knob has a left hand thread.) power

feed lo quill is engaged by turning clutch knob
counter clot.kwise. VI/hen light feeding forces are
required, the knob can be tightened easily by grasp-
ing it directly. When higher thrust, up to the limit of
the head are required, the tightening is effected
easier by sliding the hand feed lever to the right so
that it engages the fccd knob in one of 8 pos;lions.
The greater the force applied to the lever - the
proportionally _greater feeding force is applied to the
quill.

L. Power Feed Reversing Knob:

Located in the center of the fime feed handwheel.

Pull knob out to feed down, push in to feed up,

M. Quill Stop & Micrometer Nut:

Depths may be contrc)Iled by setting micrometer nut

in conjunction with quill stop. Each graduation on
nut indicates one thousand of depth.

N. Draw Bar:

When tightening or loosening the draw bar. use

spindle brake to lock spindle.

P. Angular Setting of Head:-Rotating with Table:

Loosen five locl(ing screws "O" and adjust head to

clesired setting by turning shaft "p" from either side
of ram with crank handle.

R. Angular Setting of Head-Swinging Across Table:

Loosen six screws "a" three on each side of head.

Adjust head to desired setting by turning shaft 'R.,
with crank handle.

T: Positioning of F]am:

To acljust ram. loosen two lock nuts {.s" and adjust

ram in or out by rotating stlaft "I with cramk
handle. Care should be taken to retighten locking
nuts "S".

U. Turret Rotation:

To rotate turret, loosen four screws "u,,, rotate ram

and turret amd tighten screws.

V. Rotation of Upper Portion of Head:

This could be an advantage when head js tilted into

various positions to give greater clearance for the
OPERATING INSTRUCTIONS:
Service
dnvc or to positlon the controls in a more accessible
position. Instructions
Thls JOlnt Occurs betWCCn the quill houslng and gear
housing. Loosen four screws "V'' in the top flange of ordering Instructions:
the quill housinLq (Body) and rot.1tC the top POrtiOn when ordering replacement parts the following in-
formation should bc forwardcd.
of head to desired position- RctiLJlten the four
1. Part Number and Assembly Number
Screw.S
2. Name of Part
3_ Ouantitv
W. Table Clamp: 4. Serial riumber of Machine
To order a replacement not found ln any Of the
following lists; a comr)lctc description. and lf ncces-
X. Cross-Slide Clamp: sar\, a skletch. should be forwarded with quantity and
serial number of machirle.

Y. I(nee Clamp:
operating Temperature of Head:
NOTE: The table. cross slide amd knee Should be when the spindll. runs near its top spccd for COn-
clamped when not being used to insure a rigid set up. tinuous pl.riods of time the tempcraturc of the gear
pot and top bczlring rlnL± Can re:lCh l80''F. with no
aclverse effect ()n the milling nlaChinC-
Z. Gin Adjusting Screws:
Vibration:
Head Alignment for Precision and other accurate Th|. natural frcqucncy of the nlillinLg machine iS aP-
Machining:
r)roxi-tcly I200 C-P.M. If cxccssivc vibration
Place dial indicator in spindle nose. exists at tIliS SPindlC RPM, adjust RPM slightly.

Loosen 5 clamp screws "O'' and rotate head by
Adjusting Gills:
Full ll.ngth taperl.d.ribs :\rc used on thc. dovetails of
tllC Style 6()2 Millin_= Machine. Adjust gibs by turn-
ing adjusting screws until a slight drag is felt
when turning the handwhccl. Adjusting screws arc
located in the follow,in± locations: :\t the richt hand
end of the cross slide,iront of cross sllde|hrOugh
clear:mcc holc. in way wiper and on the right hand
cornc.I of kncc`.

