BBS - Working Procedure For Gathering Line Precommissioning

GAS DEVELOPMENT PROJECT
FOR THE UNITIZATION OF

THE JAMBARAN-TIUNG BIRU FIELD
Document Title : Construction Method For Pre-Commisioning

Document No : JTB-RJJBSJ-KY-MTH-50011
Subcontractor Name : PT. Bojonegoro Bangun Sarana

PT. Sido Mulyo Bayu Aji (BBS-SMBA JO)
Package Description : Gathering Pipeline Work
PO Number : JTB-RJJ000-KL-XCT-900-00233
Document Type : PROCEDURE
Subcontractor Rev. No. :0
PT. BOJONEGORO BANGUN SARANA - PT. SIDO MULYO BAYU AJI (BBS-SMBA JO)
SUBCONTRACTOR CONTRACTOR
DESCRIPTION DATE
PREPARED CHECK APPROVED CHECK APPROVED
0 Issued For Review 04/09/2021 DRM JN MI
Document : JTB-RJJBSJ-KY-MTH-50011
Revision :0 Page 1 of 34
Contractor Doc No. : JTB-RJJ000-KL-XCT-900-00233
REVISION HISTORICAL SHEET
REVISI TANGGAL SECTION URAIAN
0 04/09/21 Issued for Review
CONTENTS
CONTENTS .................................................................................................................... 3
1. INTRODUCTION ........................................................................................................ 4
1.1. General Description ........................................................................................... 4
1.2. Abbreviation, Definition, and Standard ................................................................. 4
1.3. References ........................................................................................................ 5
2. SAFETY PREPARATION ........................................................................................... 5
3. WORKING TIME ........................................................................................................ 5
4. WORKING PROCEDURE ........................................................................................... 6

4.1. Personnel Responsibilities .............................................................................. 6
4.2. Tools & Accessories ........................................................................................... 6
4.3. Pressure Testing Safety .............................................................................. 6
4.4. Preparations ........................................................................................................ 7
4.5. Pipeline Cleaning ........................................................................................... 7
4.6. Gauging ........................................................................................................ 8
4.7. Water Filling ........................................................................................................ 10
4.8. Hydrostatic Testing ........................................................................................... 10
4.9. Dewatering ........................................................................................................ 12
4.10. Swabbing ........................................................................................................ 12
4.11. Pipe Reinstatement ........................................................................................... 13
4.12. Flange Management ........................................................................................... 14
4.13. Leak Test …………………………………………………………………………………………………… 14
4.14. Dryng/Inerting & Blanketing .............................................................................. 14
5. PIPELINE REPORT ........................................................................................... 16
6. ATTACHMENTS ........................................................................................................ 16
1. INTRODUCTION
1.1. General Description
This Method Statement explains the objectives and requirements of steps to be followed
during Cleaning Pigging, Gauging, Field Hydrostatic Testing, Dewatering, Swabbing,
Reinstatement, Nitrogen purging and blanketing of Gathering Gas Pipeline 20” (610-
PL9002). The Gathering Gas Pipeline system design to transfer gas from East Well pad
to GPF. This pipeline approximately has length 1.5 km and equipped with pigging facility
(Pig Launcher 212-D9008 and Pig Receiver 221-D9008).
The instructions in this document are as complete as possible. However, it is not possible
to describe all circumstances that might be encountered in the field. Therefore, our
experience supervisors may deviate from the described method to achieve an optimum
solution using the latest techniques and processing methods. Besides, our supervisors
may be consulted for clarification of statements made in this document and for advice
about specific problems encountered in the field.
The objective is to ensure that the installed pipeline system will meet the specified
performance requirements. Any deviation made in this document shall be documented and
approved.
1.2. Abbreviation, Definition, and Standard
Company Pertamina EP Cepu
Contractor PT Rekayasa Industri-JGC Consortium
Subcontractor PT. Bojonegoro Bangun Sarana – PT Sido Mulyo Banyu Aji - JO
Pre-commissioning Part of construction activity that involves the verification of functional

