Manual Operaciones

FLEXICON TWIN-CENTERPOST
Bulk Bag Filler

Model: BFL
Installation and Operation Manual
®
FLEXICON TWIN-CENTERPOST Bulk Bag Filler Installation and Operation Manual -1-
FOREWORD
Thank you for purchasing a TWIN-CENTERPOST Bulk Bag Filler from FLEXICON®. Please refer
to the following instructions for installing and operating your FLEXICON® Bulk Bag Filler. If you
encounter any problems which prevent safe reliable installation and / or operation of the system,
please call the FLEXICON® service department immediately to address any concerns you may have.
The Bulk Bag Filler appearance may be slightly different than the details depicted in this manual. Any
differences do not affect the function, designed capacity, or operation of the equipment.
FLEXICON Corporation has made every effort to ensure the accuracy and validity of this document
however errors and omissions may have occurred. If an error or omission is found, please contact
FLEXICON Corporation.
No part of this publication may be distributed, reproduced or transmitted in any form without the
written permission of the FLEXICON Corporation.
Familiarity with Manual and Regulations

In order for this machine to be installed, operated, cleaned & maintained safely, all of the provisions
of this manual and all other applicable codes and regulations, some of which have been referred to
herein, must be strictly adhered to. Codes and regulations enacted to protect personnel from hazard
of injury may change from time to time. It is the customer’s responsibility to remain familiar with, and
to comply with all codes, and regulations related to this equipment or its use. It is also the customer’s
responsibility to teach its employees how to operate the equipment properly, including how to
recognize and avoid risks. All personnel who will be involved in installing, operating, cleaning or
maintaining the system should be given a copy of this manual to read, and follow.
FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com
®
Copyright 2008 Flexicon
®
Table Of Contents
CONTACTING FLEXICON
Telephone and Fax Numbers 4
Hours of Operation 4
System Identification 4
INTRODUCTION
Safety Terms and Summary 5
Equipment Safety Warnings 6
Applicable FLEXICON Equipment 7
INSTALLATION
Quick Reference 9
Installation Notes 9
OPERATION
General 13
Bag Loop Hooks 14
Spout Seal 14
Spout Seal Pneumatic Adjustment procedure 14
(Optional) Inlet Valve 14
(Optional) Roller Conveyor 15
(Optional) Bag Inflation 16
(Optional) Load Cells 16
(Optional) Densification Deck 16
Standard Operating Procedure Flowchart 17
MAINTENANCE
Maintenance Schedule 20
Filter Sock 20
Blower 20
Regulators 20
LONG TERM STORAGE 21
SPARE PARTS 22

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Table of Figures
Figure 1: Sample Serial Number Nameplate 4
Figure 2: TWIN-CENTERPOST Bulk Bag Filler Installation 8
Figure 3: Densification Deck Shipping Hardware 10
Figure 4: Vent /Dust Collection Port Location 10
Figure 5: Typical Air Supply Connection 11
Figure 6: Maximum Allowable Distance 11
Figure 7: Standard Function Controls 13
Figure 8: Spout Seal Blow-Off Valve Assembly 15
Figure 9: Bag Inflation Control 16

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Contacting FLEXICON
Telephone and Fax Numbers
Phone: 1-888-FLEXICON [1-888-353-9426]

610-814-2400
Fax: 610-814-0600
Hours of Operation
Monday through Friday, 8:00 am to 5:00 pm E.S.T.
System Identification
You will have to provide the Serial Number of the material handling system associated with the
equipment in question. The equipment will have a Serial Number nameplate similar to the example
below. The serial number is a five-digit number.
12345
Figure 1: Sample Serial Number Nameplate

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Introduction
Safety Terms and Summary
This manual provides important information for personnel involved in the installation, operation, and
maintenance of this product. Even though you may be familiar with this, or similar equipment, it is
highly recommended that you read this manual before installing, operating, or maintaining this
particular equipment.
Throughout this manual there are steps and procedures that can present hazardous situations. The
following words are used to identify the degree or level of hazard seriousness.
Danger indicates an imminently hazardous situation

