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About Tata Metaliks 01 Pipes Limited (TMOIPL)
Tata Metaliks DI Pipes Limited, formerly known as Tata Metaliks Kubota Pipes limited, started as a joint venture
between Tata Metaliks limited, Kubota Corporation, Japan and Metal One Corporation, Japan in October 2007. The
objective was to set up a plant at Kharagpur, West Midnapore, West Bengal for manufacture and sell of Ductile Iron
Pressure Pipes (DI Pipes) used for water transmission. The company started its commercial operation in May 2009, with
installed capacity of 110,000 tonnes per annum.

Pursuant to a strategy of obtaining synergy benefit of single value chain i.e. from iron ore to 01 Pipes, the company has
become a wholly owned subsidiary ofTata Metaliks Limited, a Tata Steel group company from April 2013. Consequently
the company was renamed as Tata Metaliks DI pipes Limited from January 1st, 2014.

'Tata Ductura; the 01 Pipe brand ofTMDIPL carries the 'The Tata Assurance of Quality'- Commitment of timely delivery,
easy installation, technically superior product and ethical business practices.

Ductile iron's superiority

Ductile iron's superiority lies in its spheroid graphite microstructure. Since the graphite structure of grey cast iron is linear,
under severe loading, stress builds up unevenly around the ends of particles and weakens the metal. However, in ductile
iron, since the graphite structure is spherical, similar stress distributes evenly, thereby maintaining strength. Yet the basic
chemical composition of ductile lronls similar to that of grey cast iron, giving it the same excellent anticorrosive
properties. Together, these features give ductile iron, excellent resistance to impact, pressure and corrosion.
.. ~

Grey Cast Iron (el) Ductile Iron (DI)

Flaky Carbon
Ductile Iron pipe (01 pipe) Structure of 01 pipe (push-on joint)
Ductile iron pipes are with socket and spigot ends. Rubber
gasket is required as an accessory for all sockets before
joining socket and spiqot, Ductile iron is known for its long
service life. Ductile iron is corrosion resistant and highly
durable which makes it the preferred choice for pipeline
networks all over the world.

Excellent corrosion resistance

Ductile iron is nearly identical to grey cast iron in chemical composition. It also contains far more silicon, carbon and other
elements than steel. The resistance of ductile iron to corrosion is also similar to that of grey iron.
(mg/dm2/day)
Pipe Materials 80
_ SteeJPipe
c
Ductile Iron Pipe (01) 0.0060 0.009.0
w 60 _ Grey Cast Iron Pipe
OW
O:E _ Ductile Iron Pipe
Grey Cast Iron Pipe tel) 0.0060 0 •.0103 "=»
a:...J 40
00
Seamless Steel Pipe (MS) 0.0170 6 •..0273 0> 20

Welded Steel Pipe (MS) 0.0~94 0 ..0396

I 90 180 360
TEST PERIOD
(days)

Availability of flexible joints

When pipeline is required to be deflected, ductile iron DN Angle of Deflection
pipeline can be deflected by means of deflecting the 80 ~200 5"
pipeline at Joints within their allowable angular deflection. 250 ~ 300 4"
When ground sinking or ground movement occurs, DI pipe
400 3"
lines can be adjusted to ground movement for the sake of t------- --
500 ~ 600 3"
each joint flexibility. TMDIPL ductile iron pipe shows larger
700 ~ 800 2"
angle of deflection than others.

Manufacturing process
TMDIPL maintains industry standards in its manufacturing process. Equipped with modern technology like Magnesium
treatment by converter process, TMDIPL ensures high process capability and stringent quality control.
Superior mechanical properties
OJ MS uPVC HOPE GJ
Ductile Iron Mild Steel PolyvinylChloride HighDensity Galvanized
Polyethylene Steel Iron

Tensile Strength (MPa) 420 400 49 20 400

Elongation f%) 10 1,8 50 to 150 350 18

Elasticity (N/mm2) ·1.5 to 1.7 x iDS 2.1 x 10 5 2.7 to 3.0 x, '10 3 1.3 X 163
2.1 X 105

Ha:rdness Brinell230 Brtn,e1l140 Brinell 1,15 Brinell163 BrineU 140

0"28 to 0.29 0.3 0.37 0.41 0.3

Specific Weight 7.05 7.85 1.43 0.96 7.85

Highly durable cement mortar lining

Ductile iron pipe for water supply is lined with cement mortar. The lining is done by utilizing the large centrifugal force
process. The cement mortar applied to pipe achieves complete setting in a short time when subjected to steam curing.
Also, by stea m cu ring, cement morta r Iin in g ca n be finished uniform Iy with out bei ng affected by weather or tem peratu re
conditions. A dense and uniform lining with a smooth surface is obtained which offers little resistance to running water
and has an excellent fI'ow capability. A''t"est made on ON 150 pipe showed that the coefficient CH, according to the Hazen
-Willlems formula, was as high as 155-159. .

