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RCS-9624CN - 080189 Transformer Management Relay Instruction Manual (EN - DYBH0423.0233.1101)
RCS-9624CN - 080189 Transformer Management Relay Instruction Manual (EN - DYBH0423.0233.1101)
RCS-9624CN - 080189 Transformer Management Relay Instruction Manual (EN - DYBH0423.0233.1101)
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Before carrying out any work on the equipment the user should be familiar with the contents of this
manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason only qualified personnel may work on or operate the equipment.
l Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
l Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
l Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
DANGER means that death, severe personal injury, or considerable equipment damage will
occur if safety precautions are disregarded.
WARNING means that death, severe personal, or considerable equipment damage could occur
if safety precautions are disregarded.
CAUTION means that light personal injury or equipment damage may occur if safety
precautions are disregarded. This particularly applies to damage to the device and to
resulting damage of the protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
l Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
l Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!
l Earth
l Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
l Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
l External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
l Connection cable
Copyright
Version: RCS-9624CN V2.20.1.080189 NANJING NARI-RELAYS ELECTRIC CO., LTD.
Manual: V1.00 69 Suyuan Avenue. Jiangning, Nanjing 211102,China
P/N: EN_DYBH0423.0233.1101 Tel: 86-25-87178185, Fax: 86-25-87178208
Copyright © NR 2008. All rights reserved Website: www.nari-relays.com
Email: international@nari-relays.com
We reserve all rights to this document and to the information
contained herein. Improper use in particular reproduction and
dissemination to third parties is strictly forbidden except where
expressly authorized.
Table of Contents
Preface .............................................................................................................................................. i
Introduction............................................................................................................................... i
Table of Contents............................................................................................................................ v
1.2 Functions....................................................................................................................... 1
1.3 Features......................................................................................................................... 2
2.4 Certification................................................................................................................. 11
4.1 Overview...................................................................................................................... 23
4.3 Metering....................................................................................................................... 26
4.5 Signaling...................................................................................................................... 27
5.1 Overview...................................................................................................................... 29
5.3 AC Module................................................................................................................... 31
5.6 DC Module................................................................................................................... 35
6.1.1 Design............................................................................................................... 45
6.2.2 SETTINGS......................................................................................................... 49
6.2.3 VALUES............................................................................................................. 50
6.2.4 REPORT............................................................................................................ 50
6.2.8 VERSION........................................................................................................... 53
6.9.1 Overview........................................................................................................... 78
7.1 Overview...................................................................................................................... 81
Chapter 8 Communication........................................................................................................... 91
Chapter 1 Introduction
1.1 Application
The RCS-9624CN transformer management relay is designed for fast and selective short-circuit
protection, control and monitoring of transformers (substation-used or grounding transformers) in
impedance grounded or Peterson coil grounded or ungrounded system. The relay is suited to be
wall surface mounted indoors or outdoors or flush mounted into a control panel.
Bus
52 RCS-9624CN
MR FR
1.2 Functions
Protective Functions
50P/51P Non-directional overcurrent protection
50G/51G Non-directional earth fault protection
51Q Negative sequence overcurrent protection
VCE Voltage controlled element
64 Earth fault protection
49 Thermal overload supervision
MR Mechanical protection
AI Analog inputs
Voltage and current drift auto adjustment
Self supervision
1.3 Features
l On the premise of 24 samples per cycle, all data measurement, calculation and logic
discrimination could be finished within one sampling period. The event recording and
protection logic calculation also can be completed simultaneously.
l Definite time and inverse time of overcurrent protection are both provided.
l Definite time of negative sequence overcurrent protection is provided for high voltage side of
the transformer.
l Definite time and inverse time of negative sequence overcurrent protection are both provided
for low voltage side of the transformer.
l This relay constantly measures and calculates a large mount of analog quantities, such as
phase-to-phase voltage, phase current, neutral current, active power, reactive power, power
factor and frequency.
l This relay can monitor and record the operating times of opening/closing circuit breakers.
l Various methods of GPS clock synchronization, including message, pulse per second, and
IRIG-B synchronization.
l The HMI interface with a 160×80-dot LCD and a 9-button keypad on the front panel is very
friendly to the user.
l This relay is equipped with two EIA RS-485 standardized interfaces and two Ethernet
interfaces. The Ethernet interfaces are optional: electrical or optical.
l This relay can communication with SAS or RTU, the communication protocol of this device is
IEC60870-5-103.
l Perfect fault and disturbance recording function: 64 latest fault reports, 8 latest fault wave (up
to 15s), 64 user operating records of users to equipment, and 256 records of time tagged
sequence of event can be recorded.
l Two options are available for rated secondary current of CT inputs: 1A or 5A.
l Four options are available for rated auxiliary voltage: 250V, 220V, 125V, 110V.
l The rated current of target and seal-in relays in trip and closing circuit can be adaptive to 0.5 ~
4.0A.
The manufacturers accept no responsibility for any damage resulting from improper use of the
RCS-9624CN.
Other special agreements are only valid if they are included in the contract.
Quiescent
<15W
condition
Burden
Operating
<25W
condition
Backup battery type ML2032, 3V, 65mAh
Enclosure dimensions
142.4×266.0×203.0 (unit: mm)
(W×H×D)
Trepanning dimensions
154.0×268.0, M5 screw
(W×H)
Communication
Parameters
medium
Interfaces for communicating with RTU/SCADA
Port number 2
Baud rate 4800 ~ 38400bps
Transmission distance < 1000m@4800bps
RS-485 (EIA)
Maximal capacity 32
Protocol IEC60870-5-103:1997
Safety level Isolation to ELV level
Port number 2
Connector type RJ-45
Transmission Rate 100Mbits/s
Electrical Transmission standard 100Base-TX
Transmission distance < 100m
Protocol IEC60870-5-103:1997 or IEC61850
Safety level Isolation to ELV level
Port number 2
Ethernet
Connector type SC
Transmission Rate 100Mbits/s
Transmission standard 100Base-FX
Optical Optical Fiber Type Multi-mode
Wavelength 1300nm
Transmission distance < 1500m
Protocol IEC60870-5-103:1997 or IEC61850
Safety level Isolation to ELV level
Spot frequency
-Radiated amplitude-modulated 10Vm(rms), f=80MHz/160MHz
/450MHz/900MHz
- Radiated pulse-modulated 10Vm(rms), f=900MHz
Fast transient disturbance tests IEC60255-22-4:2002
(idt IEC 61000-4-4)
- Power supply, I/O & Earth terminals Class IV, 4kV, 2.5kHz, 5/50ns
- Communication terminals Class IV, 2kV, 5.0kHz, 5/50ns
Surge immunity tests IEC60255-22-5:2002
(idt IEC 61000-4-5:1995) , Class III
- Power supply, AC inputs, I/O terminals 1.2/50us,
2kV, line to earth;
1kV, line to line
Conducted RF electromagnetic disturbance IEC60255-22-6, Class III
- Power supply, AC, I/O, Comm. terminal 10V(rms), 150kHz~80MHz
IEC61000-4-8:1993, Class V
Power frequency magnetic field immunity 100A/m for 1min
1000A/m for 3s
IEC61000-4-9:1993, Class V
Pulse magnetic field immunity 6.4/16 us
1000A/m for 3s
IEC61000-4-10:1993, Class V
Damped oscillatory magnetic field immunity
100kHz & 1MHz – 100A/m
2.3.5 Telesignal
Resolution of telesignals ≤ 2 ms
Input of telesignals Potential-free contact
Resolution of SOE ≤ 1ms
2.4 Certification
l ISO9001: 2000
l ISO14001:2004
l OHSAS18001: 1999
l CMMI L2
Voltage, current, frequency, power and energy metering functions are built into the relay as a
standard feature. Current parameters are available as total waveform RMS magnitude, or as
fundamental frequency only RMS magnitude and angle.
Diagnostic features include a sequence of records capable of storing 256 time-tagged events. The
disturbance records also can be captured during a system fault. The internal clock used for
time-tagging can be synchronized with a PPS signal and via the communication protocol over a
RS-485 port or an Ethernet port; it also can be synchronized with an IRIG-B signal. This precise
time stamping allows these records to be determined throughout the system. These tools
significantly reduce troubleshooting time and simplify report generation in the event of a system
fault.
Two rear RS-485 ports and two rear Ethernet ports allow independent access by operating and
engineering staff. All the ports use the IEC 60870-5-103 protocol. The RS-485 ports may be
connected to the supervisory system with baud rates up to 38.4 kbps, and the Ethernet ports has
100Mbit/s transmission rate. A rear RS-232 port is used to connect to an EPSON® LQ-300K serial
printer.
1. Any one of phase currents is in excess of the setting of the stage 1 overcurrent protection
multiplied by 0.95 at HV side of the transformer, on condition that the stage 1 overcurrent
protection is enabled (I>0.95×[I_OC1_H]).
2. Any one of phase currents is in excess of the setting of the stage 2 overcurrent protection
multiplied by 0.95 at HV side of the transformer, on condition that the stage 2 overcurrent
protection is enabled (I>0.95×[I_OC2_H]).
3. Any one of phase currents is in excess of the setting of the stage 3 overcurrent protection
multiplied by 0.95 at HV side of the transformer, on condition that the stage 3 overcurrent
protection is enabled (I>0.95×[I_OC3_H]).
4. Negative sequence current is in excess of the setting of the stage 1 negative sequence
overcurrent protection multiplied by 0.95 at HV side of the transformer, on condition that the
stage 1 negative sequence overcurrent protection is enabled (I2>0.95×[I_NegOC1_H]).
5. Negative sequence current is in excess of the setting of the stage 2 negative sequence
overcurrent protection multiplied by 0.95 at HV side of the transformer, on condition that the
6. Zero sequence current is in excess of the setting of the stage 1 zero sequence overcurrent
protection multiplied by 0.95 at HV side of the transformer, on condition that the stage 1 zero
sequence overcurrent protection is enabled (I0H>0.95×[I_ROC1_H]).
7. Zero sequence current is in excess of the setting of the stage 2 zero sequence overcurrent
protection multiplied by 0.95 at HV side of the transformer, on condition that the stage 2 zero
sequence overcurrent protection is enabled (I0H>0.95×[I_ROC2_H]).
8. Zero sequence current is in excess of the setting of the stage 1 zero sequence overcurrent
protection multiplied by 0.95 at LV side of the transformer, on condition that the stage 1 zero
sequence overcurrent protection is enabled (I0L>0.95×[I_ROC1_L]).
9. Zero sequence current is in excess of the setting of the stage 2 zero sequence overcurrent
protection multiplied by 0.95 at LV side of the transformer, on condition that the stage 2 of zero
sequence overcurrent protection is enabled (I0L>0.95×[I_ROC2_L]).
10. Any binary input of the mechanical protections is energized (BI_MR1=1, BI_MR2=1 or
BI_MR3=1), if the corresponding mechanical protection is enabled.
The FD (Fault Detector) element will reset to normal operation status in 500ms after the last one of
the above items resets. The following figure shows the logic of fault detector of RCS-9624CN.
The stage 1 and stage 2 of overcurrent protection have the same protective functional logic. Two
voltage control elements can be applied with the stage 1 and stage 2 of overcurrent element
respectively to be voltage controlled overcurrent protections.
When the stage 3 of overcurrent protection is used as regular definite time overcurrent protection,
it has the same protective functional logic with other stages of overcurrent protection, but it hasn’t
a voltage control element; when it is used as inverse definite minimum time (IDMT) overcurrent
protection, it has a different protective functional logic with other stages of overcurrent protection.
The functional logic diagram for the stage 1 overcurrent protection is shown as bellow. The
overcurrent block is a level detector that detects that the current magnitude is above the threshold.
Figure 3.2-1 Logic diagram for the stage 1 overcurrent protection of HV side
Where:
[En_VCE_OC1_H] is the logic setting of the voltage control element for OC1 at HV side;
The stage 2 overcurrent protection has the same logic diagrams with the stage 1 overcurrent
protection, but the operation threshold is [I_OC2_H]. The stage 3 overcurrent protection is used as
definite time overcurrent protection without voltage control element, and the operation threshold is
[I_OC3_H].