!! DANGER which, if not avoided, will result in death or serious
injury, and property damage.
Warning indicates an imminently hazardous situation which, if

! WARNING not avoided, could result in death or serious injury, and
property damage.
Caution indicates a potentially hazardous situation

! CAUTION which, if not avoided, may result in minor or moderate
injury, or property damage.
Notice is used to notify people of installation, operation,

NOTICE or maintenance information which is important but not
directly hazard-related.

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Equipment Safety Warnings

Please read this section prior to installing your system.
Locating and installing the FLEXICON® TWIN-CENTERPOST™ Bulk Bag Filler is a very important
step in the correct and efficient use of this equipment. We recommend that you follow these
procedures to achieve complete satisfaction.
Electrical Power Present. Mandatory Electrical Lockout

! DANGER Tagout to Service equipment by qualified individuals only.
Compressed air present. Mandatory Lockout Tagout to

! DANGER service equipment. Disconnect compressed air source
and release stored pressure.
Moving Parts Present. Do not allow individuals to stand

! DANGER on, or under any part of the Filler during operation.
Do not allow tools, rags, or clothing to remain in or near

! CAUTION the Filler system during operation. Periodically check
that all bolted connections are tight, as they might
become loose in transit or during operation.
Do not mount peripheral equipment to the Filler system.

! CAUTION If you wish to alter the equipment, please consult with
FLEXICON® before doing so.
Do not use the Filler system for materials other

NOTICE than which it was specified for. If you wish to use
new materials please consult with FLEXICON®
before doing so.
Do not allow agglomerating or hygroscopic material

NOTICE to remain in the Filler system for extended periods
of time. These materials may tend to set up or
become hard making it difficult to discharge from
the Filler system.

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Applicable FLEXICON® Equipment
Equipment Model Reference Overview
The TWIN-CENTERPOST bulk bag

filler is used to transfer material from a
supply source to a bulk bag on a
standard pallet. The design allows for
easy, simultaneous access to the bulk
bag from either the front or rear of the
bulk bag filling station. All standard bulk
bag fillers include an inflatable inlet
seal, which is used to provide a dust
Standard tight connection between the bulk bag
Equipment inlet spout and the fill head. The
standard fill head incorporates two
BFL-XFXX-X concentric tubes for material delivery
TWIN-
into the bulk bag. The material flows
CENTERPOST
through the inner tube, while the outer
Bulk Bag Filler
tube allows displaced air to be vented
through a port with a filter sock, or
connected to a dust collector. Another
Front View standard feature included on all models
is the pneumatically retractable bulk
bag strap hooks. The bulk bag strap
hooks pneumatically retract and release
the bulk bag straps, allowing the
operator to easily remove the full bulk
bag.
The optional densification deck

incorporates two large vibrators
mounted underneath the deck, and a
system of air springs, which raise the
densification deck prior to and during a
Optional vibration cycle. The densification deck
Equipment DDE-XX-X is typically used with light or aeratable
Densification DDP-XX-X materials, to maximize the amount of
Deck material that will fit in the bulk bag and
promote a more stable, compacted bag
Front View for shipping or storage. Usually the
vibration is imparted via electric
vibrators although pneumatic vibrators
are sometimes specified.
Load cells are special mounting

brackets that will send a signal to a
batch controller that is proportional to
Optional the weight exerted on the load cell.
Equipment
LC-nnnn
Load Cells
Side View