operability of elements within the system to achieve a state of
readiness for the Commissioning.
MOP Maximum Operating Pressure
MAOP Maximum Allowable Operating Pressure
JSA Job Safety Analysis
Psi Pound per square inch
STP Specified Test Pressure
1.3. References
1 JTB-RJJ000-W0-PRC-900-00540 General Pipeline Pre-Commissioning
2 JTB-SF-Y-SPE-900-00031 Specification for Onshore Pipeline Installation
3 JTB-RJJ000-Q0-PRC-900-00500 Inspection and Test Plan (ITP) for Pipeline
work
4 JTB-SF-Y-SPE-600-00015 Specification for Hydrostatic Test
5 JTB-RJJBSJ-KY-MTH-50010 HSE Plan
6 ASME B31.8 – 2010 Gas Transmission and Distribution Piping
System
7 SNI 3474:2009 Sistem Penyaluran dan Distribusi Pipa Gas
8 Permen ESDM no. 18 Tahun 2018 Pemeriksaan Keselamatan Instalasi dan
Peralatan pada Kegiatan Usaha Minyak dan
Gas Bumi
2. SAFETY PREPARATION
General safety procedure & precautions for pipeline pre-commissioning as the following:
a) Toolbox meeting must be conducted before works begin to explain the potential hazard
to all team members.
b) Ensure Working Permit has been obtained before work commencement
c) Ensure that all safety recommendation as mentioned in Working Permit and JSA have
been followed and implemented.
d) All pressurized equipment shall be clearly marked and properly restricted with barriers
and signage.
e) All process equipment shall be located in a manner which leaves suitable and safe
escape routes.
f) All flexible hoses and equipment are to be inspected and be in good condition prior to
applying pressure which is marked with a certificate of inspection by the HSE
(Contractor/Company). Hose capacity working pressure shall be more than pipeline
test pressure.
g) All personnel shall wear Standard Personal Protection Equipment (PPE).
3. WORKING TIME
Working times will start at 07.00 am, after the Pre-Job meeting and after having checked
that all equipment and tools are in good condition prior to use. Lunch time is 12.00 to 13.00
pm, but during pressure holding (hydrostatic testing) personnel shall have their lunch at
the test area and lunch alternately. Work continues at 13.00 pm until 18.00 pm. Dinner
time is 18.00 to 19.00 pm and works continues after dinner time. Prior to leaving the
working area, all equipment and tools shall be tidied up and the working area shall be
cleaned. Prior to the 24 hours operation, personnel shall be divided into 2 shifts Working
times will then change to 07.00 to 19.00 and 19.00 to 07.00. The Supervisor shall inform
the safety officer and Contractor/Company site representative when overtime is required,
in a timely manner.
4. WORKING PROCEDURE
4.1. Personnel Responsibilities
1) The following are the main tasks to be conducted by experienced personnel.

2) Closing the line ends with blind flanges.
3) Filling the line with water and venting it.
4) Pressurizing the line gradually.
4.2. Tools & Accessories
1) Pressure Pump, Cap. 100 LPM, 6000 PSI with connecting hose.
2) Filling Pump, 900 LPM , 50 Psi
3) Air Compressor, min 1000 SCFM, 24 Bar
4) Barton Chart 3000 or 3500 Psig.
5) Chart Recorder with dual pen for pressure and temperature recording.
6) DWT (Dead Weigth Tester, 3000 PSIG or 5000 PSIG or 1500 PSIG) with
1500 psig DWT shall not
minimum calibration weight correction of 0.1 psi.
be used
7) Steel blind flanges with nipple opening for filling, venting and gauge fixing.
8) Calibrated pressure gauges & air relief valves.
9) Calibrated Torque Wrench for flange tightening.
10) Hamer wrecnch Ring Spanners with required bolt head size.
hammer 11) Pressure gauge & temperature recorder (with up to date calibration certificates)
wrench
with a full scale reading of about twice the test pressure.
12) Spare equipment needed for testing (PG, TG, BC, and Hose), Medium Foam Pig,
Bidi Pig, Gauging Plate, Low Foam Pig.
4.3. Pressure Testing Safety
Hydro-testing involves the application of pressure to pipelines and equipment; a