If the current detected by a local relay for a remote fault condition is below its overcurrent setting, a
voltage controlled overcurrent (VCO) element may be used to increase the relay sensitivity to such
faults. In this case, a reduction in system voltage will occur; this may then be used to reduce the
pick up level of the overcurrent protection. The VCO function can be selectively enabled on the
first two stages of the main overcurrent element, which was described in Section 3.2.1
“Three-stage Overcurrent Protection”. When VCO is enabled, the overcurrent setting can be
modified just to be in excess of the maximum value of load current.
Note that voltage dependent overcurrent relays are more often applied in practical protection
applications in order to give adequate overcurrent relay sensitivity for close up fault conditions.
The fault characteristic of this protection must then coordinate with any of the downstream
overcurrent relays that are responsive to the current decrement condition. It therefore follows that
if the RCS-9624CN relay is to be applied in a generator station, the use of voltage controlled
overcurrent protection in this relay may allow better coordination with the VCO relay on the
generator.
For the operation accuracy of the VCO protection, it is necessary to take the status of the voltage
transformer into account. If the voltage transformer has an error in it, the numerical relay will issue
an [Alm_VTS] signal and de-energize all the elements that relate to the voltage measurement.
The functional logic diagram for the voltage controlled overcurrent protection is shown in Figure
3.2-1. The detailed functional logic diagram for the voltage control element of phase A is shown as
bellow. The logic diagrams for voltage control element of other two phases can be gotten on the
analogy of this.
[En_BlkOC_VTS]
[En_VTS]
Alm_VTS
[En_VCE_OC1_H]
Figure 3.2-2 Logic diagram for the voltage control element of phase A
Where:
[V_NegOV_VCE] is the voltage setting of the negative sequence overvoltage control element;
[En_VCE_OC1_H] is the logic setting of the voltage control element for OC1 at HV side.
[En_BlkOC_VTS] is the logic setting of the function which can block overcurrent protection
with voltage control when voltage transformer failure occurs.
The stage 3 overcurrent protection of HV side also can be used as inverse definite minimum time
(IDMT) overcurrent protection.
Various methods are available to achieve correct relay coordination on a system; by means of time
alone, current alone or a combination of both time and current. Grading by means of current is
only possible where there is an appreciable difference in fault level between the two relay
locations. Grading by time is used by some utilities but can often lead to excessive fault clearance
times at or near source substations where the fault level is highest. For these reasons the most
commonly applied characteristic in coordinating overcurrent relays is the IDMT type.
The inverse time delayed characteristics comply with the following formula (based on IEC60255-4
standard).
β
t= TP
( I / I p )α − 1
Where:
β = Constant
α = Constant
t = Operation time
I = Measured current
Ip is the current threshold setting; the current setting of the stage 3 overcurrent of HV side
(I_OC3_H) is used as the Ip in this relay. If the stage 3 overcurrent protection of HV side is
used as IDMT overcurrent protection, the range of the setting [I_OC3_H] is 0.1×In to 4×In.
Tp is the time multiplier setting; the time delay setting of the stage 3 overcurrent of HV side
(t_OC3_H) is used as Tp in this relay. If the stage 3 overcurrent protection is used as IDMT
overcurrent protection, the range of the setting [t_OC3_H] is 0.05s to 3.20s.
Three types of IDMT characteristic curves are applied in this relay. The setting [Opt_InvOC_H] can
be used to select the expected curve (see Section 7.3 “Protection Settings”).
If the IDMT overcurrent protection of HV side is expected, the settings [En_InvOC_H] and
[En_OC3_H] must be set as “1”, and this protection will be enabled.
The functional logic diagram for the IDMT overcurrent protection of HV side is shown as bellow.
The overcurrent block is a level detector that detects that the current magnitude is above the
threshold.
Ia > [I_OC3_H]
[t_OC3_H]
Ib > [I_OC3_H] & [Op_OC3_H]
Ic > [I_OC3_H] &
[En_OC3_H] IDMT
& [Op_InvOC_H]
[En_InvOC_H]
Figure 3.2-3 Logic diagram for the IDMT and stage 3 overcurrent protection
Where:
This relay provides two-stage negative sequence overcurrent protection with independent definite
time delay characteristics for the HV side. Each stage can be enabled/disabled by scheme logic
settings independently.
The functional logic diagram for the stage 1 negative sequence overcurrent protection is shown as
bellow. The overcurrent block is a level detector that detects that the current magnitude is above
the threshold.
Figure 3.3-1 Logic diagram for the stage 1 negative sequence overcurrent protection
Where:
[I_NegOC1_H] is the current setting of the stage 1 negative sequence overcurrent protection;
[En_NegOC1_H] is the logic setting of the stage 1 negative sequence overcurrent protection.
The stage 2 negative sequence overcurrent protection has the same logic diagrams with the stage
1 negative sequence overcurrent protection, but the operation threshold is [I_NegOC2_H].
The relay incorporates a current based thermal replica, using load current to model heating and
cooling of the protected plant. The element only can be set to issue alarm signal.
The heat generated within an item of plant, such as a cable or a transformer, is the resistive loss
(Ι2R x t). Thus, heating is directly proportional to current squared. The thermal time characteristic
used in the relay is therefore based on current squared, integrated over time. The relay
automatically uses the largest phase current for input to the thermal model.
The functional logic diagram for the thermal overload protection is shown as bellow. The overload
block is a level detector that detects that the current magnitude is above the threshold.
Where:
The relay provides two-stage zero sequence overcurrent protection (51G) for the earth fault of the
HV side of the transformer.
When the equipment is used in non-effective grounding or small current grounding system, the
grounding zero sequence current during ground fault is basically small capacitive current. Correct
selection of faulty phase in zero sequence protection could not be ensured by detection of such
current. Since all protection equipment are connected with each other via network and information
resource could be shared in RCS-9000 substation automation system, so the faulty equipment
could be decided firstly by related information from various equipments on same bus and then
decided finally by trial tripping of the breaker of equipment having been selected. Zero sequence
current has to be led from a zero sequence current transformer in this case.
When the equipment is used in small resistance grounding system, the grounding zero sequence
current during ground fault is larger and could be used for tripping directly. Two stages are
equipped for the zero sequence current protection. The zero sequence current for tripping in this
case could be that led from a zero sequence current transformer.
All the two stages of the zero sequence overcurrent protection have definite time characteristics.
The following figure shows the operating process of definite time overcurrent characteristics of the
two stages.
Figure 3.5-1 Logic diagram for the zero sequence overcurrent protection of HV side
Where:
[I_ROC1_H] is the current setting of the stage 1 residual overcurrent protection at HV side;
[t_ROC1_H] is the time-delay setting of the stage 1 residual overcurrent protection at HV side;
[En_ROC1_H] is the logic setting of the stage 1 residual overcurrent protection at HV side;
[I_ROC2_H] is the current setting of the stage 2 residual overcurrent protection at HV side;
[t_ROC2_H] is the time-delay setting of the stage 2 residual overcurrent protection at HV side;
[En_ROC2_H] is the logic setting of the stage 2 residual overcurrent protection at HV side.
If the setting [En_ROC2_H] is set as “0”, the stage 2 zero sequence overcurrent protection also
can only issue an alarm signal [Alm_ROC_H], but not issue a tripping signal. Otherwise, the stage
2 zero sequence overcurrent protection can issue a tripping signal.
The relay provides two-stage zero sequence overcurrent protection (51G) for the earth fault of the
LV side of the transformer. The stage 2 zero sequence overcurrent protection can be set with
IDMT characteristic.
The function of this protection is just like the zero sequence overcurrent protection for the HV side,
the following figure shows the operating process of definite time overcurrent characteristics of the
two stages.
Figure 3.6-1 Logic diagram for the zero sequence overcurrent protection of LV side
Where:
[I_ROC1_L] is the current setting of the stage 1 residual overcurrent protection at LV side;
[t_ROC1_L] is the time-delay setting of the stage 1 residual overcurrent protection at LV side;
[En_ROC1_L] is the logic setting of the stage 1 residual overcurrent protection at LV side;
[I_ROC2_L] is the current setting of the stage 2 residual overcurrent protection at LV side;
[t_ROC2_L] is the time-delay setting of the stage 2 residual overcurrent protection at LV side;
[En_ROC2_L] is the logic setting of the stage 2 residual overcurrent protection at LV side.
The stage 2 zero sequence overcurrent protection can be set with IDMT characteristic, when the
setting [En_InvROC_L] is set as “1”.
The inverse time delayed characteristic of this protection is same as the IDMT overcurrent
protection (see Section 3.2.3 “Inverse Definite Minimum Time Overcurrent Protection”).
If the IDMT overcurrent protection of LV side is expected, the settings [En_InvROC_L] and
[En_ROC2_L] must be set as “1”, and this protection will be enabled.
The functional logic diagram for the zero sequence IDMT overcurrent protection of LV side is
shown as bellow. The overcurrent block is a level detector that detects that the current magnitude
is above the threshold.
Figure 3.6-2 Logic diagram for the zero sequence IDMT overcurrent protection
Where:
[I_ROC2_L] is the current setting of the stage 2 residual overcurrent protection at LV side;
[t_ROC2_L] is the logic setting of the stage 2 residual overcurrent protection at LV side;
[En_InvROC_L] is the logic setting of the residual IDMT overcurrent protection at LV side.
If the circuit breaker don’t have enough capacity to close or trip, or a fuse circuit is equipped as the
overcurrent protection, the overcurrent blocking protection can be put into service.
If the fault current is above the threshold of this element, the tripping output function of this relay
will be blocked at once, and a signal [Op_OC_Blk_Prot] will be issued at the same time. If the fault
current is under the threshold for more than 100ms, the overcurrent blocking protection will reset
and the tripping output function of this relay will be in service again.
This relay provides three special binary inputs for mechanical (non-electricity) protection. If the
relay detects one of the energized inputs for a defined time delay, the relay will issue a tripping
signal or an alarm signal, which is decided by the relevant setting.
Two of the mechanical protections can issue a tripping signal or an alarm signal, and another one
only can issue a tripping signal.
These special binary inputs and their functions are listed as below.
The circuit breaker position state is taken into account; only when the CB position state is closed,
the mechanical protections will be in service.
[S_State_CB]
[BI_MR1]
& [t_MR1] [Op_MR1]
[En_MR1]
[BI_MR2]
& [t_MR2] [Op_MR2]
[En_MR2]
[BI_MR3]
& [t_MR3] [Op_MR3]
[En_MR3]
& [t_MR3] [Alm_MR3]
[BI_MR3]
Where:
4.1 Overview
Though the protection system is in non-operating state under normal conditions, it is waiting for a
power system fault to occur at any time and must operate for the fault without fail. When the
equipment is in energizing process before the LED “HEALTHY” is on, the equipment needs to be
checked to ensure there are no errors. Therefore, the automatic supervision function, which
checks the health of the protection system when startup and during normal operation, plays an
important role.
The numerical relay based on the microprocessor operations is suitable for implementing this
automatic supervision function of the protection system.
In case a fatal fault is detected during automatic supervision, the equipment will be blocked out. It
means that relay is out of service. Therefore you must re-energize the relay or even replace a
module to make relay back into service.
The relay also provides some auxiliary functions, such as disturbance data record, on-line data
metering, real-time power calculation etc. All these make the relay meet the demands of the
modern power grid requirements.
If a failure is detected in the DC power supply circuit, the alarm signal [Alm_Pwr_DC] will be
issued and the relay will be blocked. The LED indicator “HEALTHY” will be extinguished.
Chips controlling the output relays in the output circuit are continually monitored. If any error or
damage is detected in these chips, the alarm signal [Alm_TrpOut] will be issued and the relay will
be blocked. The LED indicator “HEALTHY” will be extinguished.
The VTS logic in the relay is designed to detect the voltage failure and automatically adjust the
configuration of protective elements whose stability would otherwise be compromised. A
time-delay alarm output is also available.