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Equipment Model Reference Overview
The optional bulk bag inflator package

consists of a small blower mounted on the
fill head support structure and a sealing
valve. The bulk bag inflator can be used in
Optional any application where the customer would
Equipment BIE-XX-XXX-X like the ability to fully inflate the empty bulk
Bag Inflation bag prior to filling. By inflating the bulk
bag, the customer can be assured that the
bulk bag is fully expanded and ready to
receive a complete and even fill.
Side View
The equipment described herein is assumed to be FLEXICON standard equipment. Always refer to
the drawings and documentation shipped with your equipment for details concerning special features
and options.
Installation
All work to be performed by qualified individuals and must meet all applicable national, state and local
codes.
Vent/Dust Material Inlet
Collection Port Port Bag Loop Hooks
[Filter Sock] (1) Each Corner
Inlet Valve
[Optional]
Adjustable Height
...,
c
Bag Filler Head

"'
Bag Inflator
[Optional]
Fork Lift Tubes
Head Support
Pins Pneumatic Control
[One each side] Panel
Inflatable Spout Electrical

Seal Connection
[If Required]
===n===
Load Cells [Optional]
Figure 2: Twin-Centerpost Bulk Bag Filler Installation

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Installation Quick Reference

1. Anchor filler to foundation using sixteen 3/4” bolts.
If load cells are used:
a. The bolt size and quantity may be different.
b. Ensure that the load cells are plumb, level and square.
c. Protect the load cells from shock loads and welding.
2. If the filler is delivered with a densification deck, remove the shipping hardware as shown in
Figure 3.
3. Connect dust port to dust collection system if available. Comes standard with a filter sock.
4. Connect plant air supply.
5. Connect electrical components if applicable. Electrical power and control connections are
required if a bag inflator, electric densification deck, load cells or inlet valve are supplied.
6. Position fill head to the correct height as specified by the fill container or bulk bag dimensions.
7. Test bag loop hooks, spout seal, and optional load cells, bag inflator, inlet valve, densification
deck, rollers or other non-standard features. Thorough test system prior to commencing
production.
Installation Notes
1. Anchor filler to the foundation.

a. The floor or corner pads must provide a level mounting plane. Typical level requirements
are +/- 1/2 degree. This translates to 1/2” over the standard 64” width of the filler or 7/16”
over the 50” standard filler depth. This level requirement is typical for load cell applications.
b. The filler is mounted at sixteen points, four places at each of four corner mounting pads.
Reference the FLEXICON approval drawings for the mounting bolt pattern.
c. Use sixteen 3/4” bolts to secure the filler.
If load cells are used, be sure to protect them from shock

loads while installing which may damage the load cells.
2. Remove the shipping hardware.
a. This only applies to fillers delivered with densification decks. In normal operation the deck
is free to move as it is suspended by air bags when the vibrators are packing the material.
For shipping, the deck must be secured.

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FLEXICON TWIN-CENTERPOST Bulk Bag Filler Installation and Operation Manual - 10 -
Front View
l.-'-'--, === - - =ne= - - �=

11
r-'-Y
•
Air Spring Suspension
Shipping in the deflated shipping
Hardware position.
Figure 3: Densification Deck Shipping Hardware
3. Connect the dust collection port.

a. The standard filler is equipped with a vent port with a dust sock attached. No
further installation is required.
b. If a dust collection system will be provided, it will need to be connected to the 3
1/2” diameter port with a band clamp. See Figure 5.
Front View
Vent/Dust Collection Port

[Filter sock standard]
n n
Figure 4: Vent /Dust Collection Port Location
4. Connect plant air supply.

a. Open the control panel cover by removing four ¼” screws.
b. Connect the air supply via 1/4” ID, 3/8”OD, 125 psi tubing with a barbed, quick-
disconnect male fitting.
c. Set regulator at 80 psi. All other regulators are factory set.
d. Additional connections may be applicable if certain options are delivered.

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(Optional) Inlet Spout Seal Regulator and Blow-

Valve off valve assembly
Pneumatic
Control
Panel
Air Supply
Connection:
3/8” Tube Tee
Right Side View

Figure 5: Typical Air Supply Connection
5. Connect electrical components if applicable.