release of pressure energy from the system or equipment could pose a risk to
personnel. The following safety rules shall be adhered:
1) All items of equipment containing pressure are to be clearly marked and the areas
barrier to prevent unauthorized access.
2) Pipeline and connections must never be opened without checking the system valve
positions and ensured no pressure is present by checking the pressure gauge and
opening vents.
3) All pipeline systems are to be supported and restrained to prevent any movement
during testing.
4) All flexible hoses are to be restrained to prevent movement, with whip lash
protection installed on each joint.
5) All hoses and equipment are to be inspected and be in good condition prior to
applying pressure.
6) Never attempt any remedial work on any equipment under pressure
7) Always check that no low pressure or unauthorized fittings/instruments have been
used in the rig up or system.
4.4. Preparations
1) Prepare and install the spool (also temporary spool), Pig Launcher and Receiver,
Temporary blind flange for Cleaning, Pigging, Gauging Plate, Filling Water,
Hydrostatic Test and Dewatering.
2) Ensure all the joint have been NDT and accepted. Prepare the pigging and
hydrostatic test equipment, check the calibration certificate of the Instrument such
as; Pressure & Temperature Recorder, Pressure Gauge, Temperature Gauge,
Dead Weight Tester and All instrument shall have valid calibration certificate.
3) Check the material and equipment such as; Water Tank, Gasket, Valves, Hoses
for Cleaning, Gauging Plate, Hydrostatic Test and Dewatering and fresh water for
Hydrotest and Pigging Activity.
4) Prepare temporary shelter and barricade of the testing area.
4.5. Pipeline Cleaning
Pipeline cleaning is performed by the passage of pigs to remove dirt, construction

debris and other material that remaining in the pipe during fabrication and construction.
The cleaning sequence will be done as follows:
how many m3?
3
1) Open Pig Receiver and fill the water up to...m .
2) The medium foam pig is inserted and pushed up to the barrels of the Pig receiver,
then close the back cover.
3) Install the pressure indicator (pressure gauge) on both the GPF permanent
launcher and the Well Pad East permanent receiver.
4) Turn on the air compressor & open the outlet valve of the air compressor, let the
compressed air from the air compressor enter the permanent receiver & push the
pig
5) Material forward through the "neck" section until finally enters the pipeline 20"
which cleaning will be carried out to. Open (full) also valve at permanent launcher.
6) Communicate with the personnel on permanent launcher, that the pig material has
moved from the permanent receiver.
7) Monitor the pressure on the pressure gauge installed on the permanent receiver
and permanent launcher, adjust the size of the outlet opening from the air
compressor unit.
8) Communicate with the permanent receiver when pig has reached the permanent
launcher unit.
9) Turn off and let the air compressor valve at permanent launcher still open to
remove all air pressure.
10) Monitor pressure indicator at permanent launcher, open the closure when
pressure indicator is "zero".
11) Remove Medium Foam pig and all waste / debris from the permanent launcher.
12) Pigging activities will be performed again in the same manner (2nd pigging shall
use Bi-Di pig with magnet) to obtain maximum cleaning results. Check/lab tested
of wastewater of pigging activities (TSS< 30ppm & pH 6-9) base on Government
regulation Permen-LHK No.68 Tahun 2016 before releasing into the environment.
If the cleanliness of pipeline is not accepted, Bi-Di pig wit magnet will be used for
the next pigging.
13) Pigging activities shall deemed complete when:
a. Pipe is visually clean.
b. Pigging wastewater is visually clean.
In case of pig stuck, rescue pig should be launched from starting point, if not possible
then the pig will be launched from the opposite of the pipeline.
4.6. Gauging
The purpose of a gauging method is to know deflection inside the pipeline such as
ovality and dents. The gauging plate is usually fitted to bi-directional (BI-DI) pig; this
allows reverse flow in case of obstacle. The size of gauging plate is 95% of nominal
inside diameter. Gathering gas pipeline diameter is 20” (508 mm) with total wall
thickness of pipe 22.03 mm, it can be concluded that the gauging plate diameter is 440
mm. This Gauging activity will use air compressor as used as Cleaning Pigging activity.
The Gauging sequence will be done as follows:
1) Insert stopper in permanent pig launchers.

2) Open Pig receiver and fill the water up to 10m3.
3) The Bi-Di pig with gauging plate is inserted and pushed up to the barrels of the
receiver, then close the back cover.
4) Turn on the air compressor & open the outlet valve of the air compressor, let
the compressed air from the air compressor enter the permanent Launcher &
point 1-12, launcher or re-
push the pig.
ceiver? check the gauging di-
5) Material forward through the "neck" section until finally enters therection
pipeline 20".
Open (full) also valve at permanent receiver.
6) Communicate with the personnel on permanent receiver, that the pig material
has moved from the permanent launcher.
7) Monitor the pressure on the pressure gauge installed on the permanent receiver
and permanent launcher, adjust the size of the outlet opening from the air
compressor unit.
8) Communicate with the permanent receiver when pig has reached the
permanent launcher unit.
9) Turn off and let the air compressor valve at permanent launcher still open to
remove all air pressure.
10) Monitor pressure indicator at permanent launcher, open the closure when
pressure indicator is "zero".
11) Remove the stopper and retrieve the Bi-Di pig with gauging plate.
12) Check the damage of gauging plate, inspection is carried out with a designated
third party or with the Company.
The gauging pig survey shall be considered acceptable if the following criteria are meet:
a) Results indicate no sharp anomalies (e.g., dents, buckles, gouges, or internal