Excellent smooth surface

Usually cement mortar lining has a rough surface because of thin cement layers called laitance. At TMOIPL, an internal
grinding procedure after cement mortar lining is done and the laitance is ground with grinding wheel. After the grinding
process, the pipes show very smooth surface.

Excellent workability
Jointing ductile iron pipe is very easy. Only rubber gasket is required as an accessory to join. OJ pipes can be jointed in
rainy situations or even high ground level and require no special tool or high skilled work force. Unlike other pipe
materials, ductile iron pipe has an allowable angle of deflection. This helps the alignment work easily.

In an actual pipe laying site, the pipeline is installed avoiding underground obstacles. And unlike the design stage, actual
pipeline is not required to be aligned straight. Ductile iron pipe requires no special sand bed before laying due to its high
strength. 01 pipes are extremely workable and their laying period is short and less expensive compared to other pipe
materials.
Product portfolio
lata Metaliks DI Pipes Is committed to exceed customers
Nominal Diameter Class Standard Length (m)
expectations in product quality, supply and service. The
company manufactures ductile iron pipes conforming to: 80, 100,150,200, 2S(), 300, 1<1, K.9 5.5
.350, 400, 450, 500, 600, 700, 800 02'5, C30, C40'

» ISO 2531 : 1998 » ISO 2531 : 2009 » IS 8329 : 2000

» BS EN 545 : 2006 » BS EN 545 :2010 » BS EN 598 : 2007 + A 1 : 2009

The range comprises of ductile iron pipes suitable for push-on joints.

4.4 K9 6.0 6.4 4.0

100 C40 A.4 K9 6 ..0 6,4 4.0
150 C40 4.5 K9 4.0
4.1 K9 6.3 6.2 4.0
5.5 Kg 6.8 5.4 4.0
6.2 K9 7.2 4.9 4.0
6..3 Kg 7.7 4.5 3..
0
6.5 Kg, 8.1 4.2 3.0
6.9 K9 8.6 4.0 3.0
500 cao 7.5 K9 ~.O 3.0

600 C30 8~7 K9 9.9 3.6 3,.0

700 C25 S.S K9 10.8 3.4 2.5
9.6 K9 11.7 3.2 2.-5

Pipe Class Thickness Class ( K7 & Kg) and Pressure Class (C40, C30, C25)

Internal Lining Cem'ent mortar lining as pet requi-re:ment.with Ordinary portland Cement, S!Jlpha:teResisting Cement and Blast Furnace Slag
Cemenl a&c;ording to ISO 4119 and High Alumina Cement for waste water application

External Protection Metallic .Zinc (130 gm/m2 or 200 gm/m2 or 400 gmlm2 as p-ercustomer requirement) complying to ISO 8179 with a finishing layer
of Black Bitumen i Epoxy Coating (minimum thickness 70 micton) or any other special coating as per customer requirement.
Zn-AI alloy coating Witb 400 gmlm2 are also offe~d as per requirement

Type of Joint Flexiblejointtype Tyton. Gasket in EfJDM material according to EN 681 -1 and ISO 463:3

*Specifications are subjected to change without any prior information / notice.

 Lauded and Recognized
Perhaps the greatest proof ofTata Metaliks 01 Pipes' reputation as the market leader in 'Product Quality' stems from the
host of certificates and licenses the company received from various recognised bodies nationally and internationally.

Some of the certifications it has been awarded with a.re:- ----------------------

» ISO 2531 : 20'09'
» ISO 9001 : 2008
» ISO 140(;)1:2004
» BS EN 545 :2010
»BS EN 598 :2007 + A1:2009 Certificate of Conformity
})IS 8329 : 1000 .'\\\<~rd,'d io

TAT A MET AUKS 0.1 PIPES L.IMITED

HEAOOFFICE
Tal~. centre. lei" Froor 43, Jawaharlal Nehru Road.
Kol](ata 700071 - INDIA

PRODUCTION PLANT:
Samr~l~ur. Kharagpur - District: Paschim MediniPIJ(
72130 I, West Beogal . INDIA

Bureau Vcritas ltnlia :'.1"';\' cerrify rhar the ({jl!()\\-;ngprodocrs

Ductile Iron plpes for water and sewerage applications

from ON SO to DN 800 moo

produced hy TATA METALIKS DI PIPES LIMITED

lr.\,""(" been evaluated ,UlJ found ill t:t)1.')fOm'lil.}- :I!-r,l~Y)~a
the ruqeircmcuts of rile f()tlli'via~
srandard;