Electrical power and control connections are required if a bag inflator, electric
densification deck, load cells or inlet valve are supplied.
Power and control connections are specified by the electrical drawings
shipped with the equipment.
6. Position the fill head to the correct height as required by the bulk bag or fill container
dimensions.
The ideal fill head height is one that allows the bottom of the bag to sit flat on the deck or pallet
and have the bag loops under slight tension when the bag is full.
The bulk bag should not hang unsupported from the bag
! CAUTION loop hooks.
a. Measure the distance from the bottom sew seam

of the bag to the top of a bag loop. This is the
maximum allowable distance between the top of
the bag loop hook on the fill head to the Maximum
supporting surface for the bulk bag. Allowable
Distance
b. Place any pallet or other equipment that would
normally be under the filled bulk bag on the filler
deck. If the filler is equipped with a densification
deck, the deck must be in the lowered position.
c. Put the fill head at a position that places the

hooks at a height above the bag support surface
that is close to, but less than the maximum Figure 6: Maximum Allowable Distance
allowable distance.
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d. Place the fill head bag loop hooks in the up position. Controls are located in the front,
center of the fill head.
e. Two 3/4” pins support the fill head. One pin is located on each of the two vertical frame
legs and is secured by a safety clip. The pins support the head by the interaction with
slotted holes on the fill head capture channel and the frame leg holes.
f. Raise the fill head off of the support pins with a forklift. Remove the safety clips and 3/4”
pins.
g. Move the head to the pinhole location to the closest location that places the head closest
to, but less than the maximum allowable distance.
h. Replace the clevis pins and safety clips.
i. Slowly lower the forklift to place the head load on the pins.
j. Test the position of the filler head.
i. Hang an empty bulk bag from the bag loop hooks on the filler head.
1. The hooks must be in the up position.
ii. Pull the bag taught from the bottom sew seam.
iii. The bottom seam should rest on the deck, pallet or other supporting surface. If
not, lower the pin location and re-test.
The fill head height is adjustable in 1” increments.
7. Test equipment. See Operation section for directions.

a. Standard Filler:
i. Bag loop hooks.
ii. Bag spout seal.
b. Optional Equipment:
i. Bag inflator.
ii. Inlet valve.
iii. Load Cells.
iv. Densification deck.
v. Rollers.

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Operation
General Operation
The BFL series bulk bag filler utilizes a symmetrical TWIN-CENTERPOSTdesign to support the fill
head. The TWIN-CENTERPOSTdesign allows for easy, simultaneous access to the bulk bag from
either end of the bulk bag filling station.
All standard bulk bag fillers include an inflatable inlet seal, which is used to provide a dust tight
connection between the bulk bag inlet spout and the fill head. The standard fill head incorporates two
concentric tubes for material delivery into the bulk bag. The material flows through the inner tube,
while the outer tube allows displaced air to be vented through a port with a filter sock, or connected to
a dust collector. Another standard feature included on all models are the pneumatically retractable
bulk bag strap hooks. The bulk bag strap hooks pneumatically retract and release the bulk bag
straps, allowing the operator to easily remove the full bulk bag.
The main deck of the bulk bag filling station is designed to accommodate a standard pallet. A gravity
or powered roller conveyor system can be easily incorporated into the filling station.
The standard filler functions of bag loop hook and spout seal operation are controlled from a selector
switch station located on the front of the fill head. (See Figure 7 below)
o o
G 8
o o
n n
Figure 7: Standard Function Controls

