Integrated Control and Safety System (ICSS) Factory Acceptance Test Procedure

IRAN OFFSHORE OIL COMPANY
BAHREGAN CRUDE OIL STORAGE TANKS DEVELOPMENT

(PIPING, MANIFOLD, CONTROL SYSTEM & FIRE FIGHTING)
Document Title Document Number

COMPANY CONTRACTOR PROJECT DIS DOC SEQ REV Page 1 of 45
ICSS FAT PROCEDURE
IOOC IDHC BPD INS PRO 008 R3
Integrated Control and Safety System

(ICSS)
FACTORY ACCEPTANCE TEST PROCEDURE
03 22-02-2017 Issued For Approved M.B M.B R.A

02 20-10-2016 Issued For Approved A.B R.A R.A
01 17-02-2016 Issued For Approved A.B F.A.M R.A

00 29-09-2015 Issued For Approved M.B A.R M.B
Prepared Checked Approved Reviewed Approved
Rev. Date Description
Vendor’s/ Supplier’s Name EPCI EPCI


ICSS FAT PROCEDURE
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ICSS FAT PROCEDURE
1. Table of Content
Contents
1. Table of Content........................................................................................................................................................ 3
2. Introduction................................................................................................................................................................ 5
2.1. Project Description........................................................................................................................................... 5
2.2. Definition .......................................................................................................................................................... 5
2.3. Abbreviations ................................................................................................................................................... 5
2.4. References....................................................................................................................................................... 6
3. Scope of FAT ............................................................................................................................................................ 7
3.1. Purpose of FAT................................................................................................................................................ 7
3.2. Scope............................................................................................................................................................... 7
4. Integrated Control & Safety System.......................................................................................................................... 8
4.1. FAT Schedule & Key Milestones ..................................................................................................................... 8
4.1.1. FAT Schedule ................................................................................................................................................. 8
4.1.2. Structured Testing .......................................................................................................................................... 8
4.1.3. Unstructured Test .......................................................................................................................................... 9
4.1.4. FAT Organization ............................................................................................................................................ 9
4.1.5. Pre-requisite of FAT ...................................................................................................................................... 10
4.1.6. Engineering Drawings and Document ............................................................................................................. 10
4.1.7. Results of IDEH Internal Test (Pre-FAT) ........................................................................................................... 10
4.1.8. Correction Procedure for Discrepancies.......................................................................................................... 10
4.2. Attachment-1 (FAT Procedure & Report Forms) ........................................................................................... 12
4.2.1. Introduction................................................................................................................................................. 12
4.2.2. GENERAL ..................................................................................................................................................... 12
4.2.3. FAT Schedule ............................................................................................................................................... 13



ICSS FAT PROCEDURE
4.2.4. Hardware Inspection .................................................................................................................................... 14
4.2.5. Standard System Function Test...................................................................................................................... 17
4.2.6. ICSS System Performance.............................................................................................................................. 25
4.2.7. Printer Functional check................................................................................................................................ 26
4.2.8. Operator Station Application Check................................................................................................................ 27
4.2.9. ICSS System marshalling cabinets................................................................................................................... 31
4.2.10. Earth Continuity Check.................................................................................................................................. 33
5. Auxiliary Console Inspection: .................................................................................................................................. 34
6. Tank Gauging System............................................................................................................................................. 38
6.1 Hardware Inspection......................................................................................................................................... 38
6.2 Standard System Function Test ........................................................................................................................... 42
6.3 Communication with ICSS.................................................................................................................................. 43
7. Fire & Gas System .................................................................................................................................................. 44
6.1. Attachment-2 (SCAME Standard FAT Procedure)............................................................................................... 45



ICSS FAT PROCEDURE
2. Introduction
2.1. Project Description
THE BAHREGAN CRUDE OIL STORAGE TANKS is located at Longitude between 50° 16' to 28' and Latitude
between 29° 40' to 50'. The location of this project is besides the existing plant facilities along the north coast of
Persian Gulf. Iranian Offshore Oil Company (IOOC) has awarded BAHREGAN Crude Oil Storage Tanks
Development EPC Project to LOLEH PEY GOSTAR CO. IDEH Company to perform Basic & Detailed Engineering, as
well as procurement, fabrication, installation, pre-commissioning & commissioning for:
 Integrated Control & Safety System

 F&G Devices and related accessories
 Tank Gauging System
2.2. Definition
The following words and expressions shall have the meanings hereby assigned to them except where the context of this
document otherwise requires:
 "Company" mean Iranian Offshore Oil Company (IOOC).

 "EPC Contractor / Purchaser "means Company mentioned in the Contract as part of the "other part" and includes its
successors and permitted assignees. (LPG)
 "IDEH” means IRAS DESIGN ENGINEERING & HUMAN RESOURCES who provides goods or services to a company.
Whenever terms appear in this document as capitalized terms, they shall have the meaning ascribed to them here above.
2.3. Abbreviations
IOOC: Iranian Offshore Oil Company
LPG: Loleh Pey Gostar Co.
IDEH: Iras Design Engineering & Human resources
F&G: Fire Alarm & Gas Monitoring
DCS: Distributed Control System
ESD: Emergency Shutdown



ICSS FAT PROCEDURE
AI: Analog Input
AO: Analog Output
CPU: Central Processing Unit
DI: Digital Input DO: Digital Output
EWS: Engineering Work Station
FCS: Field Control Station
FCU: Field Control Unit
FDS: Functional Design Specification
HIS: Human Interface Station
I/O: Input / Output
IOM: Input / Output Module
P&ID: Piping and Instrument Diagram
FAT: Factory Acceptance Test
UPS: Uninterrupted Power Supply
2.4. References
Following documents are use as based on the requirements of and submitted
Table 2.4. 1 – Reference List
Item Document Title
1 Functional Design Specification

2 Bill of Materials
3 Detailed layout Drawings
4 Factory Acceptance Test Plan
5 System Architecture Drawing
6 Internal Circuit Diagram
7 System Cable Schedule
8 Internal Wiring Drawing
9 ICSS SYSTEM Graphics


ICSS FAT PROCEDURE
3. Scope of FAT
3.1. Purpose of FAT
FAT is to demonstrate that the hardware and software functionality of the ICSS SYSTEM satisfy requirements defined in the
specification documents.
In this project specifically, the test period for ICSS SYSTEM FAT is referred to as the "FAT" which will be conducted in IDEH.
This document mainly details the FAT activities.
3.2. Scope
IDEH's scope of work for FAT is as follows:
1. IDEH has prepared the FAT PROCEDURE for ICSS SYSTEM, based on the requirements of and submitted for review and
approval of Client.
2. IDEH is to assign a dedicated test conductor to ensure smooth execution and successful completion of FAT within the
schedule. Also supply necessary manpower, tools and materials to carry out the FAT.
3. As for the unstructured test, which is described later in HMI document, it is prepared and conducted by –IDEH personnel
and IDEH is to assist in its smooth execution.
4. Necessary components required for ICSS SYSTEM FAT will be staged in IDEH workshop.
5. The following ICSS SYSTEM hardware will be staged in IDEH workshop for FAT
 ICSS SYSTEM Operator Stations (HMI).

 Printers.
 System Cabinets.
 Marshalling Cabinets.
 System Prefabricated Cables.
 Installation of VNET bus (ICSS SYSTEM's real time redundant and maintenance bus) as per design.
6. These documents will be provide in FAT time:
FAT Procedure & Report, I/O FAT, Power Distribution Checks List, MTO Check List, Layout Drawing of Cabinet


ICSS FAT PROCEDURE
4. Integrated Control & Safety System

4.1. FAT Schedule & Key Milestones
4.1.1. FAT Schedule

Internal Testing (Pre-FAT):
This phase is to verify proper functioning of the ICSS SYSTEM in IDEH before the FAT. HMI
includes the ICSS SYSTEM architecture and network. All components are connected and
tested to see the proper functioning of ICSS SYSTEM. Purpose of Pre-FAT is to ensure proper
functioning of the ICSS SYSTEM and to identify and correct any non-conformance to the
project requirements prior to FAT.
The FAT consists of the following:
 Structured Testing
 Unstructured Testing
4.1.2. Structured Testing

The Structured Test consists of 100 % hardwired I/O Testing by applying & measuring signals at
the ICSS SYSTEM cabinets. It also consists of the ICSS SYSTEM Functional Test (without applying
external signals to I/O modules but by using the Test Function). The Test Function de-couples
only the I/O related processing in the ICSS SYSTEM while rest of the ICSS SYSTEM Configuration
remains unchanged and provides a kind of loop back type of I/O data within ICSS SYSTEM for
testing the configuration.
I/O Test part of Structured Test starts with the system diagnostic testing of ICSS SYSTEM to see
proper functioning of ICSS SYSTEM hardware including the visual inspection. Listed below are
all the tests involved:
 All ICSS SYSTEM hardware I/O related configurations are tested on a loop basis by applying
signals from the ICSS SYSTEM Field Interface panels and verified through custom graphics
and standard ICSS SYSTEM displays such as a tuning display on a tag basis, control groups.
Functional Test part of the Structured Test includes all control application tests. Tests shall be
carried to check the correctness of various attributes pertaining to the following,
 Graphics and Standard displays.

 Simple loops and Complex loops.


ICSS FAT PROCEDURE
 Sequence logics and Interlock logics, if applicable.

 Log Reports
4.1.3. Unstructured Test

Unstructured Test is performed by personnel and IDEH will assist to smoothening the
execution of this test. This test aims at further ensuring that all requirements of ICSS SYSTEM
are met.
4.1.4. FAT Organization

The FAT organization consists of personnel from IDEH, Assignments of each member of FAT
organization and a brief description of their role is described below.
Table 4.1.4. 2 IDEH Personnel for FAT
Assignment Description
Responsible for coordination of FAT between IDEH and LPG and
IDEH Project Manager IOOC control of punch-list.
IDEH Lead Project Engineer Responsible for Execution of FAT.
IDEH Technician One technician to support throughout FAT.
Note: IDEH will be assign number of FAT personnel according to FAT timing schedule.
Table 4.1.4. 3 Tools & Test equipment for FAT
Tools / Materials Description QTY SPARE

Calibrator with 4-20 mA 4-20 mA source and Resistance source, to feed & check
1 nos. 1 nos.
source analog and RTD inputs.
and Resistance source To check 4-20 mA analog outputs & Continuity / Voltage
Digital Multimeter checking for Digital I/0s. 1 nos. 1 nos.
Tool Kit 1 sets 1 sets



ICSS FAT PROCEDURE
4.1.5. Pre-requisite of FAT

The system readiness for the FAT is verified by engineering drawings / documents prepared
by IDEH, which are approved results of IDEH internal tests (Pre-FAT).
4.1.6. Engineering Drawings and Document

The following documents reviewed and approved by IOOC shall be used for reference:
 Functional Design Specification.
 Bill of Materials.
 Detailed layout Drawings.
 Factory Acceptance Test Plan.
 System Architecture Drawing.
 Internal Circuit Diagram.
 System Cable Schedule.
 Internal Wiring Drawing.
 ICSS SYSTEM Graphics
4.1.7. Results of IDEH Internal Test (Pre-FAT)

1. Reporting of completion of ICSS SYSTEM staging in IDEH.
2. Submission of Pre-FAT Report on completion of Pre-FAT.
4.1.8. Correction Procedure for Discrepancies

Discrepancies encountered during the FAT are logged individually as 'Punch List' items. Each
log shall contain a description of problem, discrepancy type, a proposed solution, an estimated
time of resolving the problem, completion verified by and remarks.
If a discrepancy is found to be a warranty item, it needs to be immediately resolved to minimize

a schedule impact after reporting to.
If a discrepancy is determined as a change of scope, a cost and schedule shall be

discussed with 1. No work will be done on the discrepancy for scope change until it is
approved and authorized for implementation.
After implementing the solution for a problem, it is demonstrated, witnessed and signed-off. If a
problem cannot be resolved within a given time, further action will be discussed and one of the
following actions is taken depending on the nature and impact of the problem.
1. Test Suspension: It is judged that a further test cannot be done until a problem is resolved
so that the test is suspended.