(2) positive phase sequence (PPS) voltage is less than 30V with the presence of current of any
phase (I.e., any of the phase current is in excess of 0.06In ).
This gives operation for the loss of voltages. Stability of the VTS function is assured during system
fault conditions, by the presence of any pickup element.
(2) U2>8V
That any of these two conditions is satisfied means the VT is in abnormal status. Then VT alarm is
issued 10s later. When the VT status returns to normal condition, the alarm will be restored
automatically 1.25s later.
In normal operation program of the equipment, if a CT failure is detected, the alarm signal
[Alm_CTS] will be issued and the LED indicator “ALARM” will be lit.
When a phase-to-earth fault has occurred and the calculated zero sequence current is greater
than its threshold value, then the alarm [Alm_EF] will be issued 15s latter and the LED “ALARM”
will be lit.
When the relay detects that the maximum phase voltage of the system is more than 75V or the
zero sequence voltage is more than 30V and the negative sequence voltage is less than 8V, the
LED indicator “ALARM” will be lit and the alarm signal [Alm_EF] will be issued after 15s later.
The logic diagram of the earth fault supervision element is shown as below.
4.3 Metering
The relay produces a variety of both directly and calculated power system quantities. These
measurement values are updated on a per second basis and can be viewed in the submenu
“METERING” (in menu “VALUES”) of the relay or via relay communication.
This relay is able to measure and display the following quantities as summarized:
l phase voltage
l phase current
l system frequency
The measurands include IaM, IcM, I0, Ua, Ub, Uc, Uab, Ubc, Uca, U0, f, P, Q and COSφ etc.
These measurands are got by real-time calculation and real-time summation locally. Active and
reactive power calculation eliminates error due to unbalance of the system voltage. This
calculation is independent with network.
All these measurands also can transmit to the SAS or RTU through communication. More
information about the communication and protocols, see Chapter 8 “Communication”.
The relay can receive the remote control commands to trip or close the circuit breaker. At most
three groups telecontrol output relays can be configured and at least one.
Before executing a telecontrol command, it is necessary to put the telecontrol handle at the
“Remote” position and make the value of [EBI_TeleCtrl] as “1” in the submenu “BI STATE”.
The remote control commands include remote tripping command, remote closing command etc.
More information about the communication and protocols, see Chapter 8 “Communication”.
It is recommended that separate relay output contacts are allocated for remote circuit breaker
control and protection tripping. This enables the control outputs to be selected via a local/remote
selector switch. Where this feature is not required the same output contact(s) can be used for both
protection and remote tripping.
4.5 Signaling
General purpose binary inputs are used to monitor the positions of up to ten contacts. They have a
common negative pole input. See Chapter 5 “Hardware Description” for the details about these
binary inputs.
The signal state change confirmation time of the BI_1 and BI_2 can be set respectively. Other
inputs (BI_3 ~ BI_10) have the same confirmation time, it is default 20ms and can be settable.
l The BI_19 is used to denote whether the No.3 mechanical protection has input signal to this
relay. If it’s energized, it means that this relay receives a mechanical protection signal. If the
state of BI_19 keeps for a relevant duration, this relay will issue a tripping or alarm signal.
l The BI_20 is used to denote whether the No.2 mechanical protection has input signal to this
relay. If it’s energized, it means that this relay receives a mechanical protection signal. If the
state of BI_20 keeps for a relevant duration, this relay will issue a tripping or alarm signal.
l The BI_21 is used to denote whether the No.1 mechanical protection has input signal to this
relay. If it’s energized, it means that this relay receives a mechanical protection signal. If the
state of BI_21 keeps for a relevant duration, this relay will issue a tripping signal.
l The BI_23 is used to denote whether the VT is under maintenance or commissioning. If it’s
energized, it means that the relay de-energizes all the elements that relate to the voltage
measurement.
l The BI_24 is used to reset the LCD and the LED indicators in the front panel of this relay. If it’s
energized, the LCD and LED indicators will run as they are in normal condition.
l The BI_25 is used to denote whether the relay is under maintenance or commissioning. If it’s
energized, it means that the relay doesn’t transmit any message through the uplink
communication interfaces.
5.1 Overview
The modular design of the RCS-9624CN allows the relay to be easily upgraded or repaired by a
qualified service person. The faceplate is hinged to allow easy access to the configurable modules,
and back-plugging structure design makes it easy to repair or replace any modules.
There are several types of hardware modules in the RCS-9624CN; each module takes a different
part in this relay. The RCS-9624CN mainly consists of DC module (power supply module), CPU
module, AC module (analog inputs module, VTs and CTs), SWI module, ODI module and HMI
module. Following figure shows the block diagram of the RCS-9624CN.
l CPU module with a powerful microchip processor, two serial interfaces and two Ethernet
interfaces for SAS or RTU, one interface for the local printer, and one clock synchronization
interface.
l HMI module with a 160×80-dot matrix backlight LCD, a 9-key keypad, 5 LED indicators.
l DC module power supply module with ten regular optical insulation inputs and seven special
optical insulation inputs, and a built-in extension module of the interfaces of the CPU module.
l SWI module with some necessary contact outputs (based on relays), such as trip-outputs,
signal outputs etc.
l ODI module with four contact outputs for tripping or signaling, two DC analog outputs for
measuring.
NOTE: The SWI module and ODI module are optional according to practical engineering.
The built-in extension module of the interfaces of the CPU module on the DC module is
optional too; i.e. the amount and medium of the Ethernet interfaces are optional.
Figure 5.1-2 shows the front panel and the rear panel of the RCS-9624CN (fully equipped).
The basic enclosure for the RCS-9624CN is an electronic equipment rack (see Figure 5.2-1) with
an adequate number of slots for the AC module, DC module, SWI module and ODI module. The
basic rack is equipped with a back plane (mother board), and the CPU module is equipped with
the basic rack. The back plane provides some back plane lines for distributing signals within the
enclosure.
There are six slots in the rack of RCS-9624CN, which can be populated with four modules: AC
module, DC module, SWI module, ODI module. Typical allocation of slots is shown in Figure 5.2-2.
In various applications, the AC module and DC module are always applied as basic modules of the
RCS-9624CN. The SWI module and ODI module are optional according to practical engineering.
In Section 5.9 “Module Configuration Scheme”, the more information about the optional modules is
described detailedly.
5.3 AC Module
The AC module is an analog input unit. It contains three voltage transformers and seven current
transformers. It can transform these high AC input values to relevant low AC output value, which
are suited to the analog inputs of the CPU module. It also can be thought as a bridge between the
CPU module and the external analog signals that come into the relay. The transformers are used
both to step-down the currents and voltages to levels appropriate to the relay’s electronic circuitry
and to provide effective isolation between the relay and the power system. A low pass filter circuit
is connected to each transformer (CT and VT) secondary circuit for reducing the noise of each
analog AC input signal.
NOTE: The rated value of the input current transformer is optional: 1A or 5A. The rated
value of the CT must be definitely declared in the technical scheme and the contract.
NOTE: Because the rated value of the input current transformer is optional, it is
necessary to check that whether the rated values of the current transformer inputs are
accordant to the demand of the practical engineering before putting the device into
operation.
A 24-pin connector is fixed on the front of the AC module. The terminal definition of the connector
is described as below.
DANGER: Never allow the current transformer (CT) secondary circuit connected to this
equipment to be opened while the primary system is live. Opening the CT circuit will
produce a dangerously high voltage. If this safety precaution is disregarded, personal
death, severe personal injury or considerable equipment damage will occur.
The CPU module is the kernel part of this equipment, and contains a powerful microchip processor
and some necessary electronic elements. This powerful processor performs all of the functions for
the relay: the protection functions, the communication management functions. There are several
A/D conversion circuits on this module, which are used to convert the AC analog signals to
corresponding DC signals for fulfilling the demand of the electrical level standard. A high-accuracy
clock chip is contained in this module, it provide accurate current time for the RCS-9624CN.
l Protection calculations
The CPU module can calculate protective elements (such as overcurrent element, zero
sequence overcurrent etc.) based on the analog inputs form the AC module and binary inputs
from the DC module, and then decides that whether the device need to trip or reclose.
l Communication management
The CPU module can effectively manage the communication procedure, and reliably send out
some useful information through its various communication interfaces. Two serial interfaces
for SAS or RTU, two Ethernet interfaces for SAS or RTU and one serial interface for the
printer are contained in this module. A 20-pin interface for the connection with the HMI module
is contained in this module too. If an event is occurred (such as SOE, protective tripping event
etc.), this module will send out the relevant event information through these interfaces, and
make it be easily observed by the user.
l Auxiliary calculations
Basing on the analog inputs, the CPU module also can calculate out the measurement values,
such as active power, reactive power and power factor etc. All these values can be sent to a
SAS or a RTU through the communication interfaces.
l Clock Synchronization
This module has a local clock chip and an interface to receive clock synchronized signals
from external clock source. These signals include PPS (pulse per second) signal and IRIG-B
signal. Basing on the timing message (from SAS or RTU) and the PPS signal, or basing on
the IRIG-B signal, this module can make the local clock synchronize with the standard clock.
There are some jumpers on this module for various purposes. The jumpers JP1 (“ARM-JTAG”) is
used to connect with an ARM simulator, and the jumper J6 (“DSP-JTAG”) is used to connect with a
DSP simulator. The jumper J5 (“CPLD”) is used to program the CPLD chip on this module. The
jumper JP8 (“CONSOLE”) is used to debug the ARM program of this module.
All above jumpers are reserved for the manufacturer to develop and debug the relevant programs
of this module; the user needn’t use anyone of them.
NOTE: In a regular application, anyone of the above jumpers must be kept the state that
has been set by the manufacturer. Any change of the configuration of the above jumpers
is not permitted.
The jumper JP2 and JP3 are used to download the relevant programs of the CPU module. When
the jumper JP2 is connected, writing the DSP program to the corresponding flash memory is
permitted. When the jumper JP3 is connected, downloading the ARM program to the CPU module
is permitted.
NOTE: In a regular application, the jumper JP2 and JP3 are unconnected. The two
jumpers are only reserved for the manufacturer to refresh the programs of the CPU
module.
The HMI module is installed on the front panel of RCS-9624CN (see Figure 5.5-1). It is used to
observe the running status and event information on the LCD, and configure the protection
settings and device operation mode. A 160×80-dot matrix backlight LCD, a 9-key keypad, five LED
indicators are contained in this module. All these can help the user to know the status of the
equipment and detailed event information easily, and provide convenient and friendly access
interface for the user. For further details, see Chapter 6 “Human-machine Interface”.
The elements and their functions of the HMI module are listed as follow.
This LCD is used for monitoring status, fault diagnostics and setting, etc.
These LED indicators are used to denote the status of this protective system.
l A 9-key keypad
5.6 DC Module
The power supply module is a DC/DC converter with electrical insulation between input and output,
and an output power of 30W. The power supply module has an input voltage range as described in
Chapter 2 “Technical Data”. The standardized output voltages are +3.3V, +5V, ±12V and +24V DC.
The tolerances of the output voltages are continuously monitored.
The +3.3V DC output provides power supply for the microchip processors, and the +5V DC output
provides power supply for all the electrical elements that need +5V DC power supply in the relay.
The ±12V DC output provides power supply for A/D conversion circuits in this device, and the
+24V DC output provides power supply for the static relays on the operation circuits (SWI module,
ODI module).
The input of the power supply module is protected by a 3.15A / 250 V slow fuse. The current surge
when energizing the power supply module is limited to 3.15A. The use of an external miniature
circuit breaker is recommended. The circuit breaker must be in the on position when the device is
in operation and in the off position when the device is in cold reserve.
Ten regular optical insulation binary inputs and seven special optical insulation binary inputs are
contained in this module. The regular optical insulation binary inputs are used to monitor the
position of the regular binary signals; the special optical insulation binary inputs are used to
monitor the position of the special binary signals, which must be taken into account in the
protection calculations and communication management of the CPU module.