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Bag Loop Hooks
The four bag loop hooks must be manually rotated to the up (horizontal) position and latched in place
with a bulk bag strap on the inner bar of the hook. Do not place the bag strap over the outer bar
which is essentially just used to rotate the hooks from the downward vertical (released) position to the
horizontal (latched) position. Pressing the ‘Bag Release’ button will release the bag loop hooks. The
button is assembled to a pneumatic timer that will delay the 4 pneumatic cylinders for a few seconds
to allow the latching mechanism to reset. Holding the button in will further delay the timer and
prevent the latches from resetting properly.
Spout Seal
The seal will inflate or deflate when this function is used. The ‘Inflate’ position will cause the seal to
expand against a bag spot. The ‘Deflate' position will cause the seal to release the bag spout.
Spout Seal Adjustment Procedure
See Figure 8. Using a wrench on the plastic nut below the copper cap on the Regulator, remove the
cap. Using a wrench, loosen the locking nut under the adjustment cap of the Blow-off valve. Plug the
3/8” OD tube swivel elbow, which is located on the bottom of the brass tee. Using a screwdriver, turn
the adjustment screw on the top of the Regulator clock-wise until it is all the way in. Then, turn the
adjustment screw counter-clock-wise a full 8 turns and stop. Connect plant air to the ¼” OD tube
elbow on the inlet of the Filter. The air supply should be at least 80 PSI. With the Blow-off valve
adjustment locking nut having been loosened rotate the cap of the Blow-off valve, in either direction,
until 3.5 PSI is indicated on the pressure gauge located on the Regulator. If the needle continues to
oscillate during the setting process, turn the adjustment screw on the Regulator one half to one full
turn counter-clock-wise and continue with the adjustment of the Blow-off valve until the desired
setting has been achieved. Once the 3.5 PSI Blow-off valve setting has been achieved, rotate the
locking nut until it engages the adjustment cap and tighten with a wrench.
Test Procedure
With the Blow-off valve assembly having been set, it is now necessary to test it. With the Regulator
cap still removed, turn the Regulator adjustment screw clock-wise until the pressure exceeds the 3.5
PSI Blow-off valve setting. If set properly, the Blow-off valve will trip when the pressure reaches 3.5
PSI. The excess air pressure should be released. If not, then the initial setting was not correct and
must be redone.
If the test is successful, remove the air supply from the assembly, turn the Regulator adjustment
screw, clock-wise, all the way in and then back out a full 8 turns as in step 4 of this procedure.
The assembly is now ready for use.

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SLOTTED REGULATOR
ADJUSTMENT SCREW
C)
NOTE:
IN THIS VIEW, THE
CAP HAS BEEN
REMOVED FOR ACCESS
TO ADJUSTMENT SCREW
COPPER CAP
ANO PLASTIC
NUT
80 PSI
PLANT AIR
ADJUSTMENT
REGULATOR LOCKING NUT
0-5 PSI
BLOW-OFF
VAL VE
SPECIAL
SMALL ¿ESSURE GAUGE PLUG
ORFICE GRADUATED IN .25 PSI LINE
1/4" OD INCREMENTS
TUBE
ELBOW
FILTER
FIL TER/REGULA TO R
BLOW-OFF VALVE ASSEMBLY
PART No. PN01129
Figure 8: Spout Seal Blow-Off Valve Assembly
(Optional) Inlet Valve
The inlet valve gates the product flow to the fill head. The control of the valve can be via remote
controls and/or a local pushbutton. See the electrical drawings shipped with the equipment for
details.
Do not open the valve and let product into the fill head if the
! CAUTION bag inflator is running. Doing so can cause the material to be
dispersed into the air surrounding the Filler.
Optional Roller Conveyor
The filler may be provided with gravity or powered roller conveyors to transport the filled bulk bags.
A roller conveyor may be integrated on the Filler deck along with conveyors located before and after
the Filler.
The control of the powered conveyors may be accomplished from automatic and/or manual
pushbutton circuits. Refer to the Flexicon® Roller Conveyor manual for further details.