ICSS FAT PROCEDURE
2. Test Resumption: An impact of problem is limited only to it or is less so that the test can
be resumed from where it was suspended. Development of solution to the problem is
continued in parallel to the test and demonstrated when it is ready.
3. Test Restart: It is found after development of a solution to a problem, that because of
nature or impact of the problem or solution or due to other related problems, a test shall be
restarted not from where it was suspended but restarting of other related test items, which
have been completed in progress.


ICSS FAT PROCEDURE
4.2. Attachment-1 (FAT Procedure & Report Forms)
4.2.1. Introduction
The ICSS SYSTEM Factory Acceptance Test (FAT) is carried out in accordance with HMI procedure.
4.2.2. GENERAL
1. The FAT consists of three main parts as listed below:

 Inspection & testing of ICSS SYSTEM Hardware
 ICSS SYSTEM Application software test
 Inspection & testing of ICSS SYSTEM Interface Cabinets.
 The system shall be energized before start of FAT.
2. Attached Component Check-sheets shall be used during FAT in order to keep record of all items,
which are tested with their results (Appendix-1).
3. Any non-conforming item discovered during the FAT will be recorded in the 'Punch List' form
(Appendix-2).
4. Towards the end of each day, a daily progress meeting will be held to discuss the progress
achieved and problems observed if any.


ICSS FAT PROCEDURE
4.2.3. FAT Schedule

IDEH Project Manager is responsible for the overall execution of the FAT and will be the prime
interface between the Client inspectors and IDEH engineers, through the FAT period.
Duration of FAT: 4 DAYS (Extendable)
Place: IDEH Workshop.
Witnessed by: LPG and IOOC
Test Conductor: Shall be informed later.
Work Duration: From 8.30 AM to 12.30 PM
Lunch 12.30 PM to 1.30 PM 1.30 PM to 5:30 PM
Teams There will be two teams formed for the FAT testing. One shall be testing the Hardware I/O
Loop checking and the other the software consisting of the Graphics, alarms etc. Also refer attached
FAT schedule for more details.
Schedule of FAT: Shall be informed later.


ICSS FAT PROCEDURE
4.2.4. Hardware Inspection
4.2.4.1 Overall System Configuration OUTLINE:
All hardware manufactured for HMI project is subject to client visual inspection to confirm that all
components and accessories are in accordance with specifications.
OBJECTIVE:
The purpose of this test is to verify that the following are in accordance with the reference drawings /
documents.
1. Model No. of each component.
2. Station No. of each component.
3. Quantity of each component.
REFERENCE:
Following approved drawings / documents.

1. Bill of Materials (IOOC-IDHC-BPD-INS-MTO-030-02)
3
2. System Architecture (IOOC-IDHC-BPD-INS-BDM-014-05)
PROCEDURE:
1. Visually inspect each component based on the above objectives & verify that it is in order.
CRITERIA:
Each component shall confirm to the reference documents.

COMMENTS:
Test Result PASS / FAIL
Date


ICSS FAT PROCEDURE
4.2.4.2 Node Loading & I/O Assignment
OUTLINE:
All Node Units (NU) & I/O module positions are defined during the engineering phase of the project.
OBJECTIVE:
The purpose of this test is to verify that all NU & I/O modules are correct in quantity and that each item is
installed in the right position.
REFERENCE:

3
2. I/0 Configuration Report (IOOC-IDHC-BDP-INS-LST-017-02)
PROCEDURE:
1. Visually check that the I/O modules are installed in the correct position & correct in quantity
2. Visually check that all the labeling is in order.
CRITERIA:
The quantity and location of the NU & I/O modules are in accordance with the above reference.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.4.3 Appearance & construction OUTLINE:
All components and accessories manufactured by IDEH are certified free from scratches and any
deformities, which might impair the product quality and appearance:
OBJECTIVE:
The purpose of this test is to ensure that all components and accessories are free from scratches and
deformities.
REFERENCE:

3
2. Internal Panel Layout (IOOC-IDHC-BPD-INS-DWG-020-02)
PROCEDURE:
Visually check that all components are free from scratches and any kind of deformation.
CRITERIA:
There should not be any external defects such as deformities, scratches that might impair the product
quality or appearance.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5. Standard System Function Test
4.2.5.1 System Startup
OUTLINE:
Each component of the system normally goes to its operating environment automatically on
power up, provided that all operation / application software are stored in their respective media.
OBJECTIVE:
The purpose of this test is to ensure that all components automatically boot up when going from
'Of environment to 'Operating' environment.
REFERENCE: None
PROCEDURE:
1. Power off components individually or the system as a whole.
2. Power on each component individually.
CRITERIA:
Each component boots up automatically to its operating environment.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.2 ICSS System CPU Redundancy
OUTLINE:
The dual CPUs back up each other. During operation, one of them will be active while the other
will remain as standby. The standby CPU is constantly updated with every memory writes cycle.
OBJECTIVE:
The purpose of this test is to verify that the standby CPU becomes 'active' when the active CPU
fails, and that all loop data remains the same after switchover.
REFERENCE: None
1. Select a loop & monitor it on HMI.
2. Stop the active CPU by activating the STOP.
3. Check the system alarm messages displays on HMI.
CRITERIA:
The control shall be transferred promptly and correctly to the standby CPU as observed
through the "Control Station Status window" displayed on the HMI, without affecting the value
being monitored.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.3 ICSS System Bus Redundancy
OUTLINE:
The dual redundant PB bus allows the I/O data to be communicated from/to the node unit (NU) to / from
the FCU unit.
Note: PB bus is connected between CPU and IM.
OBJECTIVE:
To verify that the PB bus communication is not affected, in case of failure of one PB bus.
REFERENCE: None
PROCEDURE:
1. Wire up one control loop, output to input, to make a closed loop. (If required)
2. Display the tuning panel for HMI tag to observe the control action.
3. Disable one of the PB bus.
4. Check for the corresponding system alarm messages on the HMI.
5. Check the controller on the HMI, to confirm ICSS SYSTEM control functions are normal.
6. Repeat the test for the other buses.
CRITERIA:
On failure of one of the bus, the other bus should continue to function normally. The ICSS
SYSTEM Control/Communication functions should not be affected.
Appropriate system diagnostics are reported in the system alarm display.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.4 System Hardware OUTLINE:
The system hardware healthiness is displayed in the 'System status display window' screen on HMI (which
includes CPU, Power supply, Node unit, I/O Modules, Communication modules etc.)
OBJECTIVE:
1. The purpose of this test is to verify that all System Hardware are in healthy condition.
2. To ensure that the system hardware displayed in system status display generates the respective
alarm in case of specific hardware failure.
REFERENCE: None
PROCEDURE: (Full check any of the following)

1. Call the system status display screen in any HMI & observe that all the system hardware are in
normal/healthy condition.
2. Stop one of the CPU in any of the station by activating stop button in the CPU & observe for CPU
failure alarm in HMI.
3. Remove any I/O Module from the Node unit and observe the status display.
4. Switch OFF Power supplies in any of the station & observe for power supply failure alarm in HMI &
switch ON to check normal status.
5. Remove one of the connectors of the communication modules and observe for the
communication link failure.
CRITERIA:
To ensure the system hardware are healthy & hardware failure alarms are generated when specific
hardware failures are simulated.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.5 VNET Bus Redundancy OUTLINE:
The inter-station communication bus provides communication between the human Machine
Interface (HMI), operator stations (OS) and the Programmable Logic controller (ICSS SYSTEM). It is
therefore crucial that failure of one bus does not affect any other part of the system.
OBJECTIVE:
The purpose of this test is to ensure that failure of one of the inter-station communication buses
(VNET) has no effect on the normal data highway communications.
REFERENCE: None
PROCEDURE:
1. Disconnect one inter-station communication bus; observe the system alarms in HMI.
2. Connect the failed BUS; wait till it recovers. Perform Step-1 again with the second bus &
observe the system alarm in HMI.
3. Connect the failed BUS & wait till it recovers; observe the system alarms in HMI.
CRITERIA:
The human Machine interface station (HMI) can still change and monitor data in the ICSS
SYSTEM without any disturbance, when one communication bus has failed.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.6 Effect of Failure of HMI
OUTLINE:
With multiple HMI in the configuration, failure of one HMI will not affect the Plant Operation.
OBJECTIVE:
The purpose of this test is to confirm that there is no effect on the monitored Tag due to failure of an HMI.
REFERENCE: None
PROCEDURE:
1. Display the same Operation Window for a particular Tag on two of the H IS's.
2. Also display the Trend of that Tag on another HMI.
3. Perform Operation through one of the HMI.
4. Shutdown the HMI under operation to simulate the Failure.
5. Observe the Operation Window on the second HMI.
CRITERIA:
The trend data display is normal. Operation can still be continued through the Window on another
HMI. (Refer to Appendix-1, Page-7)
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.7 Redundancy of I/O Modules OUTLINE:
The Redundant I/O Modules in the Field Control Station back up each other. During operation, one of
them will be active while the other will remain as a standby. The standby I/O Module is constantly
updated.
OBJECTIVE:
The purpose of this test is to verify that the redundant standby I/O Module becomes 'active' when the
primary I/O Module fails, and that all loop data remains the same after switchover to the redundant
backup I/O Module.
REFERENCE: None.
PROCEDURE:
1. Select a loop & monitor it on HMI.
2. Remove Primary I/O Module from the Node unit.
3. Check the system alarm messages displays on HMI.
4. Observe the value of the monitored loop
5. Check for the system alarm messages display on the HMI.
CRITERIA:
1. The control shall be transferred promptly and correctly to the redundant I/O Module as observed
through the "Control Station Status window" displayed on the HMI, without affecting the value being
monitored.
2. The other redundant I/O module will still be functioning normally as observed on the "Control
Station status display panel"
3. Ready lamp on the redundant I/O module shall be still "ON".
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.5.8 Redundancy of Power Supply (PSU): 3
The Redundant PSU in the Field Control Station back up each other. During operation, one of them will
be active while the other will remain as a standby. The standby PSU is constantly updated.
OBJECTIVE:
The purpose of this test is to verify that the redundant standby PSU becomes 'active' when the primary
PSU fails.
REFERENCE: None.
PROCEDURE:
1. Select a node & monitor it on HMI.
2. Remove Primary PSU from the Node unit.
3. Observe the another PSU and related node be powered.
4. Check for the system alarm messages display on the HMI.
CRITERIA:
1. The related node shall be powered promptly and correctly as observed through the "Control
Station Status window" displayed on the HMI.
2. The other redundant PSU module will still be functioning normally as observed on the "Control
Station status display panel"
3. Ready lamp on the redundant PSU shall be still "ON".
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.6. ICSS System Performance