A built-in extension interfaces module of the CPU module is equipped on the DC module. Two EIA
RS-485 standardized ports and two Ethernet ports are contained in the built-in module.
The Ethernet ports are optional: optical or electrical. For more information about the Ethernet ports,
see Section 2.1.4 “Communication Interfaces”.
NOTE: The transmission rate of the two Ethernet ports are 100M/bit.
There are two connectors on the front of the DC module: a 12-pin connector and a 30-pin
connector. The terminal definition of the two connectors is described as below.
The SWI module consists of some necessary contact outputs, such as trip-outputs, signal outputs
etc. It can receive tripping commands or reclosing commands from the CPU module, and then
execute these commands. This module also can send out some necessary binary output signals
(dry contact) to the SAS or RTU according to the relevant commands from the CPU module.
A triggering relay (controlled by the fault detector) controls all other protection tripping relays in this
module. Other protection tripping relays will not be de-energized until the triggering relay is
energized.
Following figure shows schematic diagram of the operating circuit. Anti-pump circuit of the
breaker’s contacts is provided in this circuit.
Figure 5.7-1 Schematic diagram of the operating circuit of the SWI module
Here, each abbreviation implicates a relevant functional relay. All the abbreviation and their
implications are listed in following table.
Abbreviation Implication
TWJ Open position relay, 52b
HWJ Closed position relay, 52a
TBJ Tripping seal-in relay
HBJ Closing seal-in relay
BTJ Protection tripping relay
TBJV Anti-pump relay
KKJ Post closed position relay
YHJ Remote closing relay
YTJ Remote tripping relay
The relays TWJ is applied to supervise the open state of circuit breaker when terminal 419 is
connected to the negative pole of power supply in series with normal closed auxiliary contact
of circuit breaker (52b).
In addition, if terminal 419 is connected with terminal 418, i.e. connected with normal closed
auxiliary contact of circuit breaker (52b) and its close coil (CC), the relay TWJ can provide
supervision on health of close coil (CC) as well.
The LED indicator “CB OPEN” in green lighting shows the open state of the circuit breaker.
The relays HWJ is applied to supervise the open state of circuit breaker when terminal 417 is
connected to the negative pole of power supply in series with normal open auxiliary contact of
circuit breaker (52a).
In addition, if terminal 417 is connected with terminal 416, i.e. connected with normal open
auxiliary contact of circuit breaker (52a) and its trip coil (TC), the relay HWJ can provide
supervision on health of trip coil (TC) as well.
A normal closed contact of HWJ serials with a normal closed contact of TWJ can initiate a
control circuit failure annunciation by the terminal 421 and 426.
The LED indicator “CB CLOSE” in red lighting shows the open state of the circuit breaker.
l Closing Circuit
Manual closing signal arrives at terminal 410. Terminal 418 shall be connected to close coil
(CC) in series with normal open auxiliary contact of circuit breaker (52b).
HBJ is a seal-in auxiliary relay, whose pickup current is adaptive to the closing current in the
range of 0.5A-4.0A.
Even if closing signal disappears, the normal open contact of relay HBJ will keep closing to
maintain closing circuits working until circuit breaker is closed successfully and the auxiliary
contact of circuit breaker (52b) is open. TBJV is the anti-pump relay; the details of the TBJV
relay are described in following section.
l Trip Circuit
Protection trip signal arrives at terminal 414, and manual trip signal arrives at terminal 411.
Terminal 416 shall be connected to trip coil (TC) in series with normal open auxiliary contact of
circuit breaker (52a). Terminal 414 shall be connected with terminal 409 by an isolator link.
TBJ is a seal-in auxiliary relay, whose pickup current is adaptive to the trip current in the range
of 0.5A-4.0A.
Even if tripping signal disappears, the normal open contact of relay TBJ will keep closing to
maintain trip circuits working until circuit breaker is tripped successfully and normal open
auxiliary contact of circuit breaker (52a) is open. TBJ is also used in anti-pump circuit; the
details of the TBJ relay are described in following section.
l KKJ
KKJ is a bi-stable auxiliary relay. When circuit breaker is closed manually, the relay KKJ will
pick up and latch, when circuit breaker is tripped manually, the relay KKJ will reset. The
normal open contact of KKJ can be used together with normal closed auxiliary contact of
circuit breaker (52b), to initiate auto-recloser in case that circuit breaker trips especially
without any trip commands from protection and manual switch. A normal open contact is
provided to denote the position of the KKJ relay via terminals 406 and 407.
l Anti-pump
In the event that a breaker is closed onto a fault, while the operator is applying a close signal
via a closed control switch, the circuit breaker will trip and prevent further closing again until
the closing circuit has been de-energized by the operator releasing the control switch.
When trip signal comes and at the same time close signal persists, the normal open contact of
TBJ will close and TBJV will operate and keep sealed with its’ own normal open contact. The
normal closed contact of TBJV will cut off closing circuit to prevent any further closing.
A 30-pin connector is fixed on the front of the SWI module. The terminal definition of the connector
is described as below.
Two jumpers on this module are used to configure the output mode of the two reserved output
contacts (427~428, 429~430) respectively. If pin-1 and pin-2 are connected, the action of the
relevant reserved output contact is in the control of the triggering relay (controlled by the fault
detector); if pin-2 and pin-3 are connected, the relevant reserved output contact is out of the
control of the triggering relay.
The location of these available jumpers on the DC module is shown in Figure 5.7-3.
WARNING: The pins of each jumper must be connected according to one of the following
schemes: pin-1 and pin-2 are connected, or pin-2 and pin-3 are connected. Other
schemes are not permitted, otherwise it make the reserved tripping output relay work
abnormally.
NOTE: The manufacture configures the first reserved output contact (427~428) as
tripping output for LV side, so the jumper T4 connects pin-1 with pin-2; and configures the
second output contact (429~430) as overload signal output, so the jumper T5 connects
pin-2 with pin-3.
The ODI module consists of some necessary contact outputs, such as trip-outputs, signal outputs
etc. It can receive tripping commands or reclosing commands from the CPU module, and then act
according to these commands. This module also can provide two DC 4~20mA analog outputs for
measuring.
A triggering relay (controlled by the fault detector) controls all other protection tripping relays in this
module. Other protection tripping relays will not be de-energized until the triggering relay is
energized.
A 30-pin connector is fixed on the front of the ODI module. The terminal definition of the connector
is described as below.
507
RESV OUT B-2 Reserved output B2
508
509~518 Not used
519
DC OUT 1 DC analog output 1
520
521
DC OUT 2 DC analog output 2
522
523~530 Not used
NOTE: The two DC analog outputs can send out 4~20mA current signals respectively. In
this relay, the first output sends out the “IA” measured value, and the second output
sends out the “P” measured value.
NOTE: In this relay, the output (501~502: RESV OUT A-1) in group A is used as tripping
signal output.
The default hardware configuration of the RCS-9624CN includes a basic enclosure, an AC module,
a CPU module, a HMI module, a DC module and a SWI module. The SWI module only provides a
tripping output, a closing output, a remote tripping output, a remote closing output for the circuit
breaker with a spring mechanism. In some special applications, the ODI module can meet the
demands of the practical engineering. The ODI module is always used for the circuit breaker with
an operation circuit in itself.
According the demands of the practical engineering, various operation module configurations can
be selected. Three recommended schemes are used in practical engineering very usually.
The first recommended scheme is the default hardware configuration. The second recommended
scheme is using a SWI module and an ODI module together. The third recommended scheme is
only using an ODI module as the operation circuit of the device. Several parameters in the
auxiliary parameter submenu (item 2 to 3) are used to define the binary inputs (BI_1 to BI_2) as
special inputs. For more details about the relationship between the parameters and the
corresponding scheme, see Chapter 7 “Setting”.
Furthermore, all above functions can be realized in a remote terminal with special software
through a communication bus via a RS-485 port or Ethernet.
This chapter will describe human machine interface (HMI), menu tree and LCD display of the
equipment. In addition, how to input settings using keypad is described in detail.
6.1.1 Design
The human-machine interface consists of a human-machine interface (HMI) module which allows
a communication as simple as possible for the user. The HMI module includes:
l A 160×80-dot matrix backlight LCD visible in dim lighting conditions for monitoring status, fault
diagnostics and setting, etc.
l Five LED indicators on the front panel of the relay for denoting the status of this protection
operation.
l A 9-key keypad on the front panel of the device for full access to the device.
6.1.2 Functionality
l The HMI module helps to draw your attention to something that has occurred which may
activate a LED or a report display on the LCD.
l You as the operator may have own interest to view a certain data.
l Use menus navigate through menu commands and to locate the data of interest.
The keypad and keys on the front panel of the equipment provide convenience to the operator to
view a certain data or change the device’s setting.
The keypad contains nine keys, and each key has different function to the other one. Figure 6.1-2
shows the keypad and keys.
WARNING: Never press key “RST” when the relay is in service, otherwise an uncertain
NOTE:
n The “HEALTHY” LED can only be turned on by supplying DC to equipment again or pressing
“RST” key to restart the relay.
n The “ALARM” LED is turned on as long as alarm exists. When alarm signals disappear, it will
be turned off.
n The “TRIP” LED is turned on once any protection element operates and remains lit even after
the trip command goes off. It can be turned off by pressing “ENT”.
n The “CB OPEN” LED is turned on once when the circuit breaker is in open position.
n The “CB CLOSE” LED is turned on once when the circuit breaker is in closing position.
n The “TRIP” LED and relevant latched binary outputs can be reset by pressing the key “ENT” or
energizing the binary input BI_24 (Terminal 329: BI_RstTarg).
6.2.1 OVERVIEW
In this part, the main layout of the menu which is shown on the LCD of the local human-machine
interface (HMI) will be described in detail.
Under normal operating condition, the default display (please refer to section 6.3) is always on
LCD. Press key “▲” to enter the main menu of the device, which is shown as bellow. If the current
display is the latest report display or self-supervision report, please do as same as above.
Press key “▲” or “▼”to move the cursor and locate the desired item and then press “ENT” to enter
its submenu. If operator wants to exit, please press key “ESC” or menu “EXIT” to return to upper
level menu.
n 1. SETTINGS
n 2. VALUES
n 3. REPORT
n 4. PRINT
n 5. SITE SET
n 6. TEST MODE
n 7. VERSION
n 8. PRESET
n 9. LANGUAGE
n 0. EXIT
The following figure shows the menu tree structure of this relay.
6.2.2 SETTINGS
Purpose:
The menu is used to view and modify the settings of active setting group.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “SETTINGS” and press key “ENT”
to enter its submenu.
Submenu Tree:
6.2.3 VALUES
Purpose:
This menu is used to view the measured value including current, voltage, phase angle, binary
input state and other calculated quantities.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “VALUES” and press key “ENT” to
enter its submenu.
Submenu Tree:
6.2.4 REPORT
Purpose:
This menu is used to view all kinds of report including trip report, alarm report and so on.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “REPORT” and press key “ENT” to
its submenu.
Submenu Tree:
6.2.5 PRINT
Purpose:
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “PRINT” and press key “ENT” to
enter its submenu.
Submenu Tree:
This menu is used to modify the clock of the equipment, and clear stored reports and energy data.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “SITE SET” and press key “ENT”
to enter.
Submenu Tree:
Date: 06 08 09 shows the date August 9th 2006, the format is “year-month-day”.
All values are presented with digits and can be modified. The detailed operating steps of adjusting
time please see Section 6.8.6.
This menu is used to test particular functions of the device, such as testing binary signals, tripping
output circuit or telemetering.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “TEST MODE” and press key
“ENT” to enter.
Submenu Tree:
6.2.8 VERSION
Purpose:
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “VERSION” and press key “ENT”
to enter.
Submenu Tree:
6.2.9 PRESET
Purpose:
This menu is used to modify the metering accuracy and set default settings of the equipment.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “PRESET” and press key “ENT” to
enter.
Submenu Tree:
6.2.10 LANGUAGE
Purpose:
This menu is used to modify the current displaying language of this relay.