obstructions) or Two percent depth of nominal pipe diameter or maximum of 1
/ 4 in. (6.4 mm) for all pipe greater than 12 in. (DN 300) nominal pipe size and
larger.
b) Ovality less than 2% of the nominal pipe diameter.
c) The sizing plate used shall be presented to Company and written acceptance
of the adequacy of the restriction test shall be obtained.
If gauging plate survey is not acceptable, then the section shall be internally inspected by
a caliper pig. If the caliper pigging is not acceptable, then repair or removal of the damaged
section is required prior to hydro testing. Water used for testing shall be
essentially free from chlorides
4.7. Water Filling (not in excess of 50 ppm)
Water filling step for hydro testing is will be done after gauging step. The water used for
testing and cleaning activities shall be as standar as PDAM used. Laboratory result for
testing water is attached in attachment 18. Pump with capacity of 360 m3/hr will be used
for water filling purpose. The sequence of water filling will be as follow :
1) Insert stopper in permanent pig receiver.

2) Connect hose to water container and pump suction in permanent pig launcher.
3) Connect pump discharge hose to test unit header.
4) Connect header test unit to injection point.
5) Open valve at injection point and start pump to fill up to 10m3.
6) Stop the pump and insert Bi-Di pig into the permanent pig launcher.
7) Ensure that the opening is closed tight.
8) Start the pump to push the Bi-Di pig and continue filling water into gathering gas
pipeline.
9) Ensure that drain and venting valve in permanent pig receiver is open.
10) When water starts to flow in drain of permanent receiver, carefully monitor the
pressure gauge. Pressure increase will be the indicator that the Bi-Di pig is arrived.
11) When water flows through permanent pig receiver vent valve, release for along 10
minute to release air trapped in water then stop the pump and close the vent.
12) This will be the indicator that pipeline is fully filled.
13) Ensure that air inclusion shall not exceed 0.2% by checking the pressure
difference in launcher and receiver. by using recommended
practice API RP 1110
14) Disconnect the water filling unit and install the press pump to prepare for
hydrostatic testing.
4.8. Hydrostatic Testing
a) After filling water have been completed, filling water pump replaced by a high-
pressure pump to increase the pressure for hydro testing of the pipeline.
b) Turn on the High-pressure pump and open the pump pressure valve to apply
pressure to the gathering gas pipeline.
c) Record Flow meter reading for addition of water during pressurize and stabilizing
d) Pressure carried out gradually to achieve Test Pressure of 2685 psi
1. 1st stage: Pressure performed up to 25% of the test pressure or 675 psi. The
dibuat PV diagram untuk
menentukan air trap pressure increase is carried out for 45 psi/minute for 15 minutes. After the
(basisnya API RP 1110)
pressure is reached, turn off the High-pressure pump & stabilization for 15
minutes.
2. 2nd stage: Test pressure is performed up to 50% of the total pressure or 1350
psi. The pressure increase is carried out for 45 psi / minute for 15 minutes.
After the pressure is reached, turn off the High-pressure pump & stabilization
check for leak in every for 15 minutes.
step of pressurizing
3. 3rd stage: Test pressure is performed up to 75% of the total pressure or 2025
psi. The pressure increase is carried out for 45 psi / minute for 15 minutes.
After the pressure is reached, turn off the High-pressure pump & stabilization
for 15 minutes.
4. 4th stage: Test pressure is performed up to 100% of the total pressure or
2685 psi. The pressure increase is carried out for 44 psi / minute for 15
minutes. After the pressure is reached, turn off the High-pressure pump &
stabilization for 60 minutes.
Holding Time: After the pressure stability is reached, proceed with the Holding
Time step for 24 Hours (see Schematic Diagram). Test pressure, holding time
and temperature are recorded using a Pressure & Temperature Recorder which
has been calibrated and certified (applicable). Manual recording shall also be
done every 60 minutes. All working treatment conditions (filling water, adding
water, adding pressure stages are also recorded manually in a pre-prepared
filling format).
e) Visual examination of each joint shall be carried out at the test pressure.
f) For any pressure loss during Company-approved project pressure test duration,
Contractor shall evaluate how much pressure loss can be attributed to
temperature change and to free air dissolving in the water. The test shall only be
accepted if such pressure drop is supported by calculations and can be explained
to complete satisfaction of Company. If there is deviation between start and end
point of chart and is not attributed to changes in temperature and free air
dissolving, the acceptable maximum percentage of pressure drop is 0.2%. If
Contractor explanation for pressure drop is not accepted by Company, then
Contractor shall extend the hydrotest period until a completely satisfactory
hydrotest is obtained.
g) In the event that the test section fails during hydrostatic test, Contractor with
Company concurrence on procedure) shall do the following:
i. Conduct a search for leak location(s)
ii. Relieve pressure to ambient on the pipeline or the pipeline segment if it
Relieve pressure to ambi- Refill the section
ent pressure or isolate the can be double isolated
with water (bukan fil-
pipeline segment if appli- iii. Repair pipeline tered water)
cable
iv. Refill the section with filtered water and re-pressurize the system
v. Repeat hydrotest in accordance with the approved procedures
i) Complete records of failures occurring during the hydrotest shall be maintained.