worm shaft..p". |mtll idcntlcal readings are ot)tained

on th|. indicator at "W" and "X". Tiehtcn clamp Spindle Brake and Lock Adjustment:
Ref. See. "JJ", Page 22
screws and chc|.k lndiCiltOr rC.adinr.
I Rcmo\c Cam Screw 52-I2584 and Brake
Cam 52-l2582.
2(a) Rotate brake lock stud 52-1I888 1/2 turn
clockwise to increase brake pressure.
(b). Rot:\tc. antI-CIockwlsc I/2 turn if brake Shoe iS
dragging.
3. Assc.mbl|` brake c{1m and Cam Screw.
4. ChL.Ck br:\kC. Rcpcat abo\,a if additioIlal ad-
iustmcnt is required.
- --:_-i___
Removing Vari-Speed Cover:
lief. Sec. "cc", page |6 and See, "ff", page 22
I Rcmovc Covc.I 52-I2005 from top of hcild.
2(a). 2 H.P. Head. Not necessary to nlovc motor.
(b). ll/2 Head. Unbolt motor and place I" board
und|.I. front of motor.
3. Loosen set screws Dc.I. 62 and push fork
hinge pm Dot. 9l from fork.
4. lift fork 52-l2164 and top vari-speed pulley
I_oosen (6) clamp screws ',O'' and rotate head by
:\bout I,.. Fork should now bc disengaged from nut
worm sllaft "R,. untll identical readim!s are obtained
52-l2069.
at.,y" and.,z". Table can be made up to.0005 in. 5. Remove 4 screws Dot. 50 zmd remove front
per ft. hiLll at front. TIL|1tCn Clamp Screws and cot,cr 52-l2014 from head.
check Indicator rcadines, 6, Check to see that pin Dot. 97 is in slot of
lcvcr 52-l2063.
 7. If lever arm is bent slightly it is easier to bend
back than replace lever.
8 The linkage should move freely with
binding.
Assembling
Reverse of above.
Move motor towards rear of machine when
ti_=1ltening bolts.
Spindle Belt Replacement:
Ref. page 16 and page 22
METHOD J=1:.- Without tool for removing spring
cartridge from motor pulley:
1. Adjust spindle spec.d to loo RPM.
2. Remove cover 52-l2UU5 from top of head.
3. With motor off. adjust spindle speed setting to
22OO RPM.
4. Remove four 3/8 Hex. Hd. Scr. from motor
flange & place r board under front of motor.
5. Loosen set sc.rows Det. 62 and push fork hinge
pins Dot. 9l from fork.
6. Lift fork 52-l2164, gimbal rings 52-12162 &
52-l2163 and top half of spindle pulley 52-12008 up
until pulley hits bottom of motor flange.
7. Lift fork and remove from head.
8. Remove drum switch from side of belt housing
(do not disconnect wires)
9. With aid of crane or additional man lift motor
and top half of spindle pulley up until spindle pulley
is off shaft. Note: Guide belt through opening in
belt housing.
lO. Turn motor on its side and place on belt hous-
ing.
I I. Wedge a piece of wood between the two halves
of the spring loaded motor pulley.
l2. Remove old belt from motor pulley.
Installation:
1. Place new belt around motor pulley.
2. Hold belt around pulley so that it does not
slip out and remove wedge.
3. Lift nlOtOr and Place end Of belt Over spindle
splines, assemble top halt of spindle pulley. Guide
belt through opening in belt housing and mount
"notor. Move motor towards rear of belt housing
as far as possible before tightening screws.
4. Lift top half of spindle pulley until it tout;hes
motor and assemble fork with glmbal ring and nut
52-12169. Replace fork hinge pins and tighten set
.Screws.
5. Replace drum switch.
6. Adjust spindle speed with motor off, until top
half of spindle pulley lightly contacts belt.
7. Start motor and check that fork is working pro-
perly when spindle speed is adjusted.
8. Replace top cover.
METHOD #2: With tool TL-5512 for removing
spring cartrldge from motor pulley.
1. Adjust head speed to 2400 RPM.
2. Using 7/l6 socket remove grease fitting in end
of spring cartridge.
3. Insert shaft of clamp tool and tighten handle
until spring pressure js off retaining ring. Remove
retaining ring. Loosen clamp.
4. Remove clamp and stud.
no
5. Remove 4, 3/8" hex hd. SCr,S. from motor flange.
Hold vari speed cartridge. Move motor to center of
opening in varl speed housing and remove cartridge.
6. Remove motor.
7. Remove cover 52-l2005.
8. Remove two pins Detail 9l which vari speed
fork 52-I 2164 piyots on. Lift out fork, sliding gimbal
ring and top half of spindle pulley 52-l2008 up and
off. Some servicemen find it more convenient to
remove front cover 52-l2014 at same time as re-
moving fork.
lmstructions for Replacing Quill Return Spring:
Ref. See. "ee", page 22 and page l7
I. Place piece of wood on table and position table
so there is approximately 6l/2 inches between end Of
spindle and board.
2. Loosen set screw Det. l24 holding top of stop
screw No. 52-ll873. Unscrew stop screw approxi-
mately 5 inches. Remove stop block 52-ll872 by
removing Soc. Hd. Scr. Det. l25.
3. Move quill down approximately 5 inches.
4. Place scriber in hole in guard located in quill
stop slot in body. Lift up and move to the left I inch.
5. Securely hold end of quill and feed quill down
by hand feed lever until feed gear disengages quill
rack.
6. Hold quill in this position while the spring ten-
sion on hand feed lever is released by turning lever
back. (no tension when spring is broken).
7. Remove set screw Det. l28 and unscrew worm
No. 52-l2O38.
8. Remove head flange worm gear No. 52-l1876.
Two holes are tapped for 7/16-l4 screw to jack
worm gear out.
9. Remove spring retaining nut No. 52-l2186.
10. Remove broken spring No. 52-11984 on hub
No. 52-12187.
ll. CAUTION: If spring 52-11984 is not broken a
spring retainer must be used when removing spring.
Tighten spring tension by turning hand feed lever
clockwise until O.D. of spring is 2.75 inches. Slip
2.8 I.D. retainer around spring. Slowly release feed
handle.
Installing: 6. Quill guard must be positioned by inserting
scriber in small hole and rotating quard to right until
I. Insert new spring) hub and retaining ring in scriber touches right side of slot in body. If guard js
head, attaching end of spring over pin Det. 89. In- c.orrectly located the quill will enter guard when the
stall spring retaining nut. guard is held down by the scriber and the quill is
2. Tighten up spring tension by turning hand feed retracted. Slowly move quill up and down its full
lever clockwise so that retaining ring can be removed stroke. Do not force as the guard's tab is easily
from O.D. of spring. Slowly unwind hand feed lever. broken.
3. While holding quill apply spring tension by turn- 7. Position stop screw and tighten Det. 124.
ing hand feed lever clockwise approximately 4 turns,
push quill up until quill rack engages feed gear. Adjusting Optional
4. Replace stop block-
Lead S¢rew Back Lash Eliminator
5. Position quill until approximately 5 inches is See page 15
extended from body.
6. C)uill guard must be positioned by inserting
scriber in small hole and rotating guard to right until Gin Adjustment:
scriber touches right side of slot in body. If guard is
correctly located the quill will enter guard when the
UNLOCK GIB.
quard is held down by the scriber and the quill is
retracted. Slowly move quill up and down its full
stroke. Do not force as the guard's tab is easily
broken.
7. Posltlon stop screw and tighten Det. l24.

Removing Spindle-Quill Sub Assembly and

Replacing Quill Guard:
Ref. page 16 and page 22

REMOVING : Loosen outer sc.lew by turning Clockwise.

I. Loosen set crew Det. l24, llOlding top Of Stop

screw No. 52-I 1873. Unscrew stop screw approxi- TIGHTEN GIB.
mately 5 inches. Remove stop block 52-11872 by
removing Soc. Hd. Scr. Det. l25.
2. Move quill down approximately 5 Inches.
3. Place scriber in hole in guard. Lift up and move
to the left 1 inch.
4. Holding bottom of quill to er\sure it does not
fall, wind quill down approximately 4 turns and it
will disengage the pinion from the rack. The full
weight of the quill will be taken by left hand (approx.
Pass key through outer screw and into inner Screw.
30 lbs.). Allow the hand feed lever to unwind. Slowly
Tighten screws by rotating clockwise until a slight
release the spring tension.
drag is felt when rotating handwheeI.
5. Remove quill from body.
6. Remove guard by pulling down through body.
LOOSEN GIB.
INSTALLING :
1. Insert new guard with tab towards bottom and
small hole in line with slot in body.
2. Insert quill in I)ody, approximately 5 inches,
lining spindle splines with drive sleeves by rotating
spindle.
3. While holding quill apply SPring tension by
tuming hand feed lever clockwise approximately 4
tums, push quill up until quill rack engages feed
gear. Turn screws anti-clockwise,
4. Replace stop block.
5. Pclsition quill until approximately 5 inches is ex- LOCK GIB.
tended from body.