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(Optional) Bag Inflation
This optional feature is used to fully inflate an empty bulk bag with ambient air that is drawn through a
high volume blower. An inlet valve is required in order to close off the inlet and direct air into the bulk
bag. Pressing the ‘Bag Inflate’ button will start and stop the blower. The empty bulk bag should be
inflated to a point where the shape of the bag resembles a filled bag with the bottom seams square to
the pallet and not folded underneath the bottom of the bag.
Do not use the Bag Inflator while product is filling the bulk bag.
! CAUTION Doing so can cause the material to be dispersed into the air
surrounding the Filler.
Bag Inflation
Pushbutton
Figure 9: Bag Inflation Control
(Optional) Load Cells
Load cells are used in weigh batch applications. The load cells send an electrical signal that signifies
the weight of the object on the load cells. When load cells are used, a plc or weigh batch controller
manages the flow of product through the filler and administers preset fill points and feed rates.
Operation of the load cells is specific to each application. See the vendor instruction manuals and the
electrical drawings shipped with the equipment for more details.
(Optional) Densification Deck
During the filling period, the air springs will inflate and the deck will rise, followed by a timed pause,
followed by a period of deck vibration. The vibration will stop, a timed pause will elapse, and the deck
will be returned to its down position on the frame.
The densification deck is a feature that has a few options as far as operation and controls. Normally
the control of the deck is automated via a PLC or weigh batch logic. It is usually coordinated with a
weight control scheme. Manual, pushbutton controls may be provided.
The control parameters for the densification deck must be setup to define the weights and or times
that will initiate the densification process. During filling a time period will elapse or a certain
percentage of the fill weight will be reached when the deck will be raised and then vibrated for a set
amount of time to pack the product in the bulk bag. See the electrical schematics and documentation
for details.
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Standard Operating Procedure Flowchart
e START
)
FILL HEAD AT NO
PROPER
POSITION?
FILL HEAD
YES POSITION
PROCEDURE
INLET VALVE
YES
USED?
NO
NO INLET VALVE
CLOSED?
CLOSE INLET VALVE.

YES
PALLET USED?
YES
LOAD PALLET
NO CENTERED ON DECK.
YES
DENSIFICATION
DECK
INSTALLED?
LOWER
NO DENSIFICATION DECK
PERFORM
DENSIFICATION
DECK SETUP

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BAG LOOP
NO
HOOKS UP?
PUT BAG LOOPS UP.

YES
HANG BAG ON
HOOKS.
PULL BAG TAUGHT.
NO
BAG TOUCHES
THE PALLET?
FILL HEAD
YES POSITION See Installation Step
PROCEDURE 6.
SLIDE THE BAG NO

SPOUT OVER THE INLET VALVE
l
INFLATABLE SEAL. CLOSED?
SELECT THE SEAL

YES CLOSE INLET VALVE.
INFLATE CONTROL.
YES PRESS AND HOLD

BAG THE BAG INFLATE
INFLATION BUTTON.
INSTALLED?
NO
NO
BAG FULLY
OPEN?
YES
RELEASE THE BAG

INFLATE BUTTON.

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YES
INLET VALVE
USED?
OPEN INLET VALVE.

NO
START
PRODUCT
FLOW TO
FILLER
BAG FILLING.
NO
BAG FULL?
[VIA WEIGHT
OR VOLUME]
YES
NO
DENSIFICATIO
STOP N DECK
PRODUCT FLOW INSTALLED?
TO FILLER
YES
YES
INLET VALVE NO
USED?
AT TARGET
CLOSE INLET VALVE. WEIGHT OR
TIME?
NO
YES
SELECT THE SEAL INFLATE AIR BAGS

INFLATE CONTROL. TO RAISE THE DECK.
SLIDE THE BAG

ACTIVATE
SPOUT OVER THE
VIBRATORS TO PACK
INFLATABLE SEAL.
THE PRODUCT.
SELECT BAG LOOPS
DE-ACTIVATE
DOWN. VIBRATORS .
UNLOAD FILLED
BULK BAG. DEFLATE AIR BAGS
TO LOWER THE
DECK.
STOP

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Maintenance
Item Task Frequency
Filter
Clean or Replace As required.
Sock
Every three months or
Regulator(s) Drain condensed water.
as required by air quality.
Remove dust and dirt.
Grease Motor and Fan As required by severity of
Bearings application.
Blower
As prescribed in See manufacturer’s
manufacturer’s instructions
instructions
(Optional) Load
Clean out debris. As required.
Cells
See manufacturer’s
(Optional) Inlet Valve Clean and lubricate.
instructions.
Filter Sock
1. Loosen worm gear clamp and remove sock.