4.2.6.1. System Loading & Resource Check
OUTLINE:
1. The System Loading Status Display shows the total load of the CPU in ICSS system.
2. The custom developed software for HMI Project is loaded to the respective ICSS.
3. Using Resource Information Tool to check the usage of Function blocks in ICSS SYSTEM.
OBJECTIVE:
The purpose of test is to verify the loading of CPU
REFERENCE: None.
PROCEDURE:
A. SYSTEM LOADING:
1. Call the System Status Display window.
2. Select ICSS SYSTEM to monitor the idle time.
B. RESOURCES INFORMATION CHECKS.
1. Open the System View in an Operation Station.
2. Select ICSS SYSTEM Tab & Select "Cycle Time" to check the custom software loaded in an each
ICSS SYSTEM with respect to the project.
CRITERIA:
1. To ensure that the CPU loading is within acceptable limit.

2. To ensure that the usage of Function Blocks / ICSS SYSTEM resources are not extended to
maximum limit & to verify the availability of spare function blocks. (Refer to Appendix-1, Page-4)
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.7. Printer Functional check

OUTLINE:
The process alarms, system alarms, screen-print and log reports are printed in the printer assigned for
HMI purpose.
OBJECTIVE:
To ensure that the alarm messages and log reports are printed as required.
REFERENCE: None.
PROCEDURE:
1. Ensure that the printer is 'On-line'.
2. Simulate some system alarms or process alarms and check if they are being printed page-wise.
3. Change 'Scheduled time' for a log report to initialize printing and check if report is being printed.
4. Screen-print from any of the HMI.
CRITERIA:
1. System / Process alarms shall be printed on the printer.
2. Log reports shall be printed as per definition.
3. Color Printer should print screen prints from the HMI / ENG on demand.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.8. Operator Station Application Check.

4.2.8.1. Graphic Window Check
OUTLINE:
The graphics are used for operation of the plant by monitoring & controlling various instruments.
OBJECTIVE:
The purpose of this check is to confirm that the graphic windows are generated and are functioning
according to the specifications.
REFERENCE:
Following approved drawings / documents. Graphics Display Sketches provided by
PROCEDURE:
1. Call up the Graphic Window.
2. Compare the display with the sketch / specification.
3. Check the colors of various lines / equipment.
4. Check the dynamic data by changing the process value.
5. Check the graphic modifiers by simulating conditions as applicable.
6. Repeat the above for all graphic Windows.
CRITERIA:
1. Graphic symbols and process lines are correctly displayed as per specifications.
2. Colors are displayed as per reference documents.
3. Dynamic data are displayed correctly.
4. Graphic Modifiers are functioning correctly.
5. Cursor targets call the correct window and/or faceplate.
COMMENTS
Date


ICSS FAT PROCEDURE
4.2.8.2. Faceplate Window Check OUTLINE:
Faceplates can be displayed on a window. Process variable, Set point, Output, Loop status and Alarm
status are shown on each faceplate.
OBJECTIVE:
The purpose of this test is to verify the proper format of display and functioning of the Control Group
windows.
REFERENCE:
None
PROCEDURE:
1. Call up the Faceplate window.
2. Data modification by increment/decrement keys.
3. Direct entry of data and loop status using direct data input keys.
4. Display of corresponding tuning window by clicking on the individual tags
CRITERIA:
The faceplate window is displayed correctly.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.8.3. Tuning Window Check.
OUTLINE:
Tuning Window is used to adjust the control parameters of feedback and sequence control instruments.
OBJECTIVE:
The purpose of this test is to verify the proper display format and functioning of the Tuning window.
REFERENCE: None
PROCEDURE:
1. Perform data changes.
2. Manipulate the tuning trend.
CRITERIA:
The Tuning window is displayed correctly & operations can be done as applicable.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.8.4. HMI Messages Report
OUTLINE:
The HMI historical Messages function records all alarms, operator entries (logs), process parameter
changes, etc. as they occur during the course of the operation.
OBJECTIVE:
The purpose of this test is to verify the correct operation of the HMI historical Messaging function.
REFERENCE: None
PROCEDURE:
1. Call up the HMI historical Message Window.
2. Change Instrument mode and data entry or simulate some alarms
3. Call up the appropriate HMI historical Message display or select "ALL".
CRITERIA:
HMI historical Message should recall events or operator changes process parameters data, events with
date and time in its order.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.9. ICSS System marshalling cabinets

4.2.9.1. Appearance & Construction
OUTLINE:
All components and accessories supplied by IDEH has part of ICSS SYSTEM are certified free from
scratches and any deformities, which might impair the product quality and appearance.
OBJECTIVE:
The purpose of this test is to ensure that ICSS SYSTEM Marshalling cabinets / Network cabinet /
Auxiliary cabinet are free from scratches and deformities.
REFERENCE:

3
1. IA & GA Drawings of cabinets (IOOC-IDHC-BPD-INS-DWG-020-02)
PROCEDURE:
1. Visually check that all components are free from scratches and any kind of deformation.
2. Visually check that all the components are mounted as indicated in the reference drawings.
CRITERIA:
1. There should not be any external defects such as deformities, scratches that might impair the
product quality or appearance.
2. Mounting of components is as per reference drawings.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.9.2. Wiring Check
OUTLINE:
The signal wiring and power wiring of ICSS SYSTEM Field Interfacing Cabinets are done as per the
specifications and as per the wiring diagrams.
OBJECTIVE:
The purpose of this test is to ensure that all internal wiring for signals, internal power distribution and
terminal assignments are done as per requirement.
REFERENCE:

2. Wiring Diagrams (IOOC-IDHC-BPD-INS-DWG-020-02) 3
PROCEDURE:
1. Visually check that all the terminal numbering & wire markers are as per the reference drawings.
2. Full check wiring continuity for correctness.
3. Check wire markers for correctness.
4. Check the functionality of all fans in ICSS SYSTEM Field Interfacing Cabinets to verify proper
ventilation.
CRITERIA:
All the signal & power wiring terminal numbers & wire markers are as per reference drawings.
COMMENTS:
Date


ICSS FAT PROCEDURE
4.2.10. Earth Continuity Check

3
OUTLINE:
The Earth Continuity Check of ICSS SYSTEM Field Interfacing Cabinets are done as per the
specifications and as per the wiring diagrams.
OBJECTIVE:
This test is performed by measuring the resistance between the third pin (ground) and earth bar or metal
body of the Panel under test.
REFERENCE:

2. Wiring Diagrams (IOOC-IDHC-BPD-INS-DWG-020-02)
PROCEDURE:
1. Visually check that all the earth terminal connection are as per the reference drawings.
2. Full check that the grounding resistance must be 100 ohm or less.
3. Set multimeter on ohms scale for resistance readings
4.. First put black lead from multimeter to the retaining screws of the power fused socket connection
and then the red lead from the multimeter to the Panel casing or earth bar.
CRITERIA:
The resistance reading must be no more than 100 ohm and whenever the resistance reading proves
to be more than 100 ohm, there is a fault present and must be traced and rectified before
proceeding any further. Check all the earth wires for continuity and check all connections are secure.
COMMENTS:
Date


ICSS FAT PROCEDURE
5. Auxiliary Console Inspection:

OUTLINE:
All accessories supplied by IDEH as part of ICSS system are certified free from scratches and any
deformities, which might impair the product quality and appearance.
OBJECTIVE:
1. The purpose of this test is to ensure that Auxiliary Console is free from scratches, deformities
& also to ensure that internal wiring / terminal assignments are done as per requirement.
2. To check the functionality of all Pull/Push buttons, Indicating lamp & Selector switches are
as per the specification.
REFERENCE:
Following approved drawings / documents:

1. IA & GA Drawings for Consoles (IOOC-IDHC-BPD-INS-DWG-020-02) 3
PROCEDURE:
1. Visually check that Auxiliary console is free from scratches and any kind of deformation.
2. Visually check that layout / service description of Pull/Pushbuttons, Indicating Lamp and
Selector- switches are as indicated in the reference drawings.
3. Activate each PB / SS and verify the required operation at the terminal blocks.
4. Apply respective voltage to Indicating lamps to check the functionality.
CRITERIA:
1. There should not be any external defects, deformities or scratches that might impair the
product quality or appearance.
2. Mounting / Internal wiring of Pull/Pushbuttons, Indicating lamps & Selector-switches in
Auxiliary console are as per reference drawings. (Refer to Appendix-1, Page-12)
COMMENTS:


ICSS FAT PROCEDURE
Date

ICSS FAT PROCEDURE
OWS/EWS Component Check List
Station No. Name Specification Result Remarks
01.01 ICSS SYSTEM  Pass  Fail
02.01 IPC  Pass  Fail
02.02 Monitor  Pass  Fail
02.03 Printer  Pass  Fail
02.04 Speaker  Pass  Fail
02.05 Keyboard  Pass  Fail
02.06 Mouse  Pass  Fail


ICSS FAT PROCEDURE
FAT Completion Certification
CERTIFICATE OF ICSS SYSTEM FACTORY ACCEPTANCE TEST (ICSS SYSTEM FAT)
This is to certify that the ICSS System (as per the scope of Customer P.O. No. ---------- Dated -----
------) has been tested during the Factory Acceptance Test [ICSS SYSTEM FAT] at IDEH (IRAS
TARH) Shop, Tehran. It is found to function as per the project specifications and requirements
and is accepted as a deliverable material requirement.
PROJECT
P.O No.
CUSTOMER: END –
USER:
[COMMENTS]
1. Refer to "FAT PROCEDURE & REPORT" record and its appendices.