Turn outer scrl.w zlnti-I.lockwisc against gib lug.

Machine Specifications

Table Length 36 42* 48*

Table Width 9 9 9
Spindle Nose to Top of Table:
- All Spindles A Min 0 0 0
- R8-No.40MMT A Max I 8l/2 I 8|/2 171/2
C)uick Change S indles A Max 17 17 16
Overall Width B Max 7
Table Longitudinal Travel - Manual 25 31 37
Table Longitudinal Travel - Power Feed 2 1 I/I 27|/4 33 I/4
Table Cross Travel 13
Table Vertical Travel 16
Ram Travel 16
Head Swings Across Table 45o Forward 45o Backward
Head Rotates In Line with Table 90o Each Side of Vertical
Turret Rotates 360o
Table Dial Graduations .001
.T' Slot Number and Size 3 - ll/16
"T" Slot Center Distance 23/8
Spindle Taper R8, !40 Standard Milling Machine Taper*
#30 "Universal" Kwik Switch C)uick Change*
!30 and #40 "Erickson,, C)uic-k Chan
Spindle Speed Infinitely Variable :
Low Range lOOto 640R.P.M.
High Range 620 to 3800 R.P.M.
Spindle Rotation Reversible
Spindle Motor HP l1/2 -2*
indle Brake Locks for Tool Chan
I Power Feed "0005,.003 &.006 per Rev of Spindle
Direction Reversible
Quill Hand Feed Lever - Easily adjusted to 6 Operating Positions
Handwheel - For Fine Feeds
Quill Stroke 6
*Optional Items Dimensions in inches.
Spec.ifications Subjec.i to Change without Notice
 OT

^|aIN=SSV JNIHOVIN

IIIIi

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---4i\
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PARTS LISTS FOR MACHINE ASSEMBLY D i T. N0 aTY DESCRIPTION

#52-12904 REV. wAw

2 2 Bearing N.D. 477504
10 4 Alemite#1610-B I/8 Pipe
DWG. No. QTY. DESCRIPTION
12 5 Alemite#1613-B I/8 PiPe90o
52-12225 I Table Stop l3 6 Washer21/32x I-5/16x3/32
52-l2234 1 Cross Slide Lead Screw 19 ll Soc. Hd. Scr. 5/16- l8 x2
52-12242 1 Dial Lock Screw 22 3 Sac. Hd. Scr. I/2 - l3 x 1%
52-12248 5 Lock Block 27 2 Soc. Hd. Scr. 1/4 -20x 1
52-l2262 2 Table Stop Pad 28 13 Sac. Hd. Scr. I/4 - 20 x 3/4
52-l2263 2 I-Nut 32 8 Button Hd. Scr. #10 - 32 x 1/2
52-12264 1 Lock Spacer Table 33 I Soc. SetScr. #lO- 32 x 5/l6
52-12266 I Cross Slide Lock Screw 34 4 Drive Scr. #4 x 3/8
52-12267 1 Lock Lever 39 1 Jam Nut 5/8 - 18
52-12270 2 Gib Adjust Screw 40 2 3A4 PipePlug
52-12287 1 Jam Nut 43 4 Soc. Set Scr. #6 - 32 x I/2
52-12290 1 Crank Handle S.P. I/2 Sq. 52 4 Dowel Pin 5/16 x ll/4
52-l2291 2 Plywood 60 I Soc. Hd. Scr. 3/8 - l6 x I/2
52-l2315 1 Gib for Table 74 4 HT Hex. Hd. Cap Screw S.A.E.
52-l2614 2 Plastic Ball Grades,5/8 -llX5
15/16 across flats
52-12873 1 Handwheel
75 2 HT Hex. Hd. Cap Scr. S.A.E.
52-12875 I Frame Grade 515/a - 1l x 2l/2
52-l2876 I Knee 15/16 across flats

52-l2877 I Base Screw Nut 76 2 Soc. Hd. Scr. I/2 - l3 x ll/4

52-12878 I Bevel Gear 77 2 Dowel 1/2 X ll/2

52-]2879 I Knee Lead Screw 79 5 HT Hex. Hd. Cap. Scr. S.A.E.

Grade 5' I/2 - 13 x2|/4
52-l2890 I Ram % across flats
52-12891 1 Turret
52-12892 2 T-Nut
52-12893 2 Key and Retainer
52-l2894 I Wrench-Ram-Turret-Drawbar
52-l2896 5 Washer
52-l2907 I Turret Ring
52-l2921 I Knee Wiper Plate
52-l2951 1 Spacer
52-l296l I Table & C/S Dial
52-12964 I C/S Dial Pad
52-l2965 I Lock Spacer
52-12996 1 Gear Cover
52-l2997 I Knee Cover Plate
52-l2998 1 Knee Cover Plate
52-l2999 1 Knee Cover Plate
A-1132-15 2 Name Plate
44-3-12 2 Key

ll
 PART NAME pAF!T N9 REPLACES PART Ne
4e TABLE s2-\2S2= Se-\2±\3
ce I LEAOseREW 5Z- la=2C> 52-la3le
52- l29Z\e '>_- `_\ >
4e'' -AE>L.E
4B L|iDSCREtw Se-l29ee e ` _. \. \

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Ifill-IIIIIIIII

MACHINE ASSEMBLY
PARTS LISTS FOR MACHINE ASSEMBLY D ET N O. a TY DESCFu PTION

#52-12904 REV. MAw

2 2 Bearing N.D. 477504
3 2 Thrust Bearing) AETNA. E-3, 5/8

DWG. No. QTY. DESCRIPTION

4 2 3/ l6 Tube-Connector
I/8 Pipe Weather head #68 x 3

52-l2220 I Lead Screw Housing 6 2 3/l60.D.tubing

52-l2240 I Cross Slide Lead Screw Nut 7 2 3/I6tube-90Deg. Elbow
I/8 Pipe Weather head #69 x 3
52-l224l I Table Lead Sc.few Nut
52-l2242 2 Dial Lock Screw 10 2 Alemite #1610-B 1/8 Pipe

52-l2245 I Head Tilting Shaft l3 I Washer2l/32xl-5/I6x3/32

52-l2246 I Rack "L-512''