Access Approach:
Press key “▲” to enter the main menu, move cursor to the item “LANGUAGE” and press key
“ENT” to enter.
Submenu Tree:
6.2.11 EXIT
Purpose:
This menu is used to exit the main menu and return to default display.
Access Approach:
Press key “▲” to enter the main menu, select the item “EXIT” and press key “ENT” to return.
Once the device is energized, during the startup process, the view display on the LCD is as shown
bellow.
The LCD has default display after equipment is energized. If there is no keypad activity for 2
minutes and 5 seconds in main menu or any submenu, the LCD backlight will be turned off. The
default display on the LCD is shown in Figure 6.3-2.
1 06-08-09 15:30:36 2
3 U: 100.53 V
4 I: 002.18 A
5 f: 50.00 Hz
6 Comm_Addr: 00019
NOTE: The default value of voltage which is displayed on the LCD is the mean value of
the secondary phase-to-phase voltage and the current is the mean value of secondary
phase A and phase C current. Primary values of voltage and current also can be
displayed on the LCD by setting the parameter [OPT_SLD_Displ] as “1” in the submenu
“SYS SETTINGS”.
If there is any protection element operating, a brief tripping report will appear on the LCD, and the
backlight of the LCD and the LED “TRIP” will be lit simultaneously. The format of the fault report is
shown as Figure 6.3-3.
NOTE: In case more than one protection element has operated, the relevant report will
The tripping report will keep being displayed on LCD until an acknowledgement by pressing the
key “ENT” or energizing the binary input [BI_RstTarg]. Then default display then appears on LCD
and LED “TRIP” is turned off.
If there is any abnormality in the operating or firmware error detected by equipment self-diagnostic,
alarm report will be displayed instantaneously on the LCD. Therefore, default display will be
replaced by the alarm report.
In case there is more than one alarm has occurred, the information will be displayed alternately on
the LCD. There are two types of alarm: operation alarm and equipment alarm.
Operation Alarm:
Alarm occurs due to some abnormities during system operating. Under this condition, the LED
“ALARM” will be lit.
Equipment Alarm:
Alarm occurs due to some hardware error detected by equipment self-diagnostic. Under this
condition, the LED “HEALTHY” will be turned off and all protection functions will be blocked.
Equipment Alarm
Here take viewing protection settings as an example to introduce the operating steps of viewing
setting for operators.
Operating steps:
Press key “▲” or “▼” to select “SETTINGS” by scrolling the cursor upward or downward. Press
key “ENT” to enter the submenu. Press key “▲” or “▼” to select “PROT SETTINGS” by scrolling
the cursor upward or downward.
Press key “ENT” to display the setting symbol and parameters of the submenu.
1 PROT SETTINGS 01
2 V_NegOV_VCE
3 008.00 V
4 Vpp_UV_VCE
5 070.00 V
Figure 6.4-3 LCD display step 3 of viewing setting
If you want to view more setting parameters, please press key “▲” or “▼” to locate the setting you
are interested in by moving the cursor.
Operating steps:
Press key “▲” or “▼” to select “VALUES” item by scrolling the cursor upward or downward.
Press key “▲” or “▼” to select “METERING” item by scrolling the cursor upward or downward.
Press key “ENT” to enter the submenu.
A cursor is at the head of the second line, press key “▲” or “▼” to move the cursor up or down
to see other measured values. Press key “ESC” to return.
Press key “▲” or “▼” to select “VALUES” item by scrolling the cursor upward or downward.
Press key “▲” or “▼” to select “BI STATE” item by scrolling the cursor upward or downward. Press
key “ENT” to view the state of binary input.
Press key “▲” or “▼” to move the cursor upward or downward to view the state of particular binary
input.
Refer to the following table to see more information about the binary input.
Press key “▲” or “▼” to select “VALUES” item by scrolling the cursor upward or downward.
Press key “▲” or “▼” to select “VEBI STATE” item by scrolling the cursor upward or downward.
Press key “ENT” to view the state of binary input.
1 VEBI STATE
2 VEBI_OC1 : 1
3 VEBI_OC2 : 1
4 VEBI_OC3 : 1
5 VEBI_InvOC : 1
Figure 6.5-12 LCD display step 4 of viewing state of VEBI
Press key “▲” or “▼” to move the cursor upward or downward to view the state of virtual
enabling binary input. Press key “ESC” to return.
Refer to the following table to see more information about the virtual enabling binary input.
NOTE: Each virtual enabling binary input is an “AND” condition with its relevant
protection element. If a protection element wants to be put into service, the relevant
virtual enabling binary input must be set as “1”.
The equipment program has two parts consisting of CPU and HMI module programs. There are
totally independent.
Operating steps:
Press key “▲” or “▼” to select “VERSION” item by scrolling the cursor upward or downward.
Press key “ENT” to enter the submenu.
Press key “▲” or “▼” to select “CPU VERSION” item by scrolling the cursor upward or downward.
Press key “ENT” to enter the submenu.
---Event recording
Events are recorded in form of report and can be viewed through LCD or by printing report.
Self-supervision report, operation report, control report and binary input change report
---Fault recording
Fault is recorded in form of both report and waveform, so report can be display on LCD or by
printing. However waveform must to be printed or displayed with special software.
---Present recording
Present recording is recorded in form of waveform and can be viewed only by printing.
Operating steps
First, please go in to the main menu by pressing key “▲”. Press key “▲” or “▼” to select
“REPORT” item by scrolling the cursor upward or downward.
Then press key “▲” or “▼”to select “TRIP REPORT”, “OPR REPORT”, “BI CHG REPORT”,
“CTRL REPORT” or “ALM REPORT” by scrolling the cursor upward or downward. Press key
“ENT” to display the report selected.
The latest report will be displayed first. Press key “▲”or “▼” to view the next or last report.
If the report cannot be completely displayed by one screen, they will scroll from right to left one by
one.
Operating steps:
First, please go in to the main menu by pressing key “▲”. Press key “▲” or “▼” to select “PRINT”
item by scrolling the cursor upward or downward.
Press key “▲” or “▼” to select “TRP REPORT”, “ALM REPORT” or “BI CHG REPORT” by
scrolling the cursor upward or downward. Please select the report to be printed. Then press key
“ENT” to print the report displayed on LCD via a printer.
In order to return to the upper level submenu, simply press key “ESC”.
Operating steps:
First, please go in to the submenu “TEST MODE” and press key “▲”. Press key “▲” or “▼” to
select “TRIG OSCILLOG” item by scrolling the cursor upward or downward.
Press key “ENT” and password input interface will appear, enter the password and press “ENT” to
trigger a waveform.
Then, please return to the main menu by pressing key “▲”. Press key “▲” or “▼” to select
“PRINT” item by scrolling the cursor upward or downward.
Then press key “▲” or “▼” to select “WAVEFORM” by scrolling the cursor upward or downward.
Press key “ENT” to enter the lower level submenu.
Please key “▲” or “▼” in the submenu to select a waveform and then press key “ENT” to print the
appointed waveform. The wave records are listed by time sequence.
The menu structure contains two levels of access. The level of access is enabled determines what
users can do by entry of password. The levels of access are summarized in the following table:
The password is 3 digits and the factory default password is “001”. Password is user-changeable
once it has been correctly entered. Entry of the password is achieved either by a prompt when a
setting change or deleting records is attempted.
The access level enabled by the password entry will be invalid once user exits current operation
interface.
NOTE: It is necessary for user to change the password before the relay being put into
service, and keep the changed password commendably. If the passwords are lost an
emergency password can be supplied – contact NARI-RELAYS with the relay’s serial
number and the equipment current data and time.
Then go on to operate as following steps. Press key “+” or “–” invoke the password input interface
and enter your password.
If the password inputted is wrong, prompt information will appear and return latter on.
If the password inputted is right, it will return to the setting operator wants to modify directly.
Press key “◄” or “►” to move the cursor to the digit to be modified. Pressing key “+” and “–” to
change the digit. Press key “+” once to add 1 to the digit and press key “–” once to subtract 1 from
the digit.
Press key “ESC” to cancel the modification and return to upper level submenu.
Press key “ENT” to confirm the modification of settings. At the same time, the LED “HEALTHY” will
be turned off and all protection functions will be blocked.
After accomplishment of modification, press key “RST” to restart the equipment and the new
settings will be valid.
NOTE: In order to certify the entered settings are all correct, it is recommended to print
Modify the group number as the method described above and press “ENT” to confirm it. At
this time, the LED “HEALTHY” will be turned off and all protection functions have been
blocked.
NOTE: You cannot select which kind of records or which one record to be deleted but
Operating steps:
Then press key “▲” or “▼” to select “CLR REPORT” by scrolling the cursor upward or downward.
Press key “ENT” and enter your password and press key “ENT” again. After few moment
prompt information will appear to tell you all reports stored in the equipment have been
cleared except the present operation of clearing report, which will be logged as an event
belonging to “CTRL REPORT”.
Select the item “CLOCK” and press key “ENT”, the following will be displayed on the LCD.
Press keys “▲”, “▼”, “◄” and “►” to select the digit to be modified. Press key “+” and “–” to modify
data. Pressing key “+” once will add 1 to the digit and pressing key “–” once will subtract 1 from the
digit.
Press key “ENT” to confirm the modification and return to the main menu.
6.9.1 Overview
Assistant test function is used to test the equipment in factory or in field when commissioning.
Using this function may check the communication and binary output circuit conveniently, and thus
may decrease the workload and shorten the test time for a project. Assistant test function consists
of checking data-point, forcing metering value and testing the tripping output circuit. All test
functions have password protection and will be recorded simultaneously in the equipment for
further analysis.
NOTE: Assistant test function may issue tripping commands, binary input state changes
This function is used to generate virtual binary signals locally, thus it is not necessary to do
protection test to check the data-point via communication bus. There are two methods in
this equipment to realize this function, which are: sequence test of all data-points and
select test of data-points. The former adopts auto-mode generating the data-points in turn,
and the latter adopts manual-mode generating a selected data-points. The data-points
include state changes of operation element, alarm information, protection isolator link,
binary input, etc. The generating reports will send out via message as well as be stored in
the equipment.
As soon as entering the submenu “ALL BI TEST”, the device begins to generate state
change information of the data-points one by one according to the sequence displaying on
the LCD. It will quit this submenu and return to upper menu automatically when
accomplishing.
Using this function may generate the required data-point message. Enter the submenu
“SEL BI TEST” and press “▲” or “▼” to select the desired object and then press “ENT” to
execute this function. Press “ESC” to quit this submenu and return to upper menu.
MENU -> TEST MODE -> SEL BI TEST -> SELECT A DATA-POINT -> PRESS ENT
NOTE: When this function is used, the binary input [BI_BlkComm] must be
energized and the equipment is under the condition of no voltage and no current.
After entering the submenu “BO TEST”, press “▲” or “▼” to view the particular objects and
select the required one and press “ENT” to execute this function. Press “ESC” to quit this submenu
and return to upper menu.
MENU -> TEST MODE -> BO TEST -> SELECT AN OBJECT -> PRESS ENT
After entering the submenu “METERING”, press “▲” or “▼” to view the particular objects and
select the required one and press “ENT” to execute this function. Press “ESC” to quit this submenu
and return to upper menu.
MENU -> TEST MODE -> METERING -> SELECT AN OBJECT -> PRESS ENT
Hardware circuit and operation condition of the equipment are self-supervised continuously. If any
abnormal condition is detected, information or report will be displayed and a corresponding alarm
will be issued.
A common abnormality may block a certain number of protection functions while other functions
can still work.
However, if serious hardware failure or abnormality were detected, all protection functions will be
blocked and the LED “HEALTHY” will be turned off.
When hardware failure is detected, all protection functions will be blocked and corresponding
alarm signal will be issued. The equipment then cannot work normally in this case and manual
maintenance is required to fix the failure.
NOTE: If the equipment is blocked or alarm signal is issued during operation, do please
find out its reason by help of ALARM REPORT. If the reason can not be found on site,
please inform the factory NARI-RELAYS. Please do not simply press key “RESET” on the
protection panel to energize binary input [BI_RstTarg] or re-power on the equipment.