2. Refer to attached "ICSS SYSTEM FAT Punch List Summary".
RESULT PASS / FAIL
SIGNED BY:

ICSS FAT PROCEDURE
6. Tank Gauging System

3
6.1 Hardware Inspection
6.1.1 Overall System Configuration OUTLINE:
All hardware manufactured for TGS system is subject to client visual inspection to confirm that all
components and accessories are in accordance with specifications.
OBJECTIVE:
The purpose of this test is to verify that the following are in accordance with the reference drawings /
documents.
1. Model No. of each component.
2. Station No. of each component.
3. Quantity of each component.
REFERENCE:

4. System Architecture (IOOC-IDHC-BPD-INS-BDM-014-05)
PROCEDURE:
Visually inspect each component based on the above objectives & verify that it is in order.
CRITERIA:
Each component shall confirm to the reference documents.

COMMENTS:

ICSS FAT PROCEDURE
Date

ICSS FAT PROCEDURE
6.1.2 Appearance & construction OUTLINE: 3
All components and accessories of TGS system are certified free from scratches and any deformities,
which might impair the product quality and appearance:
OBJECTIVE:
The purpose of this test is to ensure that all components and accessories are free from scratches and
deformities.
REFERENCE:
PROCEDURE:
Visually check that all components are free from scratches and any kind of deformation.
CRITERIA:
There should not be any external defects such as deformities, scratches that might impair the product
quality or appearance.
COMMENTS:
Date

ICSS FAT PROCEDURE
6.1.3 Wiring Check

3
OUTLINE:
The network wiring and power wiring of TGS System are done as per the specifications and as per the
wiring diagrams.
OBJECTIVE:
The purpose of this test is to ensure that all network wiring , power distribution and terminal
assignments are done as per requirement.
REFERENCE:

1. CIU888 Installation Guide (Manufacturer Document attached to component)
2. TGS Panel Wiring Diagrams (IOOC-IDHC-BPD-INS-DWG-041-00)
PROCEDURE:
1. Visually check that all the terminal numbering & wire markers are as per the reference drawings.
2. Full check wiring continuity for correctness.
3. Check wire markers for correctness.
4. Check the functionality of TGS Cabinet fan to verify proper ventilation.
CRITERIA:
All the signal & power wiring terminal numbers & wire markers are as per reference drawings.
COMMENTS:
Date

ICSS FAT PROCEDURE
6.2 Standard System Function Test

3
6.2.1 System Startup
OUTLINE:
Each component of the system normally goes to its operating environment automatically on
power up, provided that all operation / application software are stored in their respective media.
OBJECTIVE:
The purpose of this test is to ensure that all components automatically boot up when going from
'Of environment to 'Operating' environment.
REFERENCE: None
PROCEDURE:
1. Power off components individually or the system as a whole.
2. Power on each component individually.
CRITERIA:
Each component boots up automatically to its operating environment.
COMMENTS:
Date

ICSS FAT PROCEDURE
3
6.3 Communication with ICSS
The interface protocol between TGS system and ICSS system is Modbus. This is performed by
Modbus redundant module RS485-RTU. It is therefore crucial that failure of one bus does not affect
any other part of the system.
OBJECTIVE:
The purpose of this test is to ensure that failure of one of the Modbus communication buses has no
effect on the normal data highway communications.
REFERENCE: None
PROCEDURE:
1. Disconnect one Modbus communication bus; observe the system alarms in HMI.
2. Connect the failed BUS; wait till it recovers. Perform Step-1 again with the second bus &
observe the system alarm in HMI.
3. Connect the failed BUS & wait till it recovers; observe the system alarms in HMI.
CRITERIA:
The human Machine interface station (HMI) can still change and monitor data in the ICSS
SYSTEM without any disturbance, when one communication bus has failed.
COMMENTS:
Date

ICSS FAT PROCEDURE
7. Fire & Gas System

The FAT activities of Fire & Gas System shall be carried out in our workshop and include the witnessed following
tests:
a) Mechanical check 100%
b) Panel electrical check 100%
c) Power consumption of the panel 100%
d) Check of the software panel 100%
e) Check of the system diagnostics 100%
f) Detectors functional test 100%
g) Functional test of the manual call points, sirens and lamps 70%
h) Packing check 100%


ICSS FAT PROCEDURE
6.1. Attachment-2 (SCAME Standard FAT Procedure)

INDEX
1 SCOPE ................................................................................................................................... 2
2 FACTORY ACCEPTANCE TEST .......................................................................................... 2
3 TEST DOCUMENTs .............................................................................................................. 3
4 TESTING INSTRUMENTATION ............................................................................................ 4
5 REFERENCE CODES & STANDARDS ................................................................................. 5
6 TERMINOLOGY ..................................................................................................................... 6
7 VISUAL & DIMENSIONAL INSPECTION .............................................................................. 7
8 INSULATION & SAFETY TESTING ..................................................................................... 10
9 VERIFICATION OF ELECTRIC SUPPLIES ......................................................................... 11
10 SYSTEM DIAGNOSTICS ..................................................................................................... 13
11 VERIFICATION OF OPERATING LOGICS ......................................................................... 15
12 VERIFICATON OF FIRE EXTINGUISHING FUNCTIONS (CPR/CPD) ............................... 16
13 HOST COMPUTER .............................................................................................................. 17
14 SERIAL INTERFACE - MODBUS ........................................................................................ 17
15 NETWORK ........................................................................................................................... 17
16 TEST RECORDING ............................................................................................................. 17
1 SCOPE
This document covers the execution mode definition of the tests to which the panels and systems
conforming to Construction Poducts Regulation EU 305/2011(CPR), wich replace the Construction Products
Directive 89/106/CEE(CPD), must be subjected to make sure that code requirements are met and products
comply with project functional requirements.
2 FACTORY ACCEPTANCE TEST

This procedure can also be utilised for panel testing in the presence of the Customer. In this case :
- The template of the first sheet shall be filled in integrally
- At the end of the testing, a copy shall be given to the Customer requesting it
- It shall be accompanied by form D10.1 duly filled in
- All names of the persons who are witnessing the test, it shall be indicated the following list :
DATE NAME & SURNAME COMPANY, BODY or FUNCTION SIGNATURE
Page 1 of 16
3 TEST DOCUMENTS
Before starting the tests, the project documentation must be verfied, which may also include Customer
specifications and drawings. All documents subject to approval must have been approved.
WARNING
This procedure must be followed together with module D10.1, where the tests and inspections described in
this document shall be recorded. Each check point of module D10.1 shall be ticked (positive, or negative, or
not applicable).
IN ADDITION TO THOSE REQUIRED BY CUSTOMER FOR THE PROJECT, THE FOLLOWING DOCUMENTS SHALL ALWAYS BE
PROVIDED :
Reference Title or Description Format Available for Testing
ST-048-EN R4.X Installation & Operation Manual Hard copy or electonic file
ST-071-EN RX Safety Manual Hard copy or electonic file
THE FOLLOWING DOCUMENTS ARE FORESEEN :
ONLY FOR PROGRAMMABLE PANELS (S81, S81HS, etc.) THE FOLLOWING DOCUMENTS ARE FORESEEN :
*.xml file Panel configuration software Electronic and network file
Page 2 of 16
4 TESTING INSTRUMENTATION
The testing instruments must be provided with a valid calibration card, as required by the Quality System
procedures.
If this procedure is used for FAT, it is necessary to draw up a list of the instruments to be used for testing.
SUMMARY TABLE OF INSTRUMENTS TO BE USED FOR TESTING
INSTRUMENT SERIAL NUMBER CALIBRATION VALIDITY INSTUMENT CARD
Page 3 of 16
5 REFERENCE CODES & STANDARDS
EN 12094-1 Fixed fire fighting systems – Components of fire extinguishing gas systems –
Part I – Requirements and testing methods of automatic electric devices for fire
extinguishing control and delay
EN 54-1 Fire detection and fire alarm systems - Introduction
EN 54-2 Fire detection and fire alarm systems - Control and indicating equipment
EN 54-4 Fire detection and fire alarm systems - Power supply equipment
EN 60204-1 Safety of machinery - Electrical equipment of machines - General requirements
EN-60950-1:2001 Information technology equipment – Safety - Part 1 : General requirements
EN 50402 Electrical apparatus for the detection and measurement of combustible or toxic
gases or vapours or oxygen. Requirements on the functional safety of fixed gas
detection systems
IEC 61508 Functional safety of electrical/electronic/programmable electronic safety-related
systems
Process plant safety instrument system
CEI 79-2 Impianti antieffrazione, antintrusione, antifurto e antiaggressione. Norme
particolari per le apparecchiature
(Break-in, intruder, burglar and aggressor alarm systems. Special regulations on
equipment)
particolari per gli impianti antieffrazione e antintrusione
breaking-in and intruder alarm systems)
CEI 17/3 Apparecchiature assiemate di protezione e di manovra per bassa tensione
(quadri BT)
Assembled equipment for low voltage protection and handling (LV panels)
UNI 9795 Sistemi fissi automatici di rivelazione, di segnalazione manuale e di allarme
d’incendio - Sistemi dotati di rivelatori puntiformi di fumo e calore, rivelatori ottici
lineari di fumo e punti di segnalazione manuali
(Automatic & manual fire detection and fire alarm systems - Systems including
spot smoke and heat detectors, light beam smoke detectors and manual call
points)
Directive 89/106/EEC Construction products
Directive 89/336/EEC Electromagnetic compatibility
Directive 93/68/EEC CE marking
Directive 94/9/EEC Equipment and protective systems intended for use in potentially explosive
atmospheres.
Page 4 of 16
6 TERMINOLOGY
In this document some terms and acronyms are utilised, which we hereby describe to avoid any possible
ambiguity.
Panel Electronic and electromechanic equipment composed of a

cabled set of electronic (cards and power supply units) and
electro-mechnical (wiring and findings) sub-systems
contained in a cabinet.
Panel; Fire alarm control panel Cabled panel intended to manage the logic signalling and
control of an active fire protection system
Construction technical documentation It is part of the technical construction file and consists of a
collection of the mounting and wiring instructions that are
necessary to manufacture a piece of equipment conforming to
the one whose performance requirements have been
assessed by a third party laboratory.
In the case of the S81 and C20 panels, the construction
technical documentation corresponds to the installation and
maintenance manual.
DTC Construction technical documentation.
CCS Fire alarm control panel.
DEC Automatic electric control and delay device.
In the case of fire extinguishing control panels, it refers to the
electronic cards that manage the automatic fire extinguishing.
SRAI or FDAS Fire detection and alarm system.
Cards Electronic equipment performing a finite function and fitted to
the panel to obtain the required performances.
Subsystems Electronic equipment capable of performing a finite function.
For instance, cards and power supply units are subsystems.
Page 5 of 16
7 VISUAL & DIMENSIONAL INSPECTION
The objective of this activity is to make sure that panel hardware composition and mounting :
a) conform to the indications of the construction technical documentation (DTC)
b) meet the functional characteristic and the configuration required by the Customer.
Warning : For the products subject to CPD, conformity with a) implies mandatory abidance of all the
prescriptions and limitations indicated in the approved construction technical documentation (installation and
maintenance manual), on pain of invalidation of the possibility to issue a declaration of conformity and,
consequently, to apply the CE mark.
These products shall not be commercialised in the territory of the European Community.
A panel may, however, be composed of more interconnected parts contained in separate cabinets, only one
of which could be the panel complying with the CPD, while the others would be auxiliary and interconnecting
equipment.
In this case, the connection between the CPD-compliant panel and the other panels shall be of the same
type as that for the connection of the CPD panel to the system equipment and the part constituting the CPD
panel shall be clearly distinguishable and marked separately.
7.1 VISUAL & DIMENSIONAL INSPECTION APPLICABLE TO ALL PANELS