15 4 Compression Sleeve Weather
liead #60 x 3
52-I 2254 I Spacer
26 4 Sac. Hd.Scr.5/I6- 18x 1
52-l2256 I Bushim!
30 2 Soc. Hd. Scr. #lO- 32 x -%
52-I2?_66 I Cross SIide Lock Screw
36 4 Soc. Hd. Scr. I/+ - 20x 5/8
52-l2267 I Lock Lever
38 2 JamNut% - 16
52-I2270 I Gib Adjust Screw
39 2 Jam Nut 5/8 - l8
52-I 2280 I Gear
42 2 Button I+d. Scr. I/i - 20 x I/2
52-I228I I Worm Gear
43 2 Soc. Set Scr. #6 - 32 x 1/2
52-l2312 1 Cross Slide
46 I Sol-lokSpringPin3/l6x ll/4
52-l2313 I Table 36"
47 2 Sol-lokSpringPin3/l6x I
52-l2316 1 Cross Slide Gib
52 4 Dowel Pin 5/l6 x lI/+
52-l2318 I Table Lead Sc.few
54 4 Dowel Pin 3/16 x l1/4
52-l2319 I Lock Spacer
52-12323 2 FeltWiper 9 x 42 Table*
52-l2614 2 Plastic Ball 52-l2325 I 42" Table
52- 1 2873 2 Handwhee1 52-l2326 1 42" Table Lead Screw
52-12880 2 R.H.C/SWiper
52-12881 2 L.H.C/SWiper
9 I 48 Tablet
52-l2928 I 48.I Table
52-l2895 I Ram Gear Shaft
52-l2897 2 C/SWiperPlate
52-I2929 I 48" Table Lead Screw

52-12922 I KneeWiperPlate
Chrome Plated Ways*
52-l2923 2 KneeWiper 52-I2312-C Cross Slide
52-l2933 1 Cover Power Feed 52-l2315-C Table Gib
52-l2951 2 Spacer 52-I2876-C Knee
52-l2961 2 Table & C/S Dial
52-I 2909-C Knee Gib
52-l2962 I R.H. Table Dial Pad
52-l2963 I L.H. Table Dial Pad Precision Lead Screws*
52-l2940 C/S Precision L/S
52-l2965 2 LockSpacer
52-l2941 36" Table PI.eCiSiOn L/S
.52-l2942 42" Table Precisic)n L/S
52-l2943 48" Table Precision L S

*Optiona I

13
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PARTS LIST FOR MACHINE ASSEMBLY i52-12904 REV. WAM

DWG.No. QTY DESCRIPTION DET. No. QTY. DESCFilPTION

52-I 2242 1 DlaI Lock Screw 5 1 Br.Bearing3Z14 I.D.x I 0.D.xP

Knee Lock Lever Oilite AA-loos-7
52-l2268 1
Plastic. Ball 17 I Br. Flange Bearing Oilite
52-l2269 I
FF-lOI I-4
52-l2279 1 Bevel Gear
35 2 See. Set Scr. 5/l6- l8 x I/4
52-I2293 i collar 3/4 X ll/+
42 I Button Hd. Scr. I/i - 20 x 1/2
52-I 2909 I Gib Knee
43 2 Sac. SetScr. #6 - 32 x I/2
52-l29ll I Lock Block
44 2 Sol-1ok SpringPin 1/i x l1/I
52-l2925 I Spacer
46 1 Sl.1-1ok SpringPin 3/16 x l1/4
52-l2958 I Lock Shaft
66 1 Washer I.D. 2l/32 O.D. 1 7/16
52-l2959 I Gib Lock Nut
80 I Handle Ex-Cell-O #H3C
52-l2965 1 Lock Spacer
81 I Se1-lok Spring Pin 3/16 x21/2
52-l2966 1 Knee Dial Pad
52-l29(|7 1 Kncc Dial

52-l2968 I Clutch Plate

14
TABLE and CROSS SLIDE LEAl) SCREW
BACKLASH ELIMINATOR (Optional):
ASSY. 52-12969

Adjustillg Instructions: DWG. No. QTY. DESCFuPTION

52-12874 Knee
Access to table backlash nut is through opening on 52-l2882 I Lead Screw Housing
left cnd of cross slide under table.
52-I 2883 I Adj. Wrench

Move table to left sldC Of machine. 52-I 299 I 2 Washer

52-I 2976 I Table Backlash Nut
Loosen lockscrcw Det. 27 (IA - 20 Soc. Hd. Scr.) 52-I 2977 I C/S Backlash Nut
52-l2978 I C/S Lead Screw Nut
position wrench 52-I2883 ln slots in nut 52-12976 52-I 298l I Cover Plate
and turn clockwise until a slight drag is felt when 52-l224l I Table Lead Screw Nut
rotating table handwhecl (Move lock screw to alter-
52- I 2608 I Lever
native hole if necessary).
52-I2614 I % Ball

Tighten Det. 27 after nut has been adjusted to 7 I 3/l6 Tube - 90o Elbow I/8 Pipe
correct position. 27 2 Sac. Hd. Scr. I/4 - 20x I
42 4 Button Hd. Scr. I/4 - 20 x I/2
Access to cross slide back lash nut is through 54 4 Dowel 3/16 x ll/2
openiTli! in bolt()m Sloping POrtiOn Of knee.
IO5 I Brascap Nut #l81-3
106 1 Brascap Connector #188-3

Move cross slide to rear position.

Spring Loaded Table Handwheel Ass'y
52-12884 (Optional)I
Loosen lock screw (I/i - 20 Soc. Hd. Scr.).

52-l2885 2 Adaptor
Position wrench in slots of nut 52-l2977 and
rotate counter clockwise until a slight drag is felt 52-l2886 2 Handwheel
when rotating cross slide handwheel. 52-12887 2 Cover
70 2 Dowel I/8 Dia. x 1/4 Lg.
Tighten locking screw after nut has been adjusted 71 6 Soc. Hd. Scr. #4-40x% Lg.
to correct position. 87 2 Handle Ex-Cell-0 #HR-4
88 2 Shoulder Scr. XLO #5HSS-237
5/16Dia. x%
89 2 Sprint XLO 50-3811

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 PARTS LISTS FOR ll/2 H.P. Head Assembly DWG NO aTY DESCRIPTION