EN 545:2010 EN S9'i!: 2.007 + A 1 :2009

1502531 : 20<19 150 7126:2011
Ductile-Iron pjpe:;...ftttiogs, DvcWe iron pip"". fi!lir,g~.
aecesscnes Md -their jolnts for' aceesrsones and thg!t l~ints for
~tarappEic.ation sewe<3g<! -appl.",f.oo

RT ACCREDIA 06
GP01P Bureau Veritas IIali3 S,p,A. rev. 7 0712012

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Certificate of Conformity
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TATA METALIKS 01 PIPES LIMITED "':'V""'-I.IiIJ',"

>:(a x~"(t(~
t'ltlJi'!:'4!U'JoIt

HEAD OFFICE lit:1I- ~""'fM}r

l-S~~!o'::-; ..., II
I'J~~ :....~ ,.t ..,
Tata centre, Hj' FlOO( 43. Jawah a r;~1Nehru Road. ,\1,,~... ,I.." \A,",.j' .... \L,.~,~ _,,,, •• _, ~.I'J
Kelkar .. 700071 - INDIA , .~, ,'/ ~ I t:.o 11.... tb 7 .! ~

PRODUCTION PLANT:
Sam",;pur. Kharagpur - DiSlribt Pascbjtl1 Medinipur
72130',. West e~ng"l. INDIA'- '.~

Hun-au \'crjl:l~ luilia ~.p.:\. c,;cnjf} tll:a.l the- f()Un,\\;i.n~ products

Ductlle iron pipes for water and sewerage applications

...... from ON 80 to DN 800 mm

rr,,<kc<~ b~ TATA METALIKS 0.1PIPESUMITED

h~Io'(:bcee t:"'·:llU:1Il."(.t ~,:\l,) ftH.l1ul in cnaf()nni(~' :;g:.ufl~;'(hi,' rt.,·(;luJr(::r'l'C1U$ Oflhl.' fOU(t\-.:ill~
:::-;lj)tbnl:

EN 545;2006 EN 598: 2007 + A1:2009

150253 t: 1998 ISO 7186:2011
Ducm~ lron plpes, 'fiUir.:,gs, O,",I~O ~O" "';><>s. fittings.
socesscnes ann ll101r Ioiats: (o-r aa:..e~s and ]!,eJr joints for
wafer appl;calJ(Jn s'eVieragIQ' apptcancn

RT ACCREOIA 06
GP01P Bureau Verllas ltali.a 5.pk rev. 70712012

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WRItS
lI'ar& Regulations .4.dvisory Scheme
0", Rei'
T~f Report:
Hl}Ml.l049'
MM3SS/0

WRItS
Water RcguJafions AdvisOly Scheme

taL:!Metaljks:DIP~t.td Ta~:M'l!t2I1ikOJPipcslt.d..
Ouaik: rton PJpe ,fant OuttiJe ~roo "i~ "'Lint.
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WATER REGULATIONS AQWiORV SOIEMI: (wRAS) WAllA ftfGUUnOr.JS ADVISORY 5CtIfME: lWRAS)
MAfiEtlA'L.AP'p!!:OVAl MATERIAl I1PfBC!"'Al.

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w~tl\ \If~ter itllt!tlded for human conWfnptlon Mth 'I:!g.ud to ttifiT efiett 011tnt' qU;;Jlity0' th~ W31'e-r"'. wfth'llJiJter il1U!MC'cIfGr human tOnSl.lmptlcrfi 'io.\.litI\ ~rd to their C!!Uw .o'l tne ql,lajil't"of the "'1i!t«_

l'he-n:~Jlf!:retire, rebtes,SoJety to'its effe.rton' !h:e quality o' the watef'with y,J)ljcli it m,ayrome Into mnud The rdi!rCn~ re I.nn solely to its. e-ffect on the Quality of the watl:!r vAt,j, I.!';hlch It may tome' 1,,10 WJ\1.iICl
and does not~v tbt.)p;prov~t of its m~cf\a;ntral orpl'lY5kal properues lor any use. and dD1:!'li ool sl&l'i{y tl'le <lpptowl-of [tx med1anf~f'o( phys:icaf pTO~nJes fO'Tanv~_