Chapter 7 Settings
7.1 Overview
The settings are used to determine the characteristic of each protective element and operation
mode of the relay. It is necessary to configure the settings of this relay according to engineering
demands before putting this relay into service. If the settings aren’t configured correctly, the relay
maybe work abnormally (such as communication interrupted, printing out unexpected codes etc.),
even sometimes much more serious accident will occur (such as unwanted operation, missing
operation).
The settings of this relay include system settings, protection settings, communication settings and
miscellaneous settings. The user can configure these settings or parameters manually (see
Section 6.8.2 “Change the Settings”). Remote modification is also supported (IEC60870-5-103
over EIA RS-485 or Ethernet interface, see Chapter 8 “Communication”).
NOTE: If a CPU module is replaced, it is necessary to configure all the settings again
The configuration of system settings is mainly used to set the rated value of VT and CT.
NOTE:
2) Of setting group (Active_Grp): There are up to 16 setting groups used for storing various
settings, and the range is from 0 to 15. Any of them can be set as operating group. There
are two ways to modify the setting group, one is entering the submenu “SYS SETTINGS”
through LCD at the local control panel, change the group number to the required one,
press “ENT” to save it and then press “RST” to restart the equipment and validate the new
settings; the other way is to modify the setting group on a remote control terminal via
communication.
3) If the two-phase protection CT is applied (the input phases are A and C phases), the
setting [En_CT_Biphase] must be set as “1”, and let the relay calculate on the basis of the
two phases of input currents.
4) The settings [I_Transducer] and [P_Transducer] are related to the maximum value of the
4~20mA analog output, when the output value is 20mA.
The protection settings are used to determine the characteristic of each protection element.
protection
Setting for time-delay of the No.2 mechanical
27 t_MR2 0~100s 0.01s
protection
Setting for time-delay of the No.3 mechanical 0.01m
28 t_MR3 0~100min
protection in
NOTE: Before configuring the settings, setting group must be configured first.
2) In general, for switch onto fault protection and accelerated protection, it is necessary to
set a time-delay from decades to 100ms. Thanks to there is no 100ms time-delay in the
numerical protection equipment as there in the traditional protection equipment in the past,
thus it can’t avoid surge current when CB is closed if the time is set as 0.00s.
3) The settings marked with “*” means that they have corresponding virtual enabling binary
inputs. Virtual enabling binary inputs can be modified on the remote terminal via
communication. On the local control panel, all virtual enabling binary inputs can be set to
“1” through the submenu “VEBI SETTINGS” respectively.
4) Only when the control code (such as listed in above table), state of virtual enabling binary
input and state of corresponding enabling binary input are all enable, the corresponding
protection element is valid, otherwise it is invalid.
The communication settings are used for communication with SMS (substation monitoring system)
or SCS (substation controlling system) or remote SCADA.
NOTE:
2) Of equipment address (Comm_Addr): one equipment address must be unique within the
whole substation.
3) The standard arrangement of Ethernet port is two, at most three (predetermined when
ordering). Set the IP address according to actual arrangement of Ethernet numbers and
the un-useful port/ports can’t be configured.
4) Of circle time for sending telemetering (t_Metering): It represents the time period when the
equipment sends metering data forwardly. When this setting is set as “0” means that the
equipment will don’t send metering data at fixed time forwardly (at this time inquiry issued
by SCADA still being responded). This setting may be set according to actual field
condition and can be set as “0” when the communication function is un-useful. The default
value is “0” when the equipment is delivered.
5) Of confirming time 1 for binary input (t_Debounce1_BI): It is used for confirming BI_1 and
BI_2, the default value is “20ms” when the equipment delivered.
6) Of confirming time 2 for binary input (t_Debounce2_BI): It is used for confirming binary
inputs except for BI_1 and BI_2, the default value is “20ms” when the equipment delivered.
The auxiliary settings are used to set the alarming time of the uncharged circuit breaker and the
tripping. They also are used to define the regular binary inputs 306 to 309 as the special inputs.
NOTE:
2) If the equipment can’t obtain CB position signal, terminals 306~307 can be defined as
input terminal of these signal according to requirements (if terminals 306~307 are not
defined CB position, i.e. corresponding control codes are set as 0, then they will be used
as common binary inputs).
3) If both 52a (HWJ) and 52b (TWJ) can’t be obtained by the equipment (including internal
and external), it is necessary to set the control code [En_Alm_TCCS] as “0” in order to
avoid issuing alarm [Alm_TCCS].
4) If SWI module isn’t used, it is as well as necessary to take into account whether to import
CB position signal from external terminal.
Each virtual enabling binary input (VEBI) setting is one of the conditions that decide whether the
relevant protection is in service, when this relay is energized. Each virtual enabling binary input
is an “AND” condition of the relevant protective element. Through SAS or RTU, the virtual
enabling binary input can be set as “1” or “0”; and it means that the relevant protection can be in
service or out of service through remote command. It provides convenience for operation
management.
Chapter 8 Communication
8.1 General
This section outlines the remote data communication interfaces of the RCS-9624CN relay. The
relay only supports one protocol at present, and the protocol is IEC60870-5-103. Setting the
relevant communication parameter can select the IEC60870-5-103 protocol (see Section 7.4
“Communication Parameters”).
The two rear EIA RS-485 standardized interfaces are isolated, as well as the two Ethernet
interfaces, and are suitable for permanent connection whichever protocol is selected. The
advantage of this type of connection is that up to 32 relays can be “daisy chained” together using a
simple twisted pair electrical connection.
It should be noted that the descriptions contained within this section do not aim to fully detail the
protocol itself. The relevant documentation for the protocol should be referred to for this
information. This section serves to describe the specific implementation of the protocol in the relay.
This relay provides one rear RS-485 communication ports, and this port has two terminals in the
12-terminal screw connector located on the back of the relay. This port has a common ground
terminal for the earth shield of the communication cable. See Section 5.6 “DC Module” for details
of the connection terminals. The rear port provides RS-485 serial data communication and is
intended for use with a permanently wired connection to a remote control center.
The protocol provided by the relay is indicated in the relay’s submenu in the “EQUIP SETUP”
column. Using the keypad and LCD, configure the relevant communication protocol parameters,
the corresponding protocol and will be selected.
The EIA RS-485 two-wire connection provides a half-duplex fully isolated serial connection to the
product. The connection is polarized and whilst the product’s connection diagrams indicate the
polarization of the connection terminals it should be borne in mind that there is no agreed
definition of which terminal is which. If the master is unable to communicate with the product, and
the communication parameters match, then it is possible that the two-wire connection is reversed.
The EIA RS-485 bus must have 120Ω (Ohm) ½ Watt terminating resistors fitted at either end
across the signal wires (see Figure 8.2-1). Some devices may be able to provide the bus
terminating resistors by different connection or configuration arrangements, in which case
separate external components will not be required. However, this product does not provide such a
facility, so if it is located at the bus terminus then an external termination resistor will be required.
The EIA RS-485 standard requires that each device is directly connected to the physical cable that
is the communications bus. Stubs and tees are expressly forbidden, such as star topologies. Loop
bus topologies are not part of the EIA RS-485 standard and are forbidden by it also.
Two-core screened cable is recommended. The specification of the cable will be dependent on the
application, although a multi-strand 0.5mm 2 per core is normally adequate. Total cable length must
not exceed 500m. The screen must be continuous and connected to ground at one end, normally
at the master connection point; it is important to avoid circulating currents, especially when the
cable runs between buildings, for both safety and noise reasons.
This product does not provide a signal ground connection. If a signal ground connection is present
in the bus cable then it must be ignored, although it must have continuity for the benefit of other
devices connected to the bus. At no stage must the signal ground be connected to the cables
screen or to the product’s chassis. This is for both safety and noise reasons.
8.2.1.4 Biasing
It may also be necessary to bias the signal wires to prevent jabber. Jabber occurs when the signal
level has an indeterminate state because the bus is not being actively driven. This can occur when
all the slaves are in receive mode and the master is slow to turn from receive mode to transmit
mode. This may be because the master purposefully waits in receive mode, or even in a high
impedance state, until it has something to transmit. Jabber causes the receiving device(s) to miss
the first bits of the first character in the packet, which results in the slave rejecting the message
and consequentially not responding. Symptoms of these are poor response times (due to retries),
increasing message error counters, erratic communications, and even a complete failure to
communicate.
Biasing requires that the signal lines be weakly pulled to a defined voltage level of about 1V. There
should only be one bias point on the bus, which is best situated at the master connection point.
The DC source used for the bias must be clean; otherwise noise will be injected. Note that some
devices may (optionally) be able to provide the bus bias, in which case external components will
not be required.
NOTE:
l It is extremely important that the 120Ω termination resistors are fitted. Failure to do so will
result in an excessive bias voltage that may damage the devices connected to the bus.
l As the field voltage is much higher than that required, NARI-RELAYS cannot assume
responsibility for any damage that may occur to a device connected to the network as a result
of incorrect application of this voltage.
l Ensure that the field voltage is not being used for other purposes (i.e. powering logic inputs)
as this may cause noise to be passed to the communication network.
A brief explanation of IP and network submask is made as bellow. There are four sections for an IP
address.
Where:
Equipment address has above relationship described as an equation with section 1 and section 0
of IP address.
It is recommended to use twisted screened eight-core cable as the communication cable. A picture
is shown bellow.
Each device is connected to an exchanger via communication cable and thereby to form a star
structure network. Dual-network is recommended in order to increase reliability. SCADA is also
connected to the exchanger and will play a role of master station, so the every equipment which
has been connected to the exchanger will play a role of slave unit.
To use the rear port with IEC60870-5-103 communication, the relay’s relevant settings must be
configured. To do this use the keypad and LCD user interface. In the submenu “EQUIP SETUP”,
set the parameter [COM1_Protocol] or [COM2_Protocol] as “1”, then set the baud rate of each
rear port. For using the Ethernet port with IEC60870-5-103 communication, set the parameter
[NET_Protocol] as “1”, and then the IP address and submask of each Ethernet port must be set.
See Section 7.4 for further details.
The IEC60870-5-103 interface is a master/slave interface with the relay as the slave device.
l Initialization (reset)
l Time synchronization
l General interrogation
l Cyclic measurements
l General commands
l Disturbance records
Two EIA RS-485 standardized ports are available for IEC60870-5-103 in this relay. The
transmission speed is optional: 4800 bit/s, 9600 bit/s, 19200 bit/s or 38400 bit/s.
Two or three unattached Ethernet ports are available for IEC60870-5-103 in this relay. The
transmission speed is 100M/s.
The link layer strictly abides by the rules defined in the IEC60870-5-103.
8.3.2 Initialization
Whenever the relay has been powered up, or if the communication parameters have been
changed, a reset command is required to initialize the communications. The relay will respond to
either of the two reset commands (Reset CU or Reset FCB), the difference is that the Reset CU
will clear any unsent messages in the relay’s transmit buffer.
The relay will respond to the reset command with an identification message ASDU 5, the COT
(Cause Of Transmission) of this response will be either Reset CU or Reset FCB depending on the
nature of the reset command.
In addition to the above identification message, if the relay has been powered up it will also
produce a power up event.
The relay time and date can be set using the time synchronization feature of the IEC60870-5-103
protocol. The relay will correct for the transmission delay as specified in IEC60870-5-103. If the
time synchronization message is sent as a send/confirm message then the relay will respond with
a confirmation. Whether the time-synchronization message is sent as a send confirmation or a
broadcast (send/no reply) message, a time synchronization Class 1 event will be
generated/produced.
If the relay clock is synchronized using the IRIG-B input then it will not be possible to set the relay
time using the IEC60870-5-103 interface. An attempt to set the time via the interface will cause the
relay to create an event with the current date and time taken from the IRIG-B synchronized internal
clock.
The following table contains a complete listing of all events produced by the relay. For the details
about this events, see relevant sections in Chapter 6 “Human Interface Operation Introduction”.