#52-11880 a 2 H.P. Head Assembly J±52-11882

52-l21 Spindle Speed Plate
52-l21 Spindle Dial Plate
DWG. No. QTY. DESCRIPTION
52-I2I ;9 Spindle. Spccd Sc.lc.ctor Dial
52-12l Speed Ran_ze Plate
52-l212l I Sliding Block
52-I 1870 Guard
52-I2I26 I Head Tilting Sc.ale
52-l1871 Quill Scale
52-l2I28 2 Vari Dlsc Bushing
52-I l872 Stop Block
52-l2I30 I Fec.a Change Bushimg
52-II8 Stop Sc.lew
52-l213l I Feed Change Knob
52-I Stop Dial
52-l2I32 I Sr)l.ed Change Knob
Body
52-l2134 I Feed Reverse Plate
-;; : Gear Housing
52-12I35 I Plug
!i Quill
52-12I37 I Fccd Change Gear
Spaccr
Slow-Fast Plate
:; Spaccr
52-I2138
52-12157
I
I Washer
R-8 Spacer
Indicator Rod
i; Scat Ring
52-I2158
52-l2159
I
I Hub
Quill Cap
52-l2161 2 Spring
Drive Key
52-l2162 I Bc,aring Cap
R-8 Drawbar
; ii R-8 Spindle
52-l2I63 I Ring
Dra`wbar Nut
;i 965 Spindle Drive SIeeve
52-I2191
52-l2198
I
I Gear Shift Rod
52-I 1966 Feed Engaging Gear
52-l2I99 1 Gear
52-I 1971 Flange Cover
52-I 2242 I Dial Lock Screw
52-I ]972 Back Gear Fork
52-1 2.267 2 Lock Lever
52-l]973 Gasket
52-I2282 I Hd Tilting Wrench
52-ll986 Spacer
52-l2603 I Dial Lock Nut
52-1 1988 Gasket "1/4 Dia. Ball
52-l26I4 4
52-11989 Gasket
52-I2894 1 Wrench
52-lI994 Gear Cover
44-?_-7 2 Key
52-I 2008 Sliding Vari Disc
44-2-l2-R2 I Key
52-l2009 Bearing Vari Disc
44-2-30-R2 I Key
52-]2014 Vari Spccd Housin_t! Cover
44-4-39-R2 2 Key
52-I2()l5 Speed Handle Whccl
44-4-44-R2 I Key
52-I2017 Back Gear Shift Fork
CS lO-002 I Sari:ll No. Plate
52-l2020 Spindle Gear
52-l202] Reduction Gear
52-l2022 Engaging Gear Parts Used on ll/2 H.P. Head Assembly
52-1 2024 Feed Gear Tire 52-1 1880 only
52-l2025 Feed Gear 52-ll884 1 Vari Speed Housing
52-12026 Feed Gear 52-I2005 I Top Cover
52-l2027 Feed Gear 52-l2164 I Vari Speed Fork
52-I 2028 Feed Gear
52-I 2029 Fccd Gear l5 I Vari Speed Disc Ass'y Reeves
52-1 2()30 Fccd Gear #97 r Bore
52-12036 Feed Worm I6 I Belt Reeves #lO3317
52-1 2037 Feed Worm Gear
52-l2038 Head Flange Worm
52- I 204() Drive Shaft Parts Used on 2 H.P. Head Assembly
52-l2041 Drive Shaft Nut
52.11882 only
52-I 2043 Lock Nut
52-IO244 Spacer 52-11883 1 Vari Spec.d Housing
52-l2053 Worm Gear Shaft 52-12181 I Top Cover
52-l2054 Idler Shaft 52-12182 I Vari Speed Fork
52-l2055 Revcrsc Shaft 42 1 Vari Speed Disc Ass`y Reeves
52-I?_061 Vari Speed Shaft
#98 I" Bore
52-l2087 Guide Pin
52-l2089 oujll Lock 43 I Belt Reeves #lO7360
52-I 2090 Quill Lock Cam
52-l2091 Ouill Lock Cam
52-12092 Bush
52-l2093 Adaptor
52-I2IOO Shifting Fork
52-l210?_ Head Lock Block
52-l2ll2 Retainer

18
PARTS LISTS FOR ll/2 H.P. Head Assembly D IT Na aTY DESCRIPTION

#52-1188O a 2 H.P. Assembly #52-11882

96 5 SpringPin1/8Dx3/4
DET. No. QTY. DESCRIPTION 97 3 SpringPin1/8 Dxl/2
98 3 SpringPinl/s Dx3/a
I lpr. R8SpindleBearinqSKF7208
CTC/C78 GO5 D|ABEC 5) 102 2 SpringPinl/8 Dx PLg.

2 Ipr. R8SpindleBearingSKF7206 log 5 Soc. Hd. Scr. #10-24x 1/2

CTC/C78 GO5 D (ABEC 5) 109 3 Washer 7/32 I.D. x 1/2 O.D. x
1/16
4 2 Sleeve Bearing SKF 6008 RS
5 I Driv.e Shaft Bearing SKF 6216 RS Soc. Set Screw I/4 - 20 x 1/4

6 I Drive Shaft Bearing SKF 6210 RS Oil Seal Victor #60540 Type K

7 I CapBearingSKF60102RS
Splr Olox Ring #RS-l75

8 2 Back Gear BearingSKF 6205 Spir Olox Ring RRT-268

Truarc Rlng #5100-l50
9 I Feed Bearing SKF 6002 2RS
ll 7 Feed Bearing SKF 6000 i; Soc. Set Screw I/4 - 28 x 3/8

12 I Bearing SKF 6000-2Z ; Half Dog Set Screw 1/4 - 28 x 3/8

19 1 0-Ring Precision Rubber #902-9

21 1 Retaining Ring 5000-lO2 Truarc
23 I Retaining Ring #5 loo-50 Truarc
22 I Retaining Rlng #5000-l25 Truarc
28 I Lockwasher W-06 N.D.
30 1 Air Vent #301370 Alemite
32 I OilCup#2002Gits
37 I Handle #H 3303 Balcrank
47 4 Soc. Hd. Screw 3/8 - l6x l1/4
50 4 Soc. Hd. Screw I/4 - 20 x I/2
51 3 Soc. Hd. Screw #8 - 32 x 1/2
53 4 Soc. Hd. Screw I/4 - 20 x 1
55 4 Hex. Hd. Screw% - 16x I
56 2 5/32 Dia. Steel Ball
57 2 3/l6 Dia. Steel Ball
59 3 Button Hd. Soc. Screw #lO - 24
x %4
60 3 Button Hd. Soc. Screw I/4 - 20
x3/8
62 4 Cone Soc. Set Screw I/4 - 20 x 3/8
66 2 CupSoc.SetScrew#8-32x
Sl16
70 I Half Dog. Soc. Set Screw I/4 - 20
x lIA2
7l I flat Soc Set Screw 5/l6 - l8
x3/8
77 I Hex Nut 3/8 -24NF
79 I Hex Jam Nut 5/l6- 24 NF
81 4 SAE flat Washer for 3/8 bolt
88 I Dowcl Pin 3/I6 D x 1/2
91 2 Dowel Pin 3/8 D x l1/I