Records shall include the exact location, pressure at failure, type and cause of
failure, method of repair, etc. Failed and replaced parts shall be tagged and
delivered to Company-designated locations. After satisfactory completion of the
strength test, pipeline should be depressurized, the water will be drained and vent
valves will be kept open till the completion of drain.
4.9. Dewatering
When the duration of holding time reached for 24 hours of newly constructed pipelines or
water cleaning, the bulk of the water shall be expelled from the pipeline using trains of
mechanical pigs driven by compressed dry air. The air flow rate and pressure should be
controlled to give an approximate pig velocity of 0.5 – 1.0 m/s.
1) Release the pressure slowly until approximately 50 % and 25 % from STP, until
0% with the release pressure maximum 50 Psi / minutes, open the bleed off from
the blind flange.
2) Following acceptance or approval from the Company, the test water shall be
displaced from the pipeline with a required pig by compressed air from the
permanent receiver unit to permanent launcher unit.
3) After the water is removed, all temporary blind flanges and other mechanical
isolation device will be removed. Instruments will be reconnected.
4) The minimum criteria of water disposal shall be referring to “Adendum Andal dan
RKL-RPL Perubahan Teknologi Proses Gas Dalam Pengembangan Lapangan
Gas Unitisasi Jambaran – Tiung Biru (JTB), Kabupaten Bojonegoro, Provinsi
Air compressor with suffi-
cient capacity shall be Jatim, as shown on attachment 17.
used to push the pig. Pig
shall be weighed and 4.10. Swabbing
recorded prior to swab-
bing activities. Swabbing
The swabbing process is carried out to remove water residue that still remains from the
process shall be accepted
if the final weight ofpipeline
pig after dewatering. This swabbing process is using a Bare Swabbing type Pig
shows additional weight of
lower than or equalmaterial
to with a level of hardness Low (low: 2 Lbs / inch2) or Medium (medium: 5 Lbs/Inch2)
10% initial weight. or a combination of both.
As a forward mover of the Pig material, Air Compressor units are used with sufficient &
adequate capacity. The weight of the last Pig material released after exiting will be
weighed, and must have a final weight with an additional weight of: 10% of the initial weight
before the Pig material is released / used. The swabbing sequence will be done as follows:
1) Prepare spider web on permanent launcher unit, and let the enclosure open.
2) Open permanent receiver.
3) Insert Medium Density Bare Foam Pig and the low-Density Bare Foam Pig &
Manually push up entry go to Barrel.
4) Install the pressure indicator (pressure gauge) on both the permanent launcher
and the permanent receiver.
5) Ensure that the cover of the permanent receiver has been closed and let the
enclosure of permanent launcher.
6) Turn on the air compressor & open the outlet valve of the air compressor, let the
compressed air from the air compressor push the foam pig forward through the
"neck" section.
7) Communicate with the personnel in permanent launcher, that the foam pig has
moved from the receiver.
8) Communicate with the permanent receiver when foam pig has reached
permanent launcher unit.
9) Especially for the launch of the last pig material, so that the initial weight
measurement of the pig material is carried out before it is launched / used. Make
a re-weight measurement of the last pig material used. Difference in weight
(maximum) before & after launch is: 10%.
10) Repeat the swabbing process until the conditions stated in step "I" above are
reached, then the swabbing process can be said to have been completed and
carried out correctly.
11) Pig weighing of material do with the witness with third parties / Third Party
designated or with the team from the Company (PEPC).
4.11. Pipe Reinstatement
After pressure testing and cleaning, the system shall be restored. The intent of restoring
the system is to place the pipeline system and equipment into a mechanically complete
condition, ready for further pre-commissioning and commissioning activities.
a. Restore the system to its mechanically complete condition. This may include
such thing as:
 Removing or opening blinds that has not already removed to drain dry and
clean the pipeline system.
 Restoring valves and etc to the normal operating condition.
 Temporary bolting and gaskets used for pressure testing shall be removed
and replaced with line class bolts and gaskets.
 Securely covering connections on the tested pipeline to keep it clean, where
the connecting line may not yet be in place.
b. Verify cleanliness by visually inspecting the interior of pipeline system wherever
possible.
c. Temporary supports shall be removed.
4.14. Flange Management
Once the pipeline reinstatement completed then all bolting connections shall be tightened
as per the standard bolt torque. The detail of Flange Management is mentioned on
separated document (Flange Management Procedure-JTB-RJJ003-W0-PRC-900-00533).
4.14. Leak Test
Upon completion of reinstatement / flange management, pipeline shall be tested for leaks
to ensure that reinstatements have been carried out correctly. The objective of leak test is
to prevent uncontrolled release to atmosphere upon introduction of process gas.
The medium used for gathering gas pipelines is air or Nitrogen (N2) and tape method /
soap bubble method should be used on leak check. Gathering gas pipeline shall be leak tested
with nitrogen (99%-v) + helium (1%-v).
Following steps shall be a guidance to minimum requirement of leak test execution.
1) Line up valves and equipment as per attached leak test markup (Attachment 14).
Caution: Beware of pressurized system before setting valve position,
depressurize system as necessary.
2) Install tape on all flange connections.
3) Connect pressurizing skid (air source) to pressurizing point.
4) Pressurize system with air until 87 psig to conduct gross air leak test, prior to N2
leak test.
5) Hold the pressure for 10 minutes.
6) Check for leaks by making a pinhole on the taped connection and soap solution
shall be used at all points of threaded and instrument connections.
In case of leaks, do not attempt to tighten any leakage on system under pressure.
The section containing leak shall be isolated and depressurized prior to any bolt
tightening.
7) Depressurize the system slowly by opening valve on depressurization point.
8) Change pressurizing skid with nitrogen source.
9) The system shall be pressurized up to leak test pressure on the following step.
Detailed steps are shown in test package data sheet (Attachment 14).
Step Description Minimum holding time