Perform checking as follows and record the results in the test report.
7.1 CHECK VERIFICATIONS TO BE EXECUTED NOTES
They must correspond to the ones indicated on

7.1.1. Dimensions Make sure of panel dimensions
the drawings.
Check for mechanical protection IP XX. See CEI 17- Does it conform to the purchase order? Does it
7.1.2 Protection
13/1 para 7.2 conform to the environmental conditions?
Check for conformity to EMC. Is the cabinet of a

7.1.3 Shielding Are the mobile parts electrically bonded?
metal type?
Openings Apart from the window, have the openings onto

7.1.4 Check for conformity to EMC the electronic components been provided with
(EMC) grids, or indirectly shielded?
Check for colour and thickness of metal structure

7.1.5 Painting Use applicable specifications.
painting
Check if panel and component identification tags

7.1.6 Identification See CEI 17-13/1 para 5.2
meet the requirements
Check for applicability of type calculation, or

7.1.7 Overtemperature produce a new calculation to determine internal Not needed on CPD panel.
overtemperature
Do quantity and type correspond to purchase

7.1.8 Components Quantitative check (complete identification data)
order indication?
7.1.9 Components Qualitative check (complete identification data) Have they all been checked?
Page 6 of 16
7.2 ADDITIONAL VISUAL & DIMENSIONAL INSPECTION FOR CPR/CPD PANELS
Effect inspection referring to the construction technical documentation (DTC), or to the installation and
maintenance manual.
The check results shall be recorded in the test report; in case of any note, it shall be mentioned in the own
specific points.
7.2.1 Cabinet Check cabinet and dimensions. Must correspond to DTC indications.
7.2.2 IP protection Check closing and cable way points. Must correspond to DTC indications.
7.2.3 Accessibility Check accessibility to control and signalling Must correspond to DTC indications.
7.2.4 Shielding Check bonding of mobile parts. Must correspond to DTC indications.
Check for screens on openings (apart from

Openings
7.2.5 window). Must correspond to DTC indications.
(EMC)
Check for conformity to EMC.
Electric separation & Must meet separation and differentiation parameters

7.2.6 Check panel internal wiring.
wiring indicated by DTC.
Identification & CE
7.2.7 The panel must have the CE marking. See “MARKING”.
marking
Check the cards and electronic equipment Type and quantity must correspond to DTC
7.2.8 Composition
installed in the panel. indications.
7.3 ADDITIONAL VISUAL & DIMENSIONAL INSPECTION ATEX PANELS

All checks shall be performed according to Installation & Operation Manual doc. No. ST-048-EN-R4.X.
specific points.
They have to be mounted at 7,5mm from the bottom

7.3.1 Ex i Safety Barriers Check the positioning and mounting details and secured to DIN rail by means of No.2 ground
terminal blocks and No.2 standard terminal blocks.
All Ex i terminals and cable routing must be blue Ral

7.3.2 Ex i Lines Check terminal blocks and cable routing
5015 coloured and clearly recognizable
A segregationmust be provided between Ex i wires

7.3.3 Ex i Wiring Check the segregation between wires and not Ex i wires. The distance between two lines
shall be at least of 8mm
A segregation must be provided between Ex i circuits

Check the distance between Ex i circuits and
7.3.4 Circuits Segregation and not Ex i circuits. The distance between two
others
circuits shall be at least of 50mm
7.3.5 Wires Check of wire’s diameter The wire’s diameter must be 1.5 mm2 as mkinimum
All Ex I devices and wirings must be verified by Ex I

7.3.6 Ex i Parameters Check the Ex i calculation data
calculation
Check the project data and instruments The certificates and related attachments must be part
7.3.7 Protection
certification of the instruments certification
Check the project data and enclosure The certificates and related attachments must be part
7.3.8 ADPE Enclosure
Page 7 of 16
7.4 MARKING
A fire alarm control panel conforming to CPR/CPD must be provided with a label, which is to be legible at
access level 1, showing the CE marking and including :
- Trademark of SCAME Sistemi as the manufacturer
- Panel model
- Serial number
- Date of production
- Environmental class (A or B)
- Identification number of certifying Body
- Last two digits of year of marking
- Number of CE conformity certificate.
The fire alarm control panel marking shall follow the requirements specified in the Assembly and test
procedure No. STO-088-R2.
Page 8 of 16
8 INSULATION & SAFETY TESTING
The system must not be electrically supplied, the latest version of the wiring diagrams must be available and
all the equipment on which the electric tests cannot be performed must be disconnected.
The panel must be entirely disconnected from the supply mains and from the batteries.
All mains filters and active equipment inside the panel must also be disconnected.
8.1 VERIFICATION OF INSTRUMENT EARTH CONTINUITY

Measurement of continuity among the various instrument earth points inside the panel.
Measure the continuity among the various

8.1.1 Instrument earth Resistance must be lower than 0,1 Ω
instrument earth points in the panel.
8.2 VERIFICATION OF SAFETY EARTH CONTINUITY

Measurement of continuity between safety earth bar and panel metal parts.
Measure the continuity between the safety earth

8.2.1 Safety earth bar and all the metal parts of the panel Resistance must be lower than 0,1 Ω
(10A at 12V for 2sec)
8.3 INSULATION TESTING OF POWER SUPPLY UNIT

This test must be carried out, at manufacturer’s laboratory, before cards installation.
Make sure you have disconnected the supply to

Follow the safety instructions indicated on the testing
8.3.1 Preliminary the cards and shortcircuited the 24 Vdc outputs
instruments.
of the unit.
Apply 1500 Vdc, for one minute, between

8.3.2 Input and earth There must not be any insulation loss.
supply input and earth.
Page 9 of 16
8.4 INSULATION TESTING OF WIRING
Performance, after extraction of cards from the panel, of a 500 Vdc insulation test between safety earth bar
and instrument earth bar, AC/DC distribution bars, field terminal boards.
Effect a verification on a resistor of known Follow the safety instructions indicated on the testing
8.4.1 Peliminary
value. instruments.
Perform the 500 Vdc insulation test between the

AC/DC distribution
8.4.2 instrument earth bars and the safety earth bar Measured resistamce must exceed 10 MΩ
bars and earth
and the AC/DC distribution bars.

8.4.3 Field terminal boards instrument earth bars and the safety earth bar Measured resistamce must exceed 10 MΩ
and the field terminal boards.
9 VERIFICATION OF ELECTRIC SUPPLIES

After rewiring, reconnecting the equipment and inserting the cards, supply the panel from the mains and
operate, one by one, the switches protecting the power supply unit and the battery charger.
9.1 SUPPLY VOLTAGE CHECK

Make sure that the electric supply on the distribution terminals is correct.
9.1 CHECK VERIFICATIONS TO BE CARRIED OUT NOTES
Measure the voltage of the mains input to the

9.1.1 Mains Must be 230 Vac (  10% ) or 110 Vac
panel.
Feeder
9.1.2 Measure the Vdc output from the main feeder. Must be 25 Vdc (  5 % )
Vdc
Battery charger Measure the Vdc output from the battery

9.1.3 Must be 27.2 Vdc ( 10% )
Vdc charger and disconnect the batteries.
9.2 SECONDARY SUPPLY CHECK

Connect a pair of test batteries having a similar capacity to that of the batteries that will be used in the
system; the batteries must be charged and efficient.
Voltage may vary between 18 and 28 Vdc, depending

9.2.1 Batteries Measure voltage on batteries.
on battery charge status.
Cut mains supply off and make sure that the The panel must go on operating, without any
9.2.2 Switchover
event is signalled. interruption.
9.2.3 Reset Restore mains supply. Everything must return to the original condition.
Page 10 of 16
9.3 ELECTRIC SUPPLY REDUNDANCY CHECK
This check is only applicable to systems having a redundant supply.
The primary 230 Vac switch must be open prior to testing.
Cut the mains off, by means of the

Make sure that the system is supplied from the
9.3.1 Changeover A disconnecting switch of one of the primary
secondary 230Vac mains.
feeders.
Reconnect the mains to the previous primary

9.3.2 Changeover B feeder and disconnect the next ones (one by
one).
9.3.3 Reset Reconnect the mains. Everything must return to the original condition.
Page 11 of 16
10 SYSTEM DIAGNOSTICS
Checking of functionality of system and I/O cards.The panel must be energized and cards must be installed
as per drawing (if any) and addressed correctly.
The terminal boards must be terminated with suitable end-of-line resistors, or connected to suitable I/O
simulation devices.
In any case, it is necessary to verify the functional compatibility of the field devices provided in the system,
e.g by connecting the correct field device type and model (detector, push button, alarm device) to panel. It is
preferable to choose a specimen between the devices included in the scope of supply, then connect it to
panel.
In case of the system is including several panels, the above operation can be performed for No.1 panel only,
as long as the panel’s cards have the same production batch number of the other panels.
10.1 UPLOAD & DOWNLOAD TESTING

This test must be carried out only to panels programmable through the PROS81 software.
Physical connection on serial (RS32) or network (Rj45) port must have been arranged prior to testing.
The latest version of the PROS81 program must be available on the configuration PC.
10.1 CHECK VERIFICATONS TO BE EXECUTED NOTES
Connect the configuration PC to the panel, serially or

In case of doubts with network connection,
via network, and install the configuration program on
10.1.1 External link check the address attributed to the panel by
the PC.
means of PING.
Make sure that connection has been effected properly.
Make sure, via PROS81 program, that the CPU Use the USB key, if any, on the configuration
10.1.2 Protection
configuration protection has been removed. PC.
Check, via PROS81 program, for the free space As a minimum, 40% free space must be
10.1.3 RAM space
available on the RAM of the CPU. available.
Check, via PROS81 program, for the power Consumption must not exceed 200 mA per
10.1.4 Consumption
consumption of the addressable loops, if any. loop.
Check , via panel diagnostic menu, supply voltage and (24 Vdc +/- 5% ; 3.3 Vdc +/- 0,1% ;
10.1.5 Electric supply
earth leakage. leak = 0% )
Field bus Check, via panel diagnostic menu, for correct Maximum number of trials must not exceed
10.1.6
communication communication of devices on field bus, if any. 60.
HOT SWAP TEST ( to be carried out only on S81-HS )
Extract one CPU from the rack for a few minutes and,
after the relevant signalling, reinsert it. The anomalous condition will be indicated
10.1.7 CPU hot swap
Make sure that the system goes on operating properly, correctly.
without generating any false alarms-blocks.
Extract some I/O cards from the rack.