2. Clean or replace the filter sock.
3. Slide the clamp over the sock.
4. Slide the sock and the worm gear clamp over the port ring.
5. Secure the sock by tightening the worm gear clamp.
Blower
See blower manufacturer’s instructions for maintenance and service.
Regulator(s)
1. Remove compressed air supply and energy sources.

2. Lockout equipment.
3. Place a catch container or rag under the regulator’s drain plug.
4. Slowly open the drain plug.
5. Let condensate liquid drain.
6. Retighten the drain plug.

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LONG TERM STORAGE

All FLEXICON equipment is recommended to be stored indoors under cover, wrapped in plastic
with all openings sealed to prevent exposure or contact with moisture. Ideal ambient conditions are
77 degrees Fahrenheit with approximately 65% relative humidity. Protect from freezing. Refer to the
individual manuals and instructions for any equipment that is not manufactured by The FLEXICON
Corporation. Contact FLEXICON if you should have any further questions or concerns.

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SPARE PARTS
Please contact FLEXICON® for guidance and selection of your spare parts. See the Contacting
FLEXICON® page of this manual for the telephone number and the information required to identify
your material handling system and its components.
Rev 2-13-14

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Manual Operaciones

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FLEXICON TWIN-CENTERPOST

Bulk Bag Filler

Familiarity with Manual and Regulations

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

LONG TERM STORAGE 21

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Telephone and Fax Numbers

Phone: 1-888-FLEXICON [1-888-353-9426]

Monday through Friday, 8:00 am to 5:00 pm E.S.T.

Figure 1: Sample Serial Number Nameplate

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Danger indicates an imminently hazardous situation

Warning indicates an imminently hazardous situation which, if

Caution indicates a potentially hazardous situation

Notice is used to notify people of installation, operation,

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Equipment Safety Warnings

Electrical Power Present. Mandatory Electrical Lockout

Compressed air present. Mandatory Lockout Tagout to

Moving Parts Present. Do not allow individuals to stand

Do not allow tools, rags, or clothing to remain in or near

Do not mount peripheral equipment to the Filler system.

Do not use the Filler system for materials other

Do not allow agglomerating or hygroscopic material

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Applicable FLEXICON® Equipment

Equipment Model Reference Overview

The TWIN-CENTERPOST bulk bag

The optional densification deck

Load cells are special mounting

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Equipment Model Reference Overview

The optional bulk bag inflator package

Bag Filler Head

Inflatable Spout Electrical

Figure 2: Twin-Centerpost Bulk Bag Filler Installation

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Installation Quick Reference

1. Anchor filler to the foundation.

c. Use sixteen 3/4” bolts to secure the filler.

If load cells are used, be sure to protect them from shock

2. Remove the shipping hardware.

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

l.-'-'--, === - - =ne= - - �=

Figure 3: Densification Deck Shipping Hardware

3. Connect the dust collection port.

Vent/Dust Collection Port

4. Connect plant air supply.

c. Set regulator at 80 psi. All other regulators are factory set.

d. Additional connections may be applicable if certain options are delivered.

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

(Optional) Inlet Spout Seal Regulator and Blow-

Right Side View

5. Connect electrical components if applicable.

a. Measure the distance from the bottom sew seam

c. Put the fill head at a position that places the

h. Replace the clevis pins and safety clips.

j. Test the position of the filler head.

7. Test equipment. See Operation section for directions.

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA

Figure 7: Standard Function Controls

FLEXICON CORPORATION 2400 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA