Scope of Supply

Ingeteam Power Technology, S.A., Industrial Systems Division is

responsible for the complete turnkey electrical project, with a 18
MVA installed power, comprising:

 Project management.
 Basic and detail engineering.
 Supply of:
Medium voltage switchgears 22 kV (basic engineering).
Power transformers (basic engineering). Bar and Wire Rod Mill
Power factor compensation equipments 22 kV.
Low voltage distribution centres.
Main motors - manufactured SIEMENS.
YNNA STEEL - CASABLANCA (Morocco)
Main DC drives - SIMOREG DC. Entry/Exit - Furnace's Kinematic
 AC auxiliary drives - MICROMASTER AC/AC.
AC Motor control centres.
Field sensors.
UPS and voltage distribution.
After-Sales Services
Control desks and local panels.
 24-hour / 365-day Hotline service.
Integrated control equipment SIMATIC S7-400.
Control and supervision equipment OPERATOR OCS.  Spare parts in 24 hours.

 Electrical installation supervision.  Technological improvements.

 Commissioning.
 Direct line with our technical staff.

 Remote communication from our offices to the

factory automation network.

Mill's Main Pulpit

Furnace's General Overview

www.ingeteam.com industry
industry@ingeteam.com
 Process Description Technical Features Control Diagram
Salle commande Salle commande Salle commande Salle commande Laminoir Salle commande Salle commande

During the second half of 2006 Ynna Steel, located in Casablanca  Type: Continuous Mill of 18 Mill Stands, an outlet to Carrousel Fil-Machine Evacuation

OPERATOR OCS OPERATOR OCS

L1/2
OPERATOR OCS
Four Traitement eaux

(Morocco) placed an order with Bascotecnia Steel, for the turnkey cooling bed and bar evacuation and a second outlet MASTER
- Laminoir
BACK UP
- Laminoir L1/2
- Carrousel

OPERATOR OCS OPERATOR OCS OPERATOR OCS

supply of a Bar and Wire Rod Rolling Mill. With a rolling capacity to wire rod block and coils carroussel. The Mill is OPERATOR OCS
- Carrousel
OPERATOR OCS
- Fil-machine
OPERATOR OCS
- Evacuation
L1/2
- Fil-machine -Four -Traitement des eaux

of approximately 370,000 Tn/year, depending on the "product composed of: OPERATOR OCS
- Evacuation
L1/2

mix" selected. OPERATOR OCS

- Four

 1 Heating furnace of 80 Tn/h L1/2

OPERATOR OCS

Level 2
Inkjet Printer
laser printer - Trait.Eaux

 6 Roughing mill stands 3H & 3V Switch Switch Switch

Switch Switch Switch

Ingeteam Power Technology, S.A., Industrial Systems Division

was selected as the main supplier of the electric and  6 Intermediate mill stands 3H & 3V

On line Computer Zone
automation equipment to be installed in said plant, including 6 Finishing stands 5H & 1V Server Level 2

L2
the following main sections:  Cutting shears laser printer

 22/0,4 kV Indoor Electrical Substation, power distribution  Outlet roller table, cooling bed and bar Inkjet Printer
laser printer

and power factor correction at 22 kV. evacuation system

 AC and DC equipment, drive equipment with corresponding  Wire rod block, laying forming device, lay Salle electrique
Salle electrique Salle electrique Salle electrique Salle electrique Salle electrique
motors, digital technology DC thyristor converters for the Carrousel Fil machine Evacuation Train Four Traitement de
eaux
cooling R.T. and coil carroussel handling.

Level 1
mill stands and shears main drives. AC/AC converters for Switch Switch Switch Switch Switch Switch Switch

variable speed auxiliary drives.  Supplier: Bascotecnia Steel, mechanical equipment by

SIMATIC S7
SIMATIC S7 SIMATIC S7 SIMATIC S7 SIMATIC S7 SIMATIC S7 SIMATIC S7 TRAITEMENT
CARROUSEL FIL-MACHINE EVACUATION TRAIN SOUS STATION FOUR DES EAUX

Lagun Artea and electrical equipment by Ingeteam Power

 Automation systems: Control PLC's, remote I/O units, Technology, S.A., Industrial Systems Division - Steel
HMI operator stations, control desks. Solutions.

 Incoming material: square

 Auxiliary equipment: Field sensors, etc. Mill Lay-out
Commissioning is scheduled for the first half of 2008.  150 x 150 x 12000 mm

The Integrated Control System topology is configured as a flexi-  Finished product: S.E.
Four
Cabine
principale Train
Thermoprocess
Caisson d’eau
S.E.
Fil Machine
S.E.
Carrousel

ble distributed control incorporating PLC's, I/O's remote units,  Bar: 8 to 32 mm, diameter Cabine
Four Sortie Fil
Carrousel

operator stations and HMI displays, interfaced through an indus-  Wire rod: 5,5 to 8 mm
trial TCP/IP Ethernet network of 100 Mb/s and local networks Cages 1 2 3 4 5 6
Cis.
1 7 8 9 10 11 12
Cis.
2 13 14 15 16 17 18 RP Cis. Bloc Finisseur RP Formateur
type Profibus, etc. Pinceur des Spires