93 I SpringPin lZ4 Dx ll/2

94 4 SpringPin3/l6Dx%

19
 OPTIONAL SPINDLE ASSEMBLIES

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LOCKING NUT

;30 UNIVERSAL MKWIK SWITCHM ;40 ERICKSON QUICK CHANGE #30 ERICKSON QUICK CHANGE
SPINDLE SPINDLE SPINDLE
Universal Engineering Company Erickson Tool Company Erickson Tool Company

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OPTIONAL
MILLING
#40 NATIONAL
MACHINE
sTAN=
TAPER
(33

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ll/2&2 H.P HEAD ASSEMBLY

2O
PARTS LISTS FOR ll/2 H.P. Head Assembly Optional #30 Universal "I(wit(.Switch" Spindle
#52-11880 a 2 H.P. Assembly #52-11882 (Universal Eng. Co.)

DWG. QTY. DESCRI PTION DWG. QTY. DESCFi I PTlON

52-11894 1 Spacer Spindle & Nut

52-I 1974 1 Head Flange Scale Quill Cap
52- 1 I 978 1 Handwheel Seal Ring
52-I l979 1 Worm Shaft ;i 9: .: ; Spacer
52-11990 I Bearing Retainer
Soc. Set Scr. #4 -48 x 1/8
52-l1992 I Spacer
26 ; Spindle Bearing SKF 70IO
52-12006 I HeadFlange CTC/C78 a (ABEC 5)
52-1203l I Feed Gear l30 Spindle Bearing SKF 7208
52-l2032 1 Feed Gear CTC/C78 GO5D (ABEC 5)
52-1 2034 I Worm
52-12052 1 Shift Rod Optional #40 Erickson Quick Change Spindle
52-l2133 1 Spindle Feed Plate (Erickson Tool Co.)
52-l2143 2 Bushing
52-1 1855 1 Spindle&Nut
52-l2165 1 Feed Reverse Knob
52-11862 1 QuillCap
52-12253 I HeadFlangeGear
52-11863 1 SealRing
52-12267 1 Lock Lever
52-11901 1 Spacer
52-12614 1 3/4 Dia. Ball
66 1 Sac. Set Scr. #4 - 48 x I/8
44-2-12 1 Key
129 1 #40 Spindle Bearing
1 Feed Bearing SKF 6001 SKF 7010 CTC/C78C
;8 I Bearing Angle Con(act (ABEC 5)
N.D. a OLO1 130 1 #40 Spindle Bearing
Oil Lever #B-5095 Bijur SKF 7208 CTC/C78 GO5D
3/8 Hex. Soc. Pipe Plug
(ABEC 5)
Soc. Hd.. Scr. 1/4 - 20 x 1/2
Soc. Hd. Screw 5/16 - 18 I 1
Optional #30 Erickson Quick Change Spindle
HexNut 7/16- 20NF (Erickson Tool Co.)
Dowel Pin I/4 D x 1"
52-11851 1 Spindle & Nut
Spring Pin I/s D x ll/s
Spring Pin 5/16 D x P 52-1 1 894 1 Spacer
; SpringPin I/l6Dx3/8 Lg. 52-I I 895 I Spacer
2; HalfDogSetScr I/4 -20 x 5/16 52-I l896 I Seal Ring
52-1 1897 I Quill Cap
Optional #40 Milling Machine Spindle TAPER
1 1 pr. Spindle Bearings SKF 7208
52-11901 I #40 Spacer CTC/C78 GO5D (ABEC 5)
52-l1902 I QuillCap
52-11903 1 Seal Ring
52-I l904 2 Key
52-I l905 I #40 Drawbar
52-11906 1 #40Spindle
108 2 Soc. Hd. Scr. #1O-24x I/2
129 I #40 Spindle Bearimg SKF 7010
CTC/C78 G (ABEC S)
130 I #40 Spindle Bearing SKF 7208
CTC/C78 GO5 D (ABEC 5)

21
 sE:CTION a-a

22
PARTS LISTS FOR 1|/2 H.P. Head Assembly D E T. Na aT Y DESCRIPTION

#52-11880 & 2 H.P. Assembly #52-11882

l3 1 Bushing Oilite AA306-8

27 1 Retaining Ring #5105-75 Truarc

DWG. No. QTY. DESCFilPTION

33 6 Clutch Spring #9-0804-31 Danly

42 I Spring Washer Wallace Barnes

52-11876 I Head FlangeGear #7015-A
52-I 1885 I Brake Band 3 Soc. Hd. Screw 3/8 -.16 x 2

52-I l886 I Brake Bar 7 Soc. Hd. Screw % - 16x ll/2

52-I 1887 I Washer ;o; 6 3 Soc. Hd. Screw 3/8 - 16 x ll/I

52-1 1888 I Brake Lock Stud ; ;oo0 2 Soc. Hd. Screw I/4 - 20 x 1/2

52-ll984 I CoilSpring 3 4 Soc. Hd. Screw 1/+ -20 x 1

52-l2062 1 Dial Indicator Plate 8 I Drive Sc.rev #7 x I/4

52- I 2063 I Lever 7 1 Flat Soc. Set Screw #10 - 32 x 3/8

52-I 2067 1 Pinion 3 1 Cone Soc. Set Screw I/4 - 20 x I

52-l2069 I Fork Nut 5 I WoodruffKey#406

52-l2080 I ClutchSpacer 2 Hex. Nut7/l6-20NF

52-12O85 I Hand Feed Lever 5 Dowel Pln 1/4 D x P

52-I2I52 I Clutch Ring I Dowel Pin 3/16 D x ll/4

52-l2153 I Clutch Ring Spaccr I DowelPin3/16Dx l%
52-l2154 I Feed Knob 2 Dowel Pin I/4 D x ll/4
52-l2155 I Clutch Engaging Knob 4 SprintPin3/16Dx%
52-12160 2 StopNut 3 SpringPinl/8 Dxl/2
52-12172 I Clamp Flange 3 Springl/8Dx3/s
52-l2173 I Worm Gear 2 Washer 9/32 I.D. x -% O.D. x
1/16 Thick
52-12174 1 Clutch Cone
SpringPin 1/8 Dx P Lg.
52-]2175 1 Pinion Shaft
Dowel Pin.3750 Din. x l%
52-12186 I Nut