1 30% 10 minutes
2 60% 10 minutes
3 Test Pressure 30 minutes
10) Check for any leakage/pressure drop on every pressurization step. In case of
leaks, do not attempt to tighten any leakage on system under pressure. The
section containing leak shall be isolated and depressurized prior to any bolt
tightening.
11) Tape all flanges and make a pinhole on the top of the tape then utilize Helium
spectrophotometer probe to determine leakage rate
12) The acceptance criteria of gatering line leak test are as follows,
 Traced heium not more than 50 scf/year witin 30 minutes holding time
 For tread connrction wil use soap soution for bubble checking.
12) Upon acceptance of leak test, system shall be depressurized through
depressurization points until 7 psig is left as positive pressure (preservation).
Upon completion of leak test, temporary equipment shall be removed, and system shall
be restored to mechanically complete condition.
4.14. Drying / Inerting and Blanketing with pig or press/depress method?

both is applicable
Inerting is carried out to ensure that the pipeline which handles combustible materials
contains safe limit of oxygen. Oxygen must be removed to prevent the formation of
explosives. In this case, inerting is applied together with drying which objective is to
remove water that could cause hydrate formation and rust formation. Following steps shall
be guidance to minimum requirement of drying/inerting execution.
1. Line up valves and equipment as per attached drying/inerting markup.
Caution: Beware of pressurized system before setting valve position,

depressurize system as necessary.
2. Connect pressurizing skid (nitrogen source) to pressurizing point.
3. Insert pig into permanent pig receiver to help push the oxygen.
4. Ensure that pig receiver closed properly.
5. Start nitrogen injection through pressurizing point shown in markup, until

pressure gauge in both pressurizing and depressurizing side reads
approximately 45 psig.
6. Depressurize then check oxygen content and dew point on marked