CONCRETE. CEMENT & MORTAR - PRESSURE .IPES CONClIfTE, CEMENT & MO<I7AR - pRESSURi PIPE< 505>

l),l:rmi:l'Surphata: Cement, ';Ue g.n!'Voolottll!'d ce-..me'nt.Int't!m1ed to- fine dudile J,'On pipe$. Mil( .and 3PP!Y as ACe. Portland 51_& hmt=nl. 4/'CY cor04J.1"ed l '-(tGfy appCi~.Port~ ~.!Jl: ~ml:nL Mix a.nd <'1'.,1,- as p~r
~r:trlan.lIfamJrer,5 i:nuroctlons.. Cure jnr ,28 daV$.Jt,t~mpe:ri)tu:res bl!l~ffi 30'C am! 36~, 'Surfuct: 1NI1111f3cturer"~ lMlructio-ns, -CUre lot' 2.9. rl.'Iy$ at ,w-C- 36"'C.. F.or use with """,ter tlp til We.
should b-e kej)tdallll"tfJJ"~1ir:5ltht"e-eda"ys;JfOJre tlme, and ~f! lDt:lIfe'(Y,LjU::ral'l'j rorth!!: ft!marninslS-
tlLlYS, eor use ",nh water up to we APP.ROVAlNUMBER: ~
APPROVAl ttOU)ER= TAlA META1JK.S DI PIPS LTD.
APPROVAL MJMBER: 100fjSJ2
APfROVAl H'Ou)E:R.: TATAMETAUl(S DI PIPES lTD rne Scheme reserves lbe 'itht 10 rev~ ~pprov;)l T1I[s,.pprOVilllSvolfd !J.e't\:\ICefiMarch '201:2 :;;rP'IIJ Metl"h
l017.
The Scheme f"C!,CN~S'th~ riGht to. ~'Cw-&.pp.ro\l"(li. Th~ appl'(j~1 t... IJ"J.lrd between JuM l-OlO :ilnd June
2015,. An e-ntty. a~ ateve, lNill acrerd it1e,ly be 1ndudcd I~ the W,)ter rndl'l£l Di.t'e<tory cn-lfne undL'V the se('1Joo.n
hea:ded, ~J\A.atetillrl5. which howe paned fuU h.."Sts, M eff«t an W1Iterq1t4li.ty'"_
An [!;l1trj"1 as. .a:boYe-, wi11 accordInglv be inth..loE!d In r:he Water Attinp OI/~tolY OfJ-ljn~ nndll!:( the secac»
blli!iJde:d. "'Mst~rbls which bave p;3~~ full t~it:s'of,effel:'lml\VOIte" 'Q'IJ.;;Jll('.

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h:\ Indian CR,ggistetQuatity Systems h:\ Indian ~fJister QJlality Systems

''I<t- (A DEPARTMENT OF INDIAN REGISTER OF SHIPPING) 'I<t- (A DEPARTMENT OF INDlAN REGISTER OF SHIPPING)

CERTIFICATE OF APPROVAL CERTIFICATE Of APPROVAL'

This is to' certify that the Environmental Management System of This ts to certifY tha:t the Quality Management Syrten'l'of

Organisation: Tata Metaliks 01 Pipes Limited Organisation: Tala Metallks 01 PIpes Limited
Address; P. O. ; Samraipur, Kharngpur, Address: P. O. : Sarnrafpur, Kha~agpur,
Oist.: M,idnapur (West) - 721)01, Dist.: Midnapur (West) - 72.1 301,
West Bengal Weitllengal

has been assessed and found conforming to the fotlowing requirement has been assessed and found conforming to the 'following: requirement
Standard Certified: 1,50 1,4001 :2004 Standard Certified: I~O9001:2003

Scope: Manufactu(t' <lindSupply of Scope: Manufacture and Supply of

Centrifugally Cast Ductile Iron Pipes Centrifuga lty Cast Ductile Iron Pipes

u.rtIIlcate ~.: II\O:S/1'!30036 gJ'011to>d0.: 9"" J.OU4(ll WI. ~rtlli~.I1 e, ; IRQSlI'4100i5 i"'nted Qn.:9'" ,Ja""''Y .2014

TIlls u.rtlfle.ote Su~ our PrMo ... <::ertlficate no.IR(lSJ1310:l12 ciatod 14"·May ion This Certificate Supeoede> our Pre'liou> Certifical!>·"o.IRQSI1210lH date,f·26"Ju"c 2.0.12

Origin~lty Gertified,lOKl7f2010 Current~" Date:09'/O,n014 Valld Till O.te:29107/20·,6 Origin.lty '''rtifi~d'2·tf0812009 Curre.nt I"" .. Date:09/011201,j Valid Till C~t":20/0SI201S

(,S.8harat (,-S.8harat
Senior VIce President Senior Vice President

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Head Office: S2A, Ad! Shanl<aracharya ~'l!.Opp.Pow.1 Lok",Pcwai Mom~I·~OO on India Head ·Offlc.e: 5.U.. Ad! Sharikaradmya Mar!I,Opp.Powallake,Pow.f,Mumba.i -.roo on India
Dealers
EAST INDIA ENGINEERS
+91 9400996655