The GI can be used to read the status of the relay, the function numbers, and information numbers
that will be returned during the GI cycle. The GI cycle strictly abides by the rules defined in the
IEC60870-5-103.
The relay will respond to this GI command with an ASDU 44 message, the cause of transmission
(COT) of this response is 9.
Referring the IEC60870-5-103 standard can get the enough details about general interrogation.
The cause of transmission is 2. The rate at which the relay produces new measured values is fixed
(about one second). The following table shows all the measurands.
It should be noted that the measurands transmitted by the relay are sent as a proportion of
corresponding times the rated value of the analog value. The follow table shows the proportion
relationship between the measurands and the rated value.
Here, the sign “In” denotes the rated current of the AC current input, and the sign “Un” denotes the
rated phase voltage of the AC voltage input.
If the relay receives one of the command messages correctly, it will respond an ACK message,
and then respond a message which has the same ASDU data with the control direction message
in next communication turn.
The generic functions can be used to read the setting and protection measurement of the relay,
and modify the setting. Two supported type identifications are ASDU 21 and ASDU 10. For more
details about generic functions, see the IEC60870-5-103 standard.
INF Semantics
240 Read headings of all defined groups
241 Read values or attributes of all entries in one group
243 Read directory of a single entry
244 Read value or attribute of a single entry
245 General interrogation of generic data
248 Write entry
249 Write entry with confirmation
250 Write entry with execution
251 Write entry abort
INF Semantics
240 Read headings of all defined groups
241 Read values or attributes of all entries of one group
243 Read directory of a single entry
244 Read value or attribute of a single entry
245 End of general interrogation of generic data
249 Write entry with confirmation
250 Write entry with execution
251 Write entry aborted
This relay can store up to eight disturbance records in its memory. A pickup of the fault detector or
an operation of the relay can make the relay store the disturbance records.
The disturbance records are stored in uncompressed format and can be extracted using the
standard mechanisms described in IEC60870-5-103.
The IEC60870-5-103 interface over Ethernet is a master/slave interface with the relay as the slave
device. It is properly developed by NARI-RELAYS too. All the service of this relay is based on
generic functions of the IEC60870-5-103. The following table lists all the group number of this relay.
And this relay will send all the relevant information about group caption to the SAS or RTU after
establishing a successful communication link.
See Section 8.3.8 “Generic Functions” for more details about the generic functions in
IEC60870-5-103.
Chapter 9 Installation
9.1 General
The equipment must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.
Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.
Modules and units may only be replaced by correspondingly trained personnel. Always observe
the basic precautions to avoid damage due to electrostatic discharge when handling the
equipment.
In certain cases, the settings have to be configured according to the demands of the engineering
configuration after replacement. It is therefore assumed that the personnel who replace modules
and units are familiar with the use of the operator program on the service PC.
DANGER: Only insert or withdraw the DC module while the power supply is switched off.
To this end, disconnect the power supply cable that connects with the DC module.
WARNING: Only insert or withdraw the other boards while the power supply is switched
off.
WARNING: The modules of this relay may only be inserted in the slots designated in
Section 5.2. Components can be damaged or destroyed by inserting boards in the wrong
slots.
WARNING: Industry packs and ribbon cables may only be replaced or the positions of
l Only hold electronic boards at the edges, taking care not to touch the components.
l Only works on boards that have been removed from the cubicle on a workbench designed for
electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.
l Always store and ship the electronic boards in their original packing. Place electronic parts in
electrostatic screened packing materials.
Check that the consignment is complete immediately upon receipt. Notify the nearest
NARI-RELAYS Company or agent, should departures from the delivery note, the shipping papers
or the order be found.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NARI-RELAYS
Company or agent.
If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity should not exceed 90% at a
maximum temperature of +55°C; the permissible storage temperature range in dry air is -40°C to
+70°C.
The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if RCS-9624CN is mounted in cubicles).
The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.
There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:
1) The location should not be exposed to excessive air pollution (dust, aggressive substances).
2) Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.
The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).
WARNING: Excessively high temperature can appreciably reduce the operating life of
the RCS-9624CN.
This device is made of a single layer 6U height 6” chassis with 4 connectors on its rear panel (See
Figure 5.1-2). Figure 9.6-1 shows the dimensions of RCS-9624CN for reference in mounting.
164.0±0.2
198.1 185.4 154.0±0.2
RCS-9624CN
TRANSFORMER MANAGEMENT RELAY
190.5±0.2
268.0±0.2
266.0
276.0
ENT
4-Φ6.5
C
ES
183.1
142.4
Figure 9.6-1 Dimensions of the RCS-9624CN and the cut-out in the cubicle (unit: mm)
NOTE: It is necessary to leave enough space top and bottom of the cut-out in the cubicle
As mentioned former (Chapter 5 “Hardware Description”), up to four modules are installed in the
enclosure of the RCS-9624CN, and these modules must be plugged into the proper slots of the
RCS-9624CN respectively. The safety instructions must be abided by when installing the boards,
see Section 9.2 “Safety Instructions”. Figure 9.6-2 shows the installation way that a module is
being plugged into a corresponding slot.
In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.
On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
NOTE: All these precautions can only be effective if the station ground is of good quality.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
NOTE: If the above conditions are not fulfilled, there is a possibility of the cubicle or parts
of it forming a resonant circuit at certain frequencies that would amplify the transmission
of interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 9.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
NOTE: For metallic connections please observe the voltage difference of both materials
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
Door or hinged
equipment frame
Cubicle ground
rail close to floor
Braided
copper strip
Station
ground
Conducting
connection
There is a ground terminal on the rear panel (see Figure 9.7-2), and the ground braided copper
strip can be connected with it. Take care that the grounding strip is always as short as possible.
The main thing is that the device is only grounded at one point. Grounding loops from unit to unit
are not allowed.
There are some ground terminals on some connectors of the RCS-9624CN, and the sign is “GND”.
All the ground terminals are connected in the cabinet of this relay. So, the ground terminal on the
rear panel (see Figure 9.7-2) is the only ground terminal of this device.
High frequency currents are produced by interference in the ground connections and because of
skin effect at these frequencies, only the surface region of the grounding strips is of consequence.
The grounding strips must therefore be of (preferably tinned) braided copper and not round copper
conductors, as the cross-section of round copper would have to be too large.
Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.
The surfaces to which the grounding strips are bolted must be electrically conducting and
non-corroding.
There are several types of cables that are used in the connection of RCS-9624CN: braided copper
cable, serial communication cable.
The following figure shows the glancing demo about the wiring for the electrical cables.
Figure 9.7-4 Glancing demo about the wiring for electrical cables
WARNING: Never allow the current transformer (CT) secondary circuit connected to this
equipment to be opened while the primary system is live. Opening the CT circuit will
produce a dangerously high voltage.
Relevant information and sections about the modules and the connectors of the relay are listed in
following table. Referring the relevant sections can help to wire correctly and effectively.
Circuit Breaker
Printer
Chapter 10 Commissioning
10.1 General
This relay is fully numerical in their design, implementing all protection and non-protection
functions in software. The relay employ a high degree of self-checking and in the unlikely event of
a failure, will give an alarm. As a result of this, the commissioning test does not need to be as
extensive as with non-numeric electronic or electro-mechanical relays.
To commission numerical relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay.
Blank commissioning test and setting records are provided at the end of this manual for
completion as required.
Before carrying out any work on the equipment, the user should be familiar with the contents of the
safety and technical data sections and the ratings on the equipment’s rating label.
WARNING: Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety rules can result in severe personal injury or property
damage.
WARNING: Only qualified personnel shall work on and around this equipment after
becoming thoroughly familiar with all warnings and safety notices of this manual as well
as with the applicable safety regulations.
l The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
l Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
l Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)
l The limit values stated in the technical data (Chapter 2) must not be exceeded at all, not even
during testing and commissioning.
l When testing the device with secondary test equipment, make sure that no other
measurement quantities are connected. Take also into consideration that the trip circuits and
maybe also close commands to the circuit breakers and other primary switches are
DANGER: Current transformer secondary circuits must have been short-circuited before
WARNING: Primary test may only be carried out by qualified personnel, who are familiar
with the commissioning of protection system, the operation of the plant and safety rules
and regulations (switching, earthing, etc.)
l Multifunctional dynamic current and voltage injection test set with interval timer.
l Multimeter with suitable AC current range and AC/DC voltage ranges of 0 ~ 440V and 0 ~
250V respectively.
NOTE: Modern test set may contain many of the above features in one unit.
Optional equipment:
l An electronic or brushless insulation tester with a DC output not exceeding 500V (for
insulation resistance test when required).
l A portable PC, with appropriate software (this enables the rear communications port to be
tested, if this is to be used, and will also save considerable time during commissioning).
l EIA RS-485 to EIA RS-232 converter (if EIA RS-485 IEC60870-5-103 port is being tested).
When commissioning a RCS-9624CN relay for the first time, sufficient time should be allowed to
become familiar with the method by which the settings are applied. The Chapter 6 contains a
detailed description of the menu structure of this relay.
With the front cover in place all keys are accessible. All menu cells can be read. LED indicators
and alarms can be reset. Protection or configuration settings can be changed, or fault and event
records cleared. However, menu cells will require the appropriate password to be entered before
changes can be made.
These product checks cover all aspects of the relay which should be checked to ensure that it has
not been physically damaged prior to commissioning, is functioning correctly and all input quantity
measurements are within the stated tolerances.
If the application-specific settings have been applied to the relay prior to commissioning, it is
advisable to make a copy of the settings so as to allow them restoration later. This could be done
by extracting the settings from the relay itself via printer or manually creating a setting record.
The RCS-9624CN serial transformer protection is fully numerical and the hardware is continuously
monitored. Commissioning tests can be kept to a minimum and need only include hardware tests
and conjunctive tests. The function tests are carried out according to user’s correlative regulations.
The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.
l Hardware tests
These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.
l Function tests
These tests are performed for the following functions that are fully software-based. Tests of
the protection schemes and fault locator require a dynamic test set.
l Timers test
l Conjunctive tests
The tests are performed after the relay is connected with the primary equipment and other
external equipment.
l On load test.
After unpacking the product, check for any damage to the relay case. If there is any damage, the
internal module might also have been affected, contact the vendor. Following items listed is
necessary.
l Protection panel
Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.
The rated information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.
l Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
l Label
Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.
l Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.
Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
l DC power supply
l Output contacts
l Communication ports
Test method:
To unplug all the terminals sockets of this relay, and do the Insulation resistance test for each
circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection
In general, the jumpers of the relay have been set correctly before sent to user. While, checking
the jumpers is a good habit before the relay is brought to service. Setting method of the jumpers is
explained in Chapter 5 detailedly.
Check that the external wiring is correct to the relevant relay diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.
The relay can be operated from either 110/125Vdc or 220/250Vdc auxiliary supply depending on
the relay’s nominal supply rating. The incoming voltage must be within the operating range
specified in the following table, before energizing the relay, measure the auxiliary supply to ensure
it within the operating range.
It should be noted that the relay can withstand an AC ripple of up to 12% of the upper rated voltage
on the DC auxiliary supply.
WARNING: Energize the relay only if the auxiliary supply is within the specified operating
ranges.
The following groups of checks verify that the relay hardware and software is functioning correctly
and should be carried out with the auxiliary supply applied to the relay.
The current and voltage transformer connections must remain isolated from the relay for these
checks. The trip circuit should also remain isolated to prevent accidental operation of the
associated circuit breaker.
The liquid crystal display (LCD) is designed to operate in a wide range of substation ambient
temperatures. For this purpose, this relay has an automatic “LCD contrast” adjusting feature,
which is capable to adjust LCD contrast automatically according to the ambient temperature.
Connect the relay to DC power supply correctly and turn the relay on. Check program version and
forming time displayed in command menu to ensure that are corresponding to what ordered.
If the time and date is not being maintained by substation automation system, the date and time
should be set manually.
Set the date and time to the correct local time and date using menu item “CLOCK”.