The anomalous condition will be indicated
10.1.8 Card hot swap Make sure that the system goes on operating properly,
correctly.
without generating any false (alarms-blocks.
Page 12 of 16
10.2 TROUBLE SIGNALLING
Verification of correct trouble signalling on input and output monitoring cards :
For each condition we must have a

10.2.1 Digital inputs Shortcircuit and disconnect each digital input line.
corresponding trouble indication.
Open the analogue input line and simulate an over- For each condition we must have a
10.2.2 Analogue inputs
range condition. corresponding trouble indication.

10.2.3 Digital outputs Shortcircuit and disconnect each digital output line.
Remove, at random, one or more addressable For each condition we must have a
10.2.4 Addressable devices
device(s). corresponding trouble indication.

10.2.5 Addressable loops Temporarily interrupt each addressable loop.
Make sure that the system goes on operating

Temporarily interrupt the communication bus between
10.2.6 Rack Bus correctly, without generating any erroneous
the cards and the CPUs.
indications.
Temporarily recreate the fault condition of one or For each condition we must have a
10.2.7 Card fault
more card(s). corresponding fault indication.
Simulate a tampering condition on the intruder alarm For each condition we must have a
10.2.8 Intruder alarm bus
bus (Security only). corresponding trouble indication.
Page 13 of 16
11 VERIFICATION OF OPERATING LOGICS
Field devices (or simulators) will be connected to the system.
For operating logic verification, refer to project documents, such as cause/effect matrix or logic diagrams.
11. CHECK CHECKS TO CARRY OUT NOTES
Make sure that the 4-20mA signal is acquired by

After ascertaining that the device (or simulator) has the dedicated analogue card and elaborated by
ANALOGUE
11.1 been correctly connected to the system, verify its the panel.
INPUTS
functionality. The panel display will show the name and status
of the input different from “normal”.
Make sure that status variations are acquired by

11.2 DIGITAL INPUTS been correctly connected to the system, verify its the panel.

After ascertaining that the devices (or simulators) the dedicated BUS card and elaborated by the
ADDRESSABLE
11.3 have been correctly connected to the system, make panel.
INPUTS
sure of their functionality. The panel display will show the name and status
INTRUDER/TECN After ascertaining that the device (or simulator) has Make sure that status variations are acquired by
11.4 OLOGIC BUS been correctly connected to the system, verify its the dedicated BUS card and elaborated by the
INPUTS functionality. panel.
After ascertaining that the devices (or simulators)

SYSTEM have been correctly connected to the system,
11.5 Make sure of correct output activation.
OUTPUTS activate the input variables relevant to a determined
logic.
Make sure that the device is activated, if connected,

11.6 24 V OUTPUTS For digital or addressable 24V outputs.
or measure 24Vdc on the output terminals.

11.7 SPDT OUTPUTS or ascertain, via multimeter, contact changeover on For digital or addressable SPDT outputs.
output terminals.
Page 14 of 16
12 VERIFICATON OF FIRE EXTINGUISHING FUNCTIONS (CPR/CPD)
This paragraph concerns the specific checks that must be carried out to verify panel’s compliance, with
respect to each of its parts relating to automatic control of fire extinguishment by means of a gas and CO2
(DEC), with the requirements of the EN 12094-1 standard.
Since the panel may include more than one DEC, testing shall involve each of them, taking into account the
functions (mandatory and optional) that have been foreseen for the system.
To simulate field devices, resistive terminations and lamps, or resistive loads, shall be connected to the
system.
12. CHECK VERIFICATIONS TO BE EXECUTED NOTES
Automatic Acting on the cards that represent the zone Unless it is otherwise specified, the extinguishing
12.1 activation SRAI, simulate a condition capable to start the process will be started further to a double consent (2
SRAI extinguishing discharge lines in alarm in a zone).
Make sure that all alarm signalling relevant to LED-ACTIVE on DEC must be on
12.2 Acoustic signalling
the zone is active Pre-discharge timing is started.
Make sure that, at the end of timing, the outputs

to the control solenoids are activated and
LED-RELEASED on DEC must be on.
remain active for the time foreseen for the type
12.3 Delay time Intermittent/fixed signalling changes.
of application
Make sure that the delay corresponds to the set
value
After restoring panel standby condition, recreate

The same sequence as previously indicated shall be
12.4 Manual activation the sequence starting conditions again, by
repeated.
means of the extinguishing control pushbuttons
The activation of the outputs to the solenoids will be

Apply the HOLD function, if foreseen.
delayed by the time in which the HOLD device is kept
12.5 Sequence stop 1 Start a testing sequence to activate the HOLD
pressed.
device during the pre-discharge time.
The relevant LED will be on.
Apply the ABORT function, if foreseen. The activation of the outputs to the solenoids will be
delayed and will restart from the point where it was
12.5 Sequence stop 2 Start a testing sequence to activate the ABORT stopped.
device during the pre-discharge time. The relevant LED will be on.
With panel in standby, create and then

terminate the conditions of short circuit and
opening on the line of :
- solenoids Correct and separate indications shall be given, for
12.5 Trouble signalling
- alarm signallers each event, on the CCS and the DEC.
- manual control pushbuttons
- sequence stop and/or abort
- pressure switches
With panel in standby, deactivate and reactivate

the lines of :
- solenoids
Correct and separate indications shall be given, for
12.6 Exclusions - alarm signallers
each event, on the CCS and the DEC.
- pressure switches
Page 15 of 16
13 HOST COMPUTER
Testing of serial or TCP-IP communication between panel and “IRIDE” graphic interface
This testing is to be carried out only on the programmable panels that support the Iride program.
The program (configuration and maps) utilised shall be the one that will b run in the specific system, or, in
alternative, a compatible testing program.
Make sure that all the status changes of the input-output variables configured in the system are shown on
the host computer and that from the latter it is possible to interact with the panel.
13. VERIFICATIONS TO BE EXECUTED THROUGH PC
13.1 Silence panel buzzer
13.2 Silence field sirens
13.3 Reset system
13.4 Request analogue value
13.5 Isolate device
13.6 De-isolate device
13.7 Isolate whole zone
13.8 De-isolate whole zone
13.9 Activate output
13.10 De-activate output
13.11 Include zone (security function)
13.12 Exclude zone (security function)
14 SERIAL INTERFACE - MODBUS

Serial communication testing with modbus simulator
14 CHECK VERIFICATIONS TO BE EXECUTED NOTES
For modbus variables verification, refer to job

modbus list. Connect the simulator in master Verification of status change of variables indicated in
14.1 MODBUS
configuration mode and set the communication modbus list.
parameters.
15 NETWORK
Verification of controls exchanged among panels
Check for correct activation logics on the panels

15.1 NETWORK Change inputs status on one panel
linked on the network.
16 TEST RECORDING
At the end of tests, the testing Body must issue the D10.1 test report(s), which must be signed by the
Insepctor(s) and the Customer’s Representative(s).
- The serial number of all the electronic cards and the equipment installed in the panel shall be
recorded in accordance with Quality System provisions.
- The configuration software release number must be also indicated in the D10.1 Test Report.
Page 16 of 16
INDEX
1 SCOPE ................................................................................................................................... 2
2 FACTORY ACCEPTANCE TEST .......................................................................................... 2
3 TEST DOCUMENTs .............................................................................................................. 3
4 TESTING INSTRUMENTATION ............................................................................................ 4
5 REFERENCE CODES & STANDARDS ................................................................................. 5
6 TERMINOLOGY ..................................................................................................................... 6
7 VISUAL & DIMENSIONAL INSPECTION .............................................................................. 7
8 INSULATION & SAFETY TESTING ..................................................................................... 10
9 VERIFICATION OF ELECTRIC SUPPLIES ......................................................................... 11
10 SYSTEM DIAGNOSTICS ..................................................................................................... 13
11 VERIFICATION OF OPERATING LOGICS ......................................................................... 15
12 VERIFICATON OF FIRE EXTINGUISHING FUNCTIONS (CPR/CPD) ............................... 16
13 HOST COMPUTER .............................................................................................................. 17
14 SERIAL INTERFACE - MODBUS ........................................................................................ 17
15 NETWORK ........................................................................................................................... 17
16 TEST RECORDING ............................................................................................................. 17
1 SCOPE
This document covers the execution mode definition of the tests to which the panels and systems
conforming to Construction Poducts Regulation EU 305/2011(CPR), wich replace the Construction Products
Directive 89/106/CEE(CPD), must be subjected to make sure that code requirements are met and products
comply with project functional requirements.
2 FACTORY ACCEPTANCE TEST