depressurization point. Ensure that oxygen content is less than 2% and dew
point is free water observed visualy at ow point drain.
7. In case of acceptance criteria have not been achieved, slowly depressurize the
system through depressurizing point until pressure gauge reads minimum 7
psig.
8. Close both Pig Receiver/Launcher double block valve in GPF and EAST
WELLPAD side.
9. Depressurize the permanent pig launcher and retrieve the pig.
10. Ensure that pig launcher closed properly.
11. Depressurize the permanent pig receiver and insert another pig.
12. Ensure that the pig receiver closed properly.
13. Open Pig Receiver/Launcher double block valve in GPF and EAST WELLPAD.
14. Repeat step 5 to 14 until acceptance criteria is achieved.
15. Upon acceptance of drying/inerting, system shall be left with 7 psig positive
pressure as preservation.
Upon completion of drying/inerting, temporary equipments shall be removed, and system

shall be restored to mechanically complete condition.
5. PIPELINE REPORT
Upon completion of the test, the test result will be recorded in the following report and
submitted to Company as part of the dossier:
 Check sheet for Pipeline Installation (Y01CC)
 Pressure Test Record
 Pressure Test Report
 Pressure Test Acceptance Report
 Post pigging test report
 Swabbing report
 Y01PC pipeline Flange Management
 Y02PC Pipeline Leak Test
 Y03PC Pipeline Driying & Nitrogen Purging
Kelengkapan attachment
6. ATTACHMENTS dilengkapi / disesuaikan
Attachment – 1 : Test Block Diagram
Attachment – 2 : Schematic Diagram for Schematic Diagram Bidi Pig Standard
Attachment – 3 : Schematic Diagram Pig Schematic Diagram Bidi Pig + Gauging Plate
Attachment – 4 : Schematic Diagram for Hydrotest
Attachment – 5 : Schematic Diagram for Swabbing
Attachment – 6 : Schematic Diagram for Leak Test
Attachment – 7 : Schematic Diagram for Drying/Inerting
Attachment – 8 : Check sheets for Pipeline Installation (Y01CC)
Attachment – 9 : Pressure Test Record
Attachment – 10 : Pressure Test Report
Attachment – 11 : Pressure Test Acceptance Report
Attachment – 12 : Post pigging report
Attachment – 13 : Swabbing Report
Attachment – 14 : Leak Test Datasheet
Atatchment – 15 : Leak Test / Drying / Inerting Markup PID
Attachment – 16 : Check sheets for Pipeline Leak Test (Y02PC)
Attachment – 17 : Check sheets for Drying & Nitrogen Purging (Y03PC)
Attachment – 18 : Laboratory certificate of water content
Attachment – 19 : Peraturan Menteri Lingkungan Hidup dan Kehutanan Tentang Baku

Mutu Air
Limbah Domestik
Attachment – 20 : Gauging Plate Datasheet
Attachment – 21 : Air Trap Calculation
Attachment – 22 : Pressure Change Calculation (Based on Temperature Change)
Attachment – 23 : Hydrostatic Test Pressure
Attachment – 1 I: Test Block Diagram
1. JTB-RJJ-000-L0-TBD-211-61001
2. JTB-RJJ-000-L0-TBD-212-61001
3. JTB-RJJ-000-L0-TBD-212-61002
4. JTB-RJJ-000-L0-TBD-221-61002
dihilangkan saja, PID
lebih di zoom supaya
terbaca, tipikan dengan
PID selanjutnya
Attachment – 2 : Schematic Diagram Bidi Pig Standard
Attachment – 3 : Schematic Diagram Bidi PIG + Gauging
apa bedanya 2 ini ya? jika

sama dihapus salah satu
Attachment – 4 : Schematic Diagram for Hydro test
Attachment – 5 : Schematic Diagram for Swabbing
Attachment - 8: Check sheets for Pipeline Installation (Y01CC)
CONSTRUCTION COMPLETION CHECK
SHEET JTB UNITIZATION GAS
COMPLETION
PROJECT MANAGEMENT
System No. SYSTEM
Sub System No. Discipline Y
Printed Date Area Unique No Y01CC-TB-620-PL9001
Tag No.
Sub System Description
Equipment Description
Drawing No.
Check Record No. Y01CC Pipeline Installation
S/N D Yes N/A P/L

es No.
1 Ensure below inspections have been completed
cri
QI-PL-B – Pipeline Book pti
on
QI-PL-0.24(c) – Pressure Test Record
QI-PL-0.25(a) – Pressure Test Report

QI-PL-0.25(b) – Pressure Test Acceptance Report
QI-PL-0.35 – Post Pigging Report
QI-PL-0.36 – Swabbing Report
2 Ensuring that ROW reinstatement has been completed
Remarks:
Description Completed By Verified By Accepted By Verified By Witnessed Input By