52-12 I 87 I Spring Collar Shoulder Screw.3125 Dia. x %

Washer 7/32 I.D. x 1/2 O.D. x
52-I 2 197 I Shaft
1/16
52-12582 I Brake Cam
122 2 Dowel Pin I/4 X 1
52-I 2584 1 Cam Screw
125 I Soc. Hd. Screw 5/16 - 24 x 1
52-1 2608 I Lever
l26 1 Soc. Hd. Screw #10 - 24 x 3/8
52-l2613 I I.% Dia. Ball
135 2 Pull Dowel 3/8 X 2
52-12614 1 3ALI Dia. Ball
Parts Used on ll/2 H.P. Head Assembly
#52-1 1880 only

52-I 2065 1 Nut

Parts Used om 2 H.P. Head Assembly

#52-11882 I]nly

52-l2065-A I Nut

23
 Right angle attachment
EX-CELL-0 RAM TuRRET MILLING MACHINE
STYLE 602

Assembly No. 52-12815 R-8 Shank and 52-12816 #40 Shank

ATTACHMENT WITHOUT TOOLS

WILL FIT INTO A 5%" MIN. DIA.
HOLE

SPECIFICATIONS:

Attachment Spindle Taper - R-8

Collet Capacity I/8 tO %
Spindle Speed 5 to 4 Reduction
Shank to Fit R-8 or #4O MM Spindle (Specify)
Gears - Hardened Spiral Bevel
Spindle Bearings - Angular Contact Preloaded
Ball Bearings
Aligning Pads on both sides of unit
Gears Rotate in Oil in a sealed reservoir which
insures excellent lubrication at all times

Mounting Instructions:
Position shank in spindle and tighten machine draw-
bar. Lift housing to obtain proper backlash between
gears, rotate to desired position and tighten clamp
SC'reWS.

IVo/c,: Loosen center set screw.before clamping.

24
Work tablepower feed(optional)
EX-CELL-0 RAM TURRET IVllLLING MACHINE
STYLE602

_a =TLR

The longitudinal table feed unit is rigidly fastened

to the saddle. It gives a selection of 24 feed rates,
twelve in high range from 3 (o 93/4 in. Per min., and
twelve in low range from 1 to 3 in. per min. The
power feed unit reduces the table stroke by 33/4".

mRE

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52 124jO
52 12449

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TABLE POWER FEED ASSEMBLY

26
PARTS LIST FOR TABLE POWER FEED #52-124O2 DET. No. QTY. DESCRIPTION

9 2 Beilring Oilite #AA-627-4

7/I6xS/8Xl

DWG. No. QTY_ DESCRIPTION l4 I Spring Plunger Vlier BL-56N

5/l6xl8"
52-l24l I I Gear Case
22 1 Plpe Plug 1/8
52-12412 1 Gear Case Cover
26 3 Soc_ Set Scr. I/4 - 20 x 5/16
52-l2414 I Front Pulley Guard 29 I Sc)c. Set. Scr. 5/l6 - l8 x I/+
52-l2423 2 TablcStopDog
32 2 Soc. Hd. Scr. 1/I - 2() x ll/2
52-12424 1 Vertical Stlaft
33 10 Soc. Hd. Scr. 1Z4 - 20x 1
52-12429 I Sliding Clutch
41 1 Soc. Hd_ Scr. 3/8 - 16x3/4
52-12430 l Small Gear Clutch 46 2 Roll Pin 1/16 x 3/8
52-1243 I I Large Gear Clutch 48 I Roll Pin I/a) x 3/4
52-12438 I Miter Gear 54 4 Dowel Pin 1/4 X ll/4
52-l2439 2 Miter Gear 55 2 Dowcl Pin 5/l6 x ll/2
52-12440 2 Miter Gear 57 2 Dowel Pin y4 I 3J/4
52-12448 1 FeedChangc Bracket

52-l2449 2 FeedCoupling
52-I2450 I Sliding Shaft

52-12460 I Bcarin¥ 1/2 X 3,/4 X l3/16

52-12467 2 StopDog

52-l2470 2 NylonBearing

52-l2471 1 Name Plate

52-l2472 1 Position Plate

52-1?-473 I Fccd Stop Cover

52-12477 1 Driven Ge.1I. 40T

52-12478 1 Dri\en Gear 24T

52-12485 I Guard

52-l2535 1 Shifting Aml Shaft

52-l2579 1 Decal - Oil Level

52-1 2608 2 Lever

52-12614 2 Ball

Parts Used on 42 a 48 Table

52-12443 1 Sliding Shaft 48'' Tol

52-l2484 I Sliding Shaft 42'' Tol.

27
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TABLE POWER FEED ASSEMBLY

28
PARTS LIST FOR TABLE POWER FEED #52-12402 BET. No. QTY. DESCRIPTION

Sheave ll/2 P.D.

DWG. No. QTY. DESCRIPTION Sheave 4.2 P.D.

V-Belt (Gates - 2200) Browning
52-I2413 I BackPuIIcyGuard #4-L-200
52-I2415 1 Gear Bracket I V-Belt (Gates - 2280) Browning
52-12416 1 Worm FIange #4-L-280
52-l24]7 I Speed Change Arm I 4" Compound Drive Model 4100
without controls; Speed Selector
52-124I8 1 Pulley Arm
lnc.
52-l2419 I Arm 6 2 Bearing (New Departure)
52-I2425 I Horizontal Shaft #77-R-8 I/2 X II/8 X 5/16

52-12426 I Wornl Gear Shaft 7 3 Bearing (Bumting #BA-13)

tt2 X 5%l\ x S%8
52-l2427 I Shlftlng Shaft
8 I Bearing (Bunting #BD-13)
52-l2428 I Shlftlng Block 1/2 X 5/8 X 7/8
52-I2432 I Clutch SIc,c\ a
I Bearing Oilite #AA-628-10
52-l2437 I Wo|.m Gcct\r lVZ2 X -5,6 A IA2