 Product length: Transferiteur

Billettes Cabine
Carrousel
The control systems incorporate state-of-the-art Pentium H V H V H V H V H V H V H V H H H H Cis. 3
66mts.

processing units with high dynamic response designed to suite  Bars and profiles: 6, 8, 10 and 12 mts Cabine Lit Refroidisseur

the process requirements.  Rebars (corrugated): 12 mts Four

S.E. + Center Transformation Laminoir (Cages + Cisailles)
Empileurs
Evacuation Rouleaux alignement

Rechauffage
 Wire rod: 2 ton max Cis. froid
Transferiteur barres

The master speed control system (master mill) is a dedicated

S.E.
PLC that calculates the speed references for each one of the Evacuation
 Product speed: Legènde
Ligatureuses

continuous rolling mill's drives (stands, pinch-roll, shears, roller Boucleurs Transfer. Sous-fardeaux
tables, etc). This system executes the following main control Fâgots
 Bar: 12 m/sg
functions:
 Speed reference for stands / other motors.
 Minimum tension between Rolling Mill Stands.
Power Distribution Single Line Diagram
 Regulation of loop position between stands.
 Impact speed reference.. Bus bar 1250A, Icc= 16kA, 1 sec.

1250A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A
 Speed reference in jogging mode (slow). SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6 SF6

22kV 22kV 22kV 22kV 22kV 22kV 22kV 22kV 22kV 22kV 22kV

 Master speed reference. 3MVA

600V
3MVA
600V
3MVA
600V
3MVA
600V
3MVA
690V
3MVA
690V
2MVA
400V
2MVA
400V
2MVA
400V
2MVA
400V
1MVA
400V


CCMcc1 CCMcc2 CCMcc3 CCMcc4 CCMcc5 TGBT1 TGBT2 TGBT3 TGBT4 TGBT5
Speed adjustments in simple or cascade mode. 1 2 3 4 5


3200A 3200A 3200A 3200A 1600A
Continuity control between stands. 4000A 4000A 4000A 4000A 630A 630A 630A 630A 630A

 Control of dummy bar (testing). 22kV/50Hz

1250A
1250A
400A

200A

200A
200A

200A
200A
160A
80A

2000A
200A
200A

630A

1600A

1250A

400A
200A
160A

160A
160A

100A

1600A
1250A
630A
250A
160A
160A
160A

100A
100A
100A
80A

3x250A
3x125A
3x100A
6x63A
6x32A
3x16A
 Elaboration of cutting commands (trimmings, cut to length).

Filtre 5ª Harmonique (4MVAR)

Filtre 5ª Harmonique (2MVAR)

M M M M M M M M M M M M M M M M M M M M M M M

 Cut optimization.

Moteur 1 Monoblock

Moteur 2 Monoblock

Alimentation Distrib. Voltages Aux. Fil Machine

Alimentation Distrib. Voltages Aux. Évacuation
Cisaille 2 (180kW)

Cisaille 3 (180kW)

Alimentation Distrib. Voltages Aux. Carrousel

Cisaille 1 (180kW)

Cage 10 (505kW)

Cage 11 (505kW)
Cage 12 (505kW)
Cage 13 (505kW)
Cage 14 (505kW)

Cage 15 (505kW)
Cage 16 (505kW)
Cage 17 (505kW)
Cage 18 (505kW)

Alimentation Distrib. Voltages Aux. Laminoir

Cage 1 (315kW)
Cage 2 (315kW)
Cage 3 (315kW)
Cage 4 (315kW)
Cage 5 (505kW)
Cage 6 (505kW)

Cage 7 (505kW)
Cage 8 (505kW)
Cage 9 (505kW)

Alimentation Pont Roulant Produit Terminé

Alimentation CCMcc 1 Intermediaire +C1
Alimentation CCMcc 2º Intermediaire +C2

Alimentation Pont Roulant Halle Laminoir

Alimentation CCMca Traitement des Aux
Alimentation CCMcc Degrossiseur +C3

Alimentation Pont Roulant Halle Billets

Alimentation CCMca + cc Fil Machine

Alimentation CCMca + cc Évacuation

Alimentation Pont Roulant Atelier

Alimentation CCMcc Monoblock
Alimentation Atelier Mecanique
Alimentation CCMca Carrousel
Alimentation CCMcc Finisseur

Alimentation Atelier Électrique

Alimentation CCMca Laminoir
Alimentation Compresseurs

Alimentation CCMca Four

Alimentation Décalaminé

Eclairage + Pris Courant

750kVA

er
G
400Vca/50Hz

Alimentation UPS
TGBT Groupe Électrogéne

Compensation
1000A

Redresseuse
2x Reserve

2x Reserve

2x Reserve

Puissance
Evacuation Pulpit

Reserve
Reserve
Reserve

Reserve

Reserve

Facteur
630A 630A 630A 630A 630A 250A 250A

1 2 3 4 5

TGBT1 TGBT2 TGBT3 TGBT4 TGBT5 Sous station Reserve

exterieure