In the event of the auxiliary supply failing, with a battery fitted on CPU board, the time and date will
be maintained. Therefore when the auxiliary supply is restored the time and date will be correct
and not need to set again.
To test this, remove the auxiliary supply from the relay for approximately 30s. After being
re-energized, the time and date should be correct.
On power up, the green LED “HEALTHY” should have been lit and stayed on indicating that the
relay is healthy.
The relay has latched signal relays which remember the state of the trip, auto-reclose when the
relay was last energized from an auxiliary supply. Therefore these indicators may also be lit when
the auxiliary supply is applied. If any of these LEDs are on then they should be reset before
proceeding with further testing. If the LED successfully reset, the LED goes out. There is no testing
required for that that LED because it is known to be operational.
It is likely that alarms related to Voltage transformer supervision will not reset at this stage.
Apply the rated DC Power supply and check that the “HEALTHY” LED is lighting in green. We
need to emphasize that the “HEALTHY” LED is always lighting in operation course except that the
equipment find serious errors in it.
Produce one of the abnormal conditions listed in chapter 4, the “ALARM” LED will light in yellow.
When abnormal condition reset, the “ALARM” LED extinguishes.
The “TRIP” LED can be tested by initiating a manual circuit breaker trip from the relay. However
the “TRIP” LED will operate during the setting checks (performed later). Therefore no further
testing of the “TRIP” LED is required at this stage.
This test verified that the accuracy of current measurement is within the acceptable tolerances.
Apply current equal to the line current transformer secondary winding rating to each current
transformer input of the corresponding rating in turn, see the following table or external connection
diagram for appropriate terminal numbers, checking its magnitude using a multimeter/test set
readout. The corresponding reading can then be checked in the relays menu.
The current measurement accuracy of the relay is ±2.5%. However an additional allowance must
be made for the accuracy of the test equipment being used.
This test verified that the accuracy of voltage measurement is within the acceptable tolerances.
Apply rated voltage to each voltage transformer input in turn; checking its magnitude using a
multimeter/test set readout. The corresponding reading can then be checked in the relays menu.
The voltage measurement accuracy of the relay is ±0.5%. However an additional allowance must
be made for the accuracy of the test equipment being used.
This test checks that all the binary inputs on the relay are functioning correctly.
The binary inputs should be energized one at a time, see external connection diagrams for
terminal numbers.
Ensure that the voltage applied on the binary input must be within the operating range.
The status of each binary input can be viewed using menu item “BI STATE”. Sign “1” denotes an
energized input and sign “0” denotes a de-energized input.
NOTE: The trip circuit should remain isolated during these checks to prevent accidental
NOTE: Before testing, it’s necessary to enable all the virtual enabling binary inputs (See
The above tests have already demonstrated that the protection is within calibration, thus the
purpose of these tests is as follows:
l To conclude that the primary function of the protection can trip according to the correct
application settings.
This check, performed the stage 1 overcurrent protection function of HV side in No.1 setting group,
demonstrates that the relay is operating correctly at the application-specific settings.
l Set the logic setting [En_OC1_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set the logic setting [En_VCE_OC1_H] as “0” in the relay’s “PROT SETTINGS” menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
3. Simulate a normal condition with normal bus voltage and line current and voltage.
4. Simulate a single-phase fault or multi-phase fault (recommended: the current of the fault
phase = 2 × [I_OC1_H]).
5. After the period of [t_OC1_H], the stage 1 overcurrent protection will operate and issue the
trip command. The “TRIP” LED indicator will be lit; a relevant report will be shown on the LCD.
6. Simulate a normal condition with normal bus voltage and line current and voltage again. The
relay will restore the stage 1 OC protection automatically. Restore the “TRIP” indicator and the
LCD manually.
This check, performed the stage 1 voltage controlled overcurrent protection function of HV side in
No.1 setting group, demonstrates that the relay is operating correctly at the application-specific
settings.
l Set the logic setting [En_OC1_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set the logic setting [En_VCE_OC1_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
3. Simulate a normal condition with normal bus voltage and line current.
4. Simulate a single-phase fault or multi-phase fault, the current of the fault phase is 2 ×
[I_OC1_H], and the bus voltages fulfill the voltage controlled condition (see Section 3.2.2).
5. After the period of [t_OC1_H], the stage 1 voltage controlled overcurrent protection will
operate and issue the trip command. The “TRIP” LED indicator will be lit; a relevant report will
be shown on the LCD.
6. Simulate a normal condition with normal bus voltage and line current and voltage again. The
relay will restore the stage 1 OC protection automatically. Restore the “TRIP” indicator and the
LCD manually.
7. Simulate a single-phase fault or multi-phase fault, the current of the fault phase is 2 ×
[I_OC1_H], and the bus voltages don’t fulfill the voltage controlled condition (see Section
3.2.2).
8. The stage 1 voltage controlled overcurrent protection is disabled, and will not operate.
This check, performed the IDMT overcurrent protection function of HV side with very inverse curve
in No.1 setting group, demonstrates that the relay is operating correctly at the application-specific
settings.
l Set the logic setting [En_OC3_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set the logic setting [En_InvOC_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set the characteristic setting [Opt_InvOC_H] as “2” in the relay’s “PROT SETTINGS”
menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
3. Simulate a normal condition with normal bus voltage and line current and voltage.
4. Simulate a single-phase fault or multi-phase fault (recommended: the current of the fault
phase = 2 × [I_OC3_H]).
5. After the period of 13.5 × [t_OC3_H], the IDMT overcurrent protection will operate and issue
the trip command. The “TRIP” LED indicator will be lit; a relevant report will be shown on the
LCD.
6. Simulate a normal condition with normal bus voltage and line current and voltage again. The
relay will restore the IDMT protection automatically. Restore the “TRIP” indicator and the LCD
manually.
The IDMT overcurrent protection with standard inverse curve or extremely can be checked
through the same method. Note to set the relevant characteristic and logic settings correctly.
NOTE: To perform the zero sequence IDMT overcurrent protection function of LV side,
the zero sequence current input CT of LV side is used to add the simulative fault current,
and the relevant settings about this protection function must be set properly.
This check, performed the stage 1 zero sequence overcurrent protection function of HV side in
No.1 setting group, demonstrates that the relay is operating correctly at the application-specific
settings.
l Set the logic setting [En_ROC1_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
3. Simulate a normal condition, the external input current of the zero sequence CT is less than
0.9 × [I_ROC1_H].
4. Simulate a single-phase earth fault, the external input current of the zero sequence CT is
more than 1.1 × [I_ROC1_H].
5. After the period of [t_ROC1_H], the stage 1 zero sequence overcurrent protection will operate
and issue the trip command. The “TRIP” LED indicator will be lit; a relevant report will be
shown on the LCD.
6. Simulate a normal condition again. The relay will restore the stage 1 zero sequence
overcurrent protection automatically. Restore the “TRIP” indicator and the LCD manually.
NOTE: To perform the zero sequence overcurrent protection function of LV side, the zero
sequence current input CT of LV side is used to add the simulative fault current, and the
relevant settings about this protection function must be set properly.
This check, performed the thermal overload protection function in No.1 setting group,
demonstrates that the relay is operating correctly at the application-specific settings.
l Set the logic setting [En_Alm_OvLd] as “1” in the relay’s “PROT SETTINGS” menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
3. Simulate a normal condition with normal bus voltage and line current and voltage
(recommended: the current of the line = 0.9 × [I_ Alm_OvLd]).
4. Simulate a line overload condition; the current of the line is more than 1.1 × [I_ Alm_OvLd].
5. After the period of [t_ Alm_OvLd], the thermal overload protection will operate and issue the
alarm signal. The “ALARM” LED indicator will be lit; a relevant report will be shown on the
LCD.
6. Simulate a normal condition again. The relay will restore the thermal overload protection and
the “ALARM” indicator and the LCD automatically.
This check, performed the stage 1 negative sequence overcurrent protection function of HV side in
No.1 setting group, demonstrates that the relay is operating correctly at the application-specific
settings.
l Set the logic setting [En_NegOC1_H] as “1” in the relay’s “PROT SETTINGS” menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
3. Simulate a normal condition with normal bus voltage and line current and voltage.
4. Simulate a single-phase fault or multi-phase fault (recommended: the current of the fault
phase = 2 × [I_NegOC1_H]).
5. After the period of [t_NegOC1_H], the stage 1 overcurrent protection will operate and issue
the trip command. The “TRIP” LED indicator will be lit; a relevant report will be shown on the
LCD.
6. Simulate a normal condition with normal bus voltage and line current and voltage again. The
relay will restore the stage 1 OC protection automatically. Restore the “TRIP” indicator and the
LCD manually.
This check, performed the mechanical protection function in No.1 setting group, demonstrates that
the relay is operating correctly at the application-specific settings. We will use the No.1 mechanical
protection as an example.
l Set the logic setting [En_MR1] as “1” in the relay’s “PROT SETTINGS” menu.
l Set other logic settings as “0” in the relay’s “PROT SETTINGS” menu.
5. Then, the No.1 mechanical protection will operate and issue the trip command at once. The
“TRIP” LED indicator will be lit; a relevant report will be shown on the LCD.
6. De-energize the binary input [BI_MR1] (Terminal: 326). The relay will restore the No.1
mechanical protection automatically. Restore the “TRIP” indicator and the LCD manually.
NOTE: The other mechanical protections can be tested through the same method that is
described as above.
l Confirm the external wiring to the current and voltage inputs is correct.
However, these checks can only be carried out if there are no restrictions preventing the
tenderization of the plant being protected.
Remove all test leads, temporary shorting leads, etc. and replace any external wiring that has
been removed to allow testing.
If it has been necessary to disconnect any of the external wiring from the protection in order to
perform any of the foregoing tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram. Confirm current and voltage
transformer wiring.
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the protection.
Chapter 11 Maintenance
This relays are self-supervised and so require less maintenance than earlier designs of relay. Most
problems will result in an alarm so that remedial action can be taken. However, some periodic
tests should be done to ensure that the relay is functioning correctly and the external wiring is
intact.
The relay is almost completely self-supervised. The circuits which can not be supervised are
binary input, output circuits and human machine interfaces. Therefore regular testing can be
minimized to checking the unsupervised circuits.
When a failure is detected by supervision, a remote alarm is issued and the failure is indicated on
the front panel with LED indicators and LCD display. It is also recorded in the alarm record.
Failures detected by supervision are traced by checking the “ALM REPORT” screen on the LCD.
See Section 6.3.3 “Display under Abnormal Condition” for the details of the alarm events.
If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name (AC, DC, CPU, SWI, ODI) and
hardware type-form as the removed module. Furthermore, the CPU module replaced should have
the same software version. And the AC and DC module replaced should have the same ratings.
WARNING: Units and modules may only be replaced while the supply is switched off and
only by appropriately trained and qualified personnel. Strictly observe the basic
precautions to guard against electrostatic discharge.
earthed wrist band and placing modules on an earthed conductive mat. Otherwise, many
of the electronic components could suffer damage. After replacing the CPU module,
check the settings.
DANGER: After replacing modules, be sure to check that the same configuration is set
as before the replacement. If this is not the case, there is a danger of the unintended
operation of switchgear taking place or of protections not functioning correctly. Persons
may also be put in danger.
12.1 Decommissioning
To switch off the RCS-9624CN, switch off the external miniature circuit breaker of the power
supply.
Disconnect the cables in accordance with the rules and recommendations made by relational
department.
DANGER: Before disconnecting the power supply cables that connected with the DC
module of the RCS-9624CN, make sure that the external miniature circuit breaker of the
power supply is switched off.
DANGER: Before disconnecting the cables that are used to connect analog input module
with the primary CTs and VTs, make sure that the circuit breaker for the primary CTs and
VTs is switched off.
12.1.3 Dismantling
The RCS-9624CN rack may now be removed from the system cubicle, after which the cubicles
may also be removed.
DANGER: When the station is in operation, make sure that there is an adequate safety
12.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
NOTE: Strictly observe all local and national regulations when disposing of the device.
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