52-I 2444 I Plunger I Bearing Bunting B-22

I/2Xll/l6x%L
52-I 2445 I PIum2Cr Knob

52-I2446 I Feed Graduate Plate l5 3 Truarc 5/8 Din. #5100-62

52-I2447 I Miter Gear Block 17 I Spring% x ll/8 XLO48-1223

52-12452 I Feed Engaging Block 18 2 Spring 15/64 Dia. x l3/16

52-l2454 I Pulley Idler Shaft

I9 5 Washer I/2 a I X I/8 XLO
52-l2456 I Worm Shaft 48-l3594 Bronze
§2-l2457 I Collar
20 4 Lockwasher 5/l6
52-l246I I Shaft-Spec.d Chan!er 21 1 Grease Fitting I/i - 28 Alemite
52-l2462 I Shaft-Pulley Arm #l641

52-12474 2 Stop Feed Plum:er 23 1 Washer 2l/32 x I-5/l6 x 3/32

52-12475 I Power Feed Eng. Shaft 25 I Soc. SetScr. #8 - 32 x I/4

52-l2476 I Drive Gear 20T 27 1 Soc. SetScr. 5/16- l8x 3/a

52-I2479 I Drive Gear 36T 28 8 Flat Head Scr. I/+ - 20 x 1/2

52-I2480 I Drive Gc:lr lot 34 14 Soc. Hd. Scr. I/I -2Ox%

52-I248I I Lead Screw Gear 28T 37 4 Sot.. Hd_ Scr_ 5/I6- l8 x %

52-l2483 I SpilCl.I 39 3 Sac. lid. Scr. -?/a - l6x 1%

52-l2575 I Collar 43 I JamNut.% - ll
52-l2529 1 Worm 44 2 Key1/8Xl/8X5/8
48 1 Roll Pin I/8 X -?4

49 4 Roll Pin I/8 X I

5I 3 Roll Pin 3/16 x 1/2

52 1 Roll Pin 3/l6 x 3/4

53 4 RollPin3/l6x I
56 I Dowel Pin 3/l6x I
58 I Dowel Pin 3/8 X 3/4
59 I Ball I/4 Diameter
35 2 Sac. Hd. Screw I/I - 20 x ll/4

29
 O.PL.
Optical
Measuring
Attachment
OPERATION:

The operator, standing at normal vision distance

from the lens. will observe, on the one hand. the Example :
image of the reference scale graduation correspond-
ing to the carriage coordinate) position of which is to Scale
be found, and on the other hand, the double marking Drum
line of thf micrometer. Bv turning the knurled knob Vernier
of the reader. the operator will shift the double mark-
ing line and set it on each side of the scale gradua- Reading
tion. He will then be able to read:
- the inch graduation on the scale, through an
auxiliary finger located next tO the reader-
- ten thousandth inch resolution may be obtained
by means of the fixed Vernier which is read
against the movc.able ring graduations.

The bissection setting of two marking lines, as

mentioned above, permits a great accuracy. The
operation is very easy) and avoids any evaluation
erroL resulting in a very accurate measurement.

READER AND SCALE GRADUATlONS:

The scale is divided into I/20" (space between

two consecutive lines).
The reader drum is divided Into 50 equal parts
and the total length of this graduatlon cc)rresponds
to the space existing between two graduations of the
scale. under these conditions. a small division of
the drum is equal to:

-r XI -- I
.Col" FOCuSSING ADJuSTIVIENT:
20 50 I.000
Switch light on and loosen screw (2). Rotate
A I/10 vernier permits an evaluation of.000r eccentric (4) with special wrench until you obtain
An auxiliary adjustable finger permits the starting the best image of the scale graduations on the frosted
point to be set at an even inch. graticule. Tighten the screws while holding the ec-
centric with the wrench.

operate machine table. The graduations should

be clear all along the stroke; if not, readjust
the parallelism of the scale at the translation slide;
this parallelism must be set within a tolerance of
.0008 in.
Wrench, Allen key and two spare bulbs are located
in each wooden box located in the rear compart-
ment of the mill base.

30
D.O.M. Direct EASY, FOOLPROOF READING

Rotate knurled knob until the projected scale grad-

ReadingOptical uation is bracketed between the parallel lines of the

scanning fork. As this knurled knob is turned, the

Measuring ten-thousandth scale simutaneously moves in the

micro readout window to provide a true subdivision
of the one-tenth inch scale graduation into one-ten-

Attachment Mlcro Reac]out

thousandths inch. Result: unparalleled act.uracy.

Inches and tenths (22.4) are read adjacent with the

Window
hundredths, thousandths and ten-thousandths - your
complete measurement in this instance is 22.4357".
Srcoafected
FOR POINT-TO-POINT POSITlONING

Preset the hundredths) thousandths and ten-thou-

sandths in the micro readout window. Then move
the table slide with the affixed scale until the desired
scale graduation (inches and tenths) is bracketed in
slit of the scanning fork.

OUTSTANDING OPERATIONAL

-`--` CHARACTERISTICS

® DiI.eCt numerical readout tO .000r.

. Repeatable settings to.0001".

® Measuring accuracy depending on scale accuracy

only.

. Scale accuracy: Grade AA ±.0002" per 40"

Accuracy of any graduation is always relative to
the first (zero) graduated line and is Don-accumu-
1/10,000" Scale
lative.

® Sharp focus is maintained in spite of table move-

mcnt deviation of up to.004".

® A built-in zero-offset can be operated from right

MOUNTING DISTANCE APPR. 1.OO ±.O6 or left slde of the DOM.
(ACTUAL DISTANCE STAMPED ON NAME-PLATE)
FOR PROPER INSTALLATION INSERT ® The basic clement of the scale is a graduated
GAGE BLOCKS BE||^/FEN SCALE AND stainless steel tape - graduated and numbered
REFERENCE SURFACE
every.l». This tape is cemented to a black pene-
OPTICAL AXIS
\PPFt, ,57r trated steel carrier bar.

RE-- SCALEOBJECTIV E LENS

® No maintenance except to replace bulbs. Replace-
ment bulbs are pro-focused to assure a good,
I r1.154 bright readout. No other parts lo wear out.
tr\LO¢-_FiENCE'ACE I-fry-,`,i`,i=o -.\I

+--+'+
/ I/

31
Se10N