This procedure can also be utilised for panel testing in the presence of the Customer. In this case :
- The template of the first sheet shall be filled in integrally
- At the end of the testing, a copy shall be given to the Customer requesting it
- It shall be accompanied by form D10.1 duly filled in
- All names of the persons who are witnessing the test, it shall be indicated the following list :
DATE NAME & SURNAME COMPANY, BODY or FUNCTION SIGNATURE
Page 1 of 16
3 TEST DOCUMENTS
Before starting the tests, the project documentation must be verfied, which may also include Customer
specifications and drawings. All documents subject to approval must have been approved.
WARNING
This procedure must be followed together with module D10.1, where the tests and inspections described in
this document shall be recorded. Each check point of module D10.1 shall be ticked (positive, or negative, or
not applicable).
IN ADDITION TO THOSE REQUIRED BY CUSTOMER FOR THE PROJECT, THE FOLLOWING DOCUMENTS SHALL ALWAYS BE
PROVIDED :
ST-048-EN R4.X Installation & Operation Manual Hard copy or electonic file
ST-071-EN RX Safety Manual Hard copy or electonic file
THE FOLLOWING DOCUMENTS ARE FORESEEN :
ONLY FOR PROGRAMMABLE PANELS (S81, S81HS, etc.) THE FOLLOWING DOCUMENTS ARE FORESEEN :
*.xml file Panel configuration software Electronic and network file
Page 2 of 16
4 TESTING INSTRUMENTATION
The testing instruments must be provided with a valid calibration card, as required by the Quality System
procedures.
If this procedure is used for FAT, it is necessary to draw up a list of the instruments to be used for testing.
SUMMARY TABLE OF INSTRUMENTS TO BE USED FOR TESTING
INSTRUMENT SERIAL NUMBER CALIBRATION VALIDITY INSTUMENT CARD
Page 3 of 16
5 REFERENCE CODES & STANDARDS
EN 12094-1 Fixed fire fighting systems – Components of fire extinguishing gas systems –
Part I – Requirements and testing methods of automatic electric devices for fire
extinguishing control and delay
EN 54-1 Fire detection and fire alarm systems - Introduction
EN 54-2 Fire detection and fire alarm systems - Control and indicating equipment
EN 54-4 Fire detection and fire alarm systems - Power supply equipment
EN 60204-1 Safety of machinery - Electrical equipment of machines - General requirements
EN-60950-1:2001 Information technology equipment – Safety - Part 1 : General requirements
EN 50402 Electrical apparatus for the detection and measurement of combustible or toxic
gases or vapours or oxygen. Requirements on the functional safety of fixed gas
detection systems
IEC 61508 Functional safety of electrical/electronic/programmable electronic safety-related
systems
Process plant safety instrument system
particolari per le apparecchiature
equipment)
particolari per gli impianti antieffrazione e antintrusione
breaking-in and intruder alarm systems)
CEI 17/3 Apparecchiature assiemate di protezione e di manovra per bassa tensione
(quadri BT)
Assembled equipment for low voltage protection and handling (LV panels)
UNI 9795 Sistemi fissi automatici di rivelazione, di segnalazione manuale e di allarme
d’incendio - Sistemi dotati di rivelatori puntiformi di fumo e calore, rivelatori ottici
lineari di fumo e punti di segnalazione manuali
(Automatic & manual fire detection and fire alarm systems - Systems including
spot smoke and heat detectors, light beam smoke detectors and manual call
points)
Directive 89/106/EEC Construction products
Directive 89/336/EEC Electromagnetic compatibility
Directive 93/68/EEC CE marking
Directive 94/9/EEC Equipment and protective systems intended for use in potentially explosive
atmospheres.
Page 4 of 16
6 TERMINOLOGY
In this document some terms and acronyms are utilised, which we hereby describe to avoid any possible
ambiguity.
Panel Electronic and electromechanic equipment composed of a

cabled set of electronic (cards and power supply units) and
electro-mechnical (wiring and findings) sub-systems
contained in a cabinet.
Panel; Fire alarm control panel Cabled panel intended to manage the logic signalling and
control of an active fire protection system
Construction technical documentation It is part of the technical construction file and consists of a
collection of the mounting and wiring instructions that are
necessary to manufacture a piece of equipment conforming to
the one whose performance requirements have been
assessed by a third party laboratory.
In the case of the S81 and C20 panels, the construction
technical documentation corresponds to the installation and
maintenance manual.
DTC Construction technical documentation.
CCS Fire alarm control panel.
DEC Automatic electric control and delay device.
In the case of fire extinguishing control panels, it refers to the
electronic cards that manage the automatic fire extinguishing.
SRAI or FDAS Fire detection and alarm system.
Cards Electronic equipment performing a finite function and fitted to
the panel to obtain the required performances.
Subsystems Electronic equipment capable of performing a finite function.
For instance, cards and power supply units are subsystems.
Page 5 of 16
7 VISUAL & DIMENSIONAL INSPECTION
The objective of this activity is to make sure that panel hardware composition and mounting :
a) conform to the indications of the construction technical documentation (DTC)
b) meet the functional characteristic and the configuration required by the Customer.
Warning : For the products subject to CPD, conformity with a) implies mandatory abidance of all the
prescriptions and limitations indicated in the approved construction technical documentation (installation and
maintenance manual), on pain of invalidation of the possibility to issue a declaration of conformity and,
consequently, to apply the CE mark.
These products shall not be commercialised in the territory of the European Community.
A panel may, however, be composed of more interconnected parts contained in separate cabinets, only one
of which could be the panel complying with the CPD, while the others would be auxiliary and interconnecting
equipment.
In this case, the connection between the CPD-compliant panel and the other panels shall be of the same
type as that for the connection of the CPD panel to the system equipment and the part constituting the CPD
panel shall be clearly distinguishable and marked separately.
7.1 VISUAL & DIMENSIONAL INSPECTION APPLICABLE TO ALL PANELS

Perform checking as follows and record the results in the test report.
They must correspond to the ones indicated on

7.1.1. Dimensions Make sure of panel dimensions
the drawings.
Check for mechanical protection IP XX. See CEI 17- Does it conform to the purchase order? Does it
7.1.2 Protection
13/1 para 7.2 conform to the environmental conditions?
Check for conformity to EMC. Is the cabinet of a

7.1.3 Shielding Are the mobile parts electrically bonded?
metal type?
Openings Apart from the window, have the openings onto

7.1.4 Check for conformity to EMC the electronic components been provided with
(EMC) grids, or indirectly shielded?
Check for colour and thickness of metal structure

7.1.5 Painting Use applicable specifications.
painting
Check if panel and component identification tags

7.1.6 Identification See CEI 17-13/1 para 5.2
meet the requirements
Check for applicability of type calculation, or

7.1.7 Overtemperature produce a new calculation to determine internal Not needed on CPD panel.
overtemperature
Do quantity and type correspond to purchase

7.1.8 Components Quantitative check (complete identification data)
order indication?
7.1.9 Components Qualitative check (complete identification data) Have they all been checked?
Page 6 of 16
7.2 ADDITIONAL VISUAL & DIMENSIONAL INSPECTION FOR CPR/CPD PANELS
Effect inspection referring to the construction technical documentation (DTC), or to the installation and
maintenance manual.
specific points.
7.2.1 Cabinet Check cabinet and dimensions. Must correspond to DTC indications.
7.2.2 IP protection Check closing and cable way points. Must correspond to DTC indications.
7.2.3 Accessibility Check accessibility to control and signalling Must correspond to DTC indications.
7.2.4 Shielding Check bonding of mobile parts. Must correspond to DTC indications.
Check for screens on openings (apart from

Openings
7.2.5 window). Must correspond to DTC indications.
(EMC)
Check for conformity to EMC.
Electric separation & Must meet separation and differentiation parameters

7.2.6 Check panel internal wiring.
wiring indicated by DTC.
Identification & CE
7.2.7 The panel must have the CE marking. See “MARKING”.
marking
Check the cards and electronic equipment Type and quantity must correspond to DTC
7.2.8 Composition
installed in the panel. indications.
7.3 ADDITIONAL VISUAL & DIMENSIONAL INSPECTION ATEX PANELS

All checks shall be performed according to Installation & Operation Manual doc. No. ST-048-EN-R4.X.
specific points.
They have to be mounted at 7,5mm from the bottom

7.3.1 Ex i Safety Barriers Check the positioning and mounting details and secured to DIN rail by means of No.2 ground
terminal blocks and No.2 standard terminal blocks.
All Ex i terminals and cable routing must be blue Ral

7.3.2 Ex i Lines Check terminal blocks and cable routing
5015 coloured and clearly recognizable
A segregationmust be provided between Ex i wires

7.3.3 Ex i Wiring Check the segregation between wires and not Ex i wires. The distance between two lines
shall be at least of 8mm
A segregation must be provided between Ex i circuits

Check the distance between Ex i circuits and
7.3.4 Circuits Segregation and not Ex i circuits. The distance between two
others
circuits shall be at least of 50mm
7.3.5 Wires Check of wire’s diameter The wire’s diameter must be 1.5 mm2 as mkinimum
All Ex I devices and wirings must be verified by Ex I

7.3.6 Ex i Parameters Check the Ex i calculation data
calculation
Check the project data and instruments The certificates and related attachments must be part
7.3.7 Protection
Check the project data and enclosure The certificates and related attachments must be part
7.3.8 ADPE Enclosure
Page 7 of 16
7.4 MARKING
A fire alarm control panel conforming to CPR/CPD must be provided with a label, which is to be legible at
access level 1, showing the CE marking and including :
- Trademark of SCAME Sistemi as the manufacturer
- Panel model
- Serial number
- Date of production
- Environmental class (A or B)
- Identification number of certifying Body
- Last two digits of year of marking
- Number of CE conformity certificate.
The fire alarm control panel marking shall follow the requirements specified in the Assembly and test
procedure No. STO-088-R2.
Page 8 of 16
8 INSULATION & SAFETY TESTING
The system must not be electrically supplied, the latest version of the wiring diagrams must be available and
all the equipment on which the electric tests cannot be performed must be disconnected.
The panel must be entirely disconnected from the supply mains and from the batteries.
All mains filters and active equipment inside the panel must also be disconnected.
8.1 VERIFICATION OF INSTRUMENT EARTH CONTINUITY

Measurement of continuity among the various instrument earth points inside the panel.
Measure the continuity among the various

8.1.1 Instrument earth Resistance must be lower than 0,1 Ω
instrument earth points in the panel.
8.2 VERIFICATION OF SAFETY EARTH CONTINUITY

Measurement of continuity between safety earth bar and panel metal parts.
Measure the continuity between the safety earth

8.2.1 Safety earth bar and all the metal parts of the panel Resistance must be lower than 0,1 Ω
(10A at 12V for 2sec)
8.3 INSULATION TESTING OF POWER SUPPLY UNIT

This test must be carried out, at manufacturer’s laboratory, before cards installation.
Make sure you have disconnected the supply to

Follow the safety instructions indicated on the testing
8.3.1 Preliminary the cards and shortcircuited the 24 Vdc outputs
instruments.
of the unit.
Apply 1500 Vdc, for one minute, between

8.3.2 Input and earth There must not be any insulation loss.
supply input and earth.
Page 9 of 16
8.4 INSULATION TESTING OF WIRING
Performance, after extraction of cards from the panel, of a 500 Vdc insulation test between safety earth bar
and instrument earth bar, AC/DC distribution bars, field terminal boards.
Effect a verification on a resistor of known Follow the safety instructions indicated on the testing
8.4.1 Peliminary
value. instruments.

AC/DC distribution
8.4.2 instrument earth bars and the safety earth bar Measured resistamce must exceed 10 MΩ
bars and earth
and the AC/DC distribution bars.