Company / CONTRACTOR COMPANY By
CONTRACTOR COMPANY Third Party/
Dept. System Completion Commissioning/
Construction Construction Regulatory CMS Admin
Start-Up
Name
Signature
Date
Signature
Outstanding Punch List attached? ( Yes / No )
Attachment – 9: Pressure Test Record
QI-PL-0.24 (c)
Doc.No:
Contract No:
Subject : PRESSURE TEST RECORD 4650000076

Date : Project N0:
Project : Gas Development For Unitization Of the Jambaran Tiung Biru System/Sub- System No:
Client : PERTAMINA EP.CEPU Area/Location:
Ref. Drawing :
Rev. No. : 0
LINE UNDER TEST :
LINE CLASS :
Alignment Sheet :
DESIGN PRESSURE : (Kg/cm 2/G)/bar
TEST PRESSURE : (Kg/cm2/G)/bar AIR TEMP : OC DURATION OF TEST :

house/minutes
START OF TEST : DATE OF TEST : TEST MEDIUM :
Yes N/A RECORDING INST. /

PRESSURE GAUGE : CHECK CALIBRATION
TEST RESULT : ACCEPTED / REJECTED
Yes N/A ATTACHED :

HYDRO AND TEMPERATURE CHART
Remarks :
Prepred by Checked/Approved by Review ed/ Witnessed by
Sub-CONTRACTOR CONTRACTOR COMPANY Print Name
Signature
Date

BBS - Working Procedure For Gathering Line Precommissioning

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GAS DEVELOPMENT PROJECT

FOR THE UNITIZATION OF

Document Title : Construction Method For Pre-Commisioning

Subcontractor Name : PT. Bojonegoro Bangun Sarana

0 Issued For Review 04/09/2021 DRM JN MI

REVISI TANGGAL SECTION URAIAN

0 04/09/21 Issued for Review

2. SAFETY PREPARATION ........................................................................................... 5

3. WORKING TIME ........................................................................................................ 5

4. WORKING PROCEDURE ........................................................................................... 6

5. PIPELINE REPORT ........................................................................................... 16

1.1. General Description

1.2. Abbreviation, Definition, and Standard

Company Pertamina EP Cepu

Contractor PT Rekayasa Industri-JGC Consortium

Subcontractor PT. Bojonegoro Bangun Sarana – PT Sido Mulyo Banyu Aji - JO

Pre-commissioning Part of construction activity that involves the verification of functional

MOP Maximum Operating Pressure

MAOP Maximum Allowable Operating Pressure

JSA Job Safety Analysis

Psi Pound per square inch

STP Specified Test Pressure

4.1. Personnel Responsibilities

1) The following are the main tasks to be conducted by experienced personnel.

4.3. Pressure Testing Safety

Hydro-testing involves the application of pressure to pipelines and equipment; a

4.5. Pipeline Cleaning

Pipeline cleaning is performed by the passage of pigs to remove dirt, construction

1) Insert stopper in permanent pig launchers.

a) Results indicate no sharp anomalies (e.g., dents, buckles, gouges, or internal

1) Insert stopper in permanent pig receiver.

d) Pressure carried out gradually to achieve Test Pressure of 2685 psi

i) Complete records of failures occurring during the hydrotest shall be maintained.

4.14. Flange Management

4.14. Leak Test

3) Connect pressurizing skid (air source) to pressurizing point.

5) Hold the pressure for 10 minutes.

7) Depressurize the system slowly by opening valve on depressurization point.

8) Change pressurizing skid with nitrogen source.

Step Description Minimum holding time

4.14. Drying / Inerting and Blanketing with pig or press/depress method?

1. Line up valves and equipment as per attached drying/inerting markup.

Caution: Beware of pressurized system before setting valve position,

2. Connect pressurizing skid (nitrogen source) to pressurizing point.

4. Ensure that pig receiver closed properly.

5. Start nitrogen injection through pressurizing point shown in markup, until

6. Depressurize then check oxygen content and dew point on marked

9. Depressurize the permanent pig launcher and retrieve the pig.

10. Ensure that pig launcher closed properly.

12. Ensure that the pig receiver closed properly.

14. Repeat step 5 to 14 until acceptance criteria is achieved.

Upon completion of drying/inerting, temporary equipments shall be removed, and system

 Check sheet for Pipeline Installation (Y01CC)

 Pressure Test Record

 Pressure Test Report

 Pressure Test Acceptance Report

 Post pigging test report