8.4.3 Field terminal boards instrument earth bars and the safety earth bar Measured resistamce must exceed 10 MΩ
and the field terminal boards.
9 VERIFICATION OF ELECTRIC SUPPLIES

After rewiring, reconnecting the equipment and inserting the cards, supply the panel from the mains and
operate, one by one, the switches protecting the power supply unit and the battery charger.
9.1 SUPPLY VOLTAGE CHECK

Make sure that the electric supply on the distribution terminals is correct.
9.1 CHECK VERIFICATIONS TO BE CARRIED OUT NOTES
Measure the voltage of the mains input to the

9.1.1 Mains Must be 230 Vac (  10% ) or 110 Vac
panel.
Feeder
9.1.2 Measure the Vdc output from the main feeder. Must be 25 Vdc (  5 % )
Vdc
Battery charger Measure the Vdc output from the battery

9.1.3 Must be 27.2 Vdc ( 10% )
Vdc charger and disconnect the batteries.
9.2 SECONDARY SUPPLY CHECK

Connect a pair of test batteries having a similar capacity to that of the batteries that will be used in the
system; the batteries must be charged and efficient.
Voltage may vary between 18 and 28 Vdc, depending

9.2.1 Batteries Measure voltage on batteries.
on battery charge status.
Cut mains supply off and make sure that the The panel must go on operating, without any
9.2.2 Switchover
event is signalled. interruption.
9.2.3 Reset Restore mains supply. Everything must return to the original condition.
Page 10 of 16
9.3 ELECTRIC SUPPLY REDUNDANCY CHECK
This check is only applicable to systems having a redundant supply.
The primary 230 Vac switch must be open prior to testing.
Cut the mains off, by means of the

9.3.1 Changeover A disconnecting switch of one of the primary
feeders.
Reconnect the mains to the previous primary

9.3.2 Changeover B feeder and disconnect the next ones (one by
one).
9.3.3 Reset Reconnect the mains. Everything must return to the original condition.
Page 11 of 16
10 SYSTEM DIAGNOSTICS
Checking of functionality of system and I/O cards.The panel must be energized and cards must be installed
as per drawing (if any) and addressed correctly.
The terminal boards must be terminated with suitable end-of-line resistors, or connected to suitable I/O
simulation devices.
In any case, it is necessary to verify the functional compatibility of the field devices provided in the system,
e.g by connecting the correct field device type and model (detector, push button, alarm device) to panel. It is
preferable to choose a specimen between the devices included in the scope of supply, then connect it to
panel.
In case of the system is including several panels, the above operation can be performed for No.1 panel only,
as long as the panel’s cards have the same production batch number of the other panels.
10.1 UPLOAD & DOWNLOAD TESTING

This test must be carried out only to panels programmable through the PROS81 software.
Physical connection on serial (RS32) or network (Rj45) port must have been arranged prior to testing.
The latest version of the PROS81 program must be available on the configuration PC.
10.1 CHECK VERIFICATONS TO BE EXECUTED NOTES
Connect the configuration PC to the panel, serially or

In case of doubts with network connection,
via network, and install the configuration program on
10.1.1 External link check the address attributed to the panel by
the PC.
means of PING.
Make sure that connection has been effected properly.
Make sure, via PROS81 program, that the CPU Use the USB key, if any, on the configuration
10.1.2 Protection
configuration protection has been removed. PC.
Check, via PROS81 program, for the free space As a minimum, 40% free space must be
10.1.3 RAM space
available on the RAM of the CPU. available.
Check, via PROS81 program, for the power Consumption must not exceed 200 mA per
10.1.4 Consumption
consumption of the addressable loops, if any. loop.
Check , via panel diagnostic menu, supply voltage and (24 Vdc +/- 5% ; 3.3 Vdc +/- 0,1% ;
10.1.5 Electric supply
earth leakage. leak = 0% )
Field bus Check, via panel diagnostic menu, for correct Maximum number of trials must not exceed
10.1.6
communication communication of devices on field bus, if any. 60.
HOT SWAP TEST ( to be carried out only on S81-HS )
Extract one CPU from the rack for a few minutes and,
after the relevant signalling, reinsert it. The anomalous condition will be indicated
10.1.7 CPU hot swap
Make sure that the system goes on operating properly, correctly.
without generating any false alarms-blocks.
Extract some I/O cards from the rack.

The anomalous condition will be indicated
10.1.8 Card hot swap Make sure that the system goes on operating properly,
correctly.
without generating any false (alarms-blocks.
Page 12 of 16
10.2 TROUBLE SIGNALLING
Verification of correct trouble signalling on input and output monitoring cards :

10.2.1 Digital inputs Shortcircuit and disconnect each digital input line.
Open the analogue input line and simulate an over- For each condition we must have a
10.2.2 Analogue inputs
range condition. corresponding trouble indication.

10.2.3 Digital outputs Shortcircuit and disconnect each digital output line.
Remove, at random, one or more addressable For each condition we must have a
10.2.4 Addressable devices
device(s). corresponding trouble indication.

10.2.5 Addressable loops Temporarily interrupt each addressable loop.
Make sure that the system goes on operating

Temporarily interrupt the communication bus between
10.2.6 Rack Bus correctly, without generating any erroneous
the cards and the CPUs.
indications.
Temporarily recreate the fault condition of one or For each condition we must have a
10.2.7 Card fault
more card(s). corresponding fault indication.
Simulate a tampering condition on the intruder alarm For each condition we must have a
10.2.8 Intruder alarm bus
bus (Security only). corresponding trouble indication.
Page 13 of 16
11 VERIFICATION OF OPERATING LOGICS
Field devices (or simulators) will be connected to the system.
For operating logic verification, refer to project documents, such as cause/effect matrix or logic diagrams.
11. CHECK CHECKS TO CARRY OUT NOTES
Make sure that the 4-20mA signal is acquired by

ANALOGUE
11.1 been correctly connected to the system, verify its the panel.
INPUTS

11.2 DIGITAL INPUTS been correctly connected to the system, verify its the panel.

After ascertaining that the devices (or simulators) the dedicated BUS card and elaborated by the
ADDRESSABLE
11.3 have been correctly connected to the system, make panel.
INPUTS
sure of their functionality. The panel display will show the name and status
INTRUDER/TECN After ascertaining that the device (or simulator) has Make sure that status variations are acquired by
11.4 OLOGIC BUS been correctly connected to the system, verify its the dedicated BUS card and elaborated by the
INPUTS functionality. panel.
After ascertaining that the devices (or simulators)

SYSTEM have been correctly connected to the system,
11.5 Make sure of correct output activation.
OUTPUTS activate the input variables relevant to a determined
logic.

11.6 24 V OUTPUTS For digital or addressable 24V outputs.
or measure 24Vdc on the output terminals.

11.7 SPDT OUTPUTS or ascertain, via multimeter, contact changeover on For digital or addressable SPDT outputs.
output terminals.
Page 14 of 16
12 VERIFICATON OF FIRE EXTINGUISHING FUNCTIONS (CPR/CPD)
This paragraph concerns the specific checks that must be carried out to verify panel’s compliance, with
respect to each of its parts relating to automatic control of fire extinguishment by means of a gas and CO2
(DEC), with the requirements of the EN 12094-1 standard.
Since the panel may include more than one DEC, testing shall involve each of them, taking into account the
functions (mandatory and optional) that have been foreseen for the system.
To simulate field devices, resistive terminations and lamps, or resistive loads, shall be connected to the
system.
12. CHECK VERIFICATIONS TO BE EXECUTED NOTES
Automatic Acting on the cards that represent the zone Unless it is otherwise specified, the extinguishing
12.1 activation SRAI, simulate a condition capable to start the process will be started further to a double consent (2
SRAI extinguishing discharge lines in alarm in a zone).
Make sure that all alarm signalling relevant to LED-ACTIVE on DEC must be on
12.2 Acoustic signalling
the zone is active Pre-discharge timing is started.
Make sure that, at the end of timing, the outputs

to the control solenoids are activated and
LED-RELEASED on DEC must be on.
remain active for the time foreseen for the type
12.3 Delay time Intermittent/fixed signalling changes.
of application
Make sure that the delay corresponds to the set
value
After restoring panel standby condition, recreate

The same sequence as previously indicated shall be
12.4 Manual activation the sequence starting conditions again, by
repeated.
means of the extinguishing control pushbuttons
The activation of the outputs to the solenoids will be

Apply the HOLD function, if foreseen.
delayed by the time in which the HOLD device is kept
12.5 Sequence stop 1 Start a testing sequence to activate the HOLD
pressed.
device during the pre-discharge time.
The relevant LED will be on.
Apply the ABORT function, if foreseen. The activation of the outputs to the solenoids will be
delayed and will restart from the point where it was
12.5 Sequence stop 2 Start a testing sequence to activate the ABORT stopped.
device during the pre-discharge time. The relevant LED will be on.
With panel in standby, create and then

terminate the conditions of short circuit and
opening on the line of :
- solenoids Correct and separate indications shall be given, for
12.5 Trouble signalling
- alarm signallers each event, on the CCS and the DEC.
- pressure switches
With panel in standby, deactivate and reactivate

the lines of :
- solenoids
Correct and separate indications shall be given, for
12.6 Exclusions - alarm signallers
each event, on the CCS and the DEC.
- pressure switches
Page 15 of 16
13 HOST COMPUTER
Testing of serial or TCP-IP communication between panel and “IRIDE” graphic interface
This testing is to be carried out only on the programmable panels that support the Iride program.
The program (configuration and maps) utilised shall be the one that will b run in the specific system, or, in
alternative, a compatible testing program.
Make sure that all the status changes of the input-output variables configured in the system are shown on
the host computer and that from the latter it is possible to interact with the panel.
13. VERIFICATIONS TO BE EXECUTED THROUGH PC
13.1 Silence panel buzzer
13.2 Silence field sirens
13.3 Reset system
13.4 Request analogue value
13.5 Isolate device
13.6 De-isolate device
13.7 Isolate whole zone
13.8 De-isolate whole zone
13.9 Activate output
13.10 De-activate output
13.11 Include zone (security function)
13.12 Exclude zone (security function)
14 SERIAL INTERFACE - MODBUS

Serial communication testing with modbus simulator
For modbus variables verification, refer to job

modbus list. Connect the simulator in master Verification of status change of variables indicated in
14.1 MODBUS
configuration mode and set the communication modbus list.
parameters.
15 NETWORK
Verification of controls exchanged among panels
Check for correct activation logics on the panels

15.1 NETWORK Change inputs status on one panel
linked on the network.
16 TEST RECORDING
At the end of tests, the testing Body must issue the D10.1 test report(s), which must be signed by the
Insepctor(s) and the Customer’s Representative(s).
- The serial number of all the electronic cards and the equipment installed in the panel shall be
recorded in accordance with Quality System provisions.
- The configuration software release number must be also indicated in the D10.1 Test Report.
Page 16 of 16

Integrated Control and Safety System (ICSS) Factory Acceptance Test Procedure

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