Hopper Design

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DATA

unitr weight of lime stone 15.6kn/m3

fck 25N/mm2

Total weight of lime stone 2500Kn

Height of the structure 2.5m

braedth of the structure 6.7m

btan((90+phi)/2) 12.8705802507068

Design it as a bunker

DIMENSIONS OF THE BUNKER


Height of the hopper above edge beam 2.5m

Height of the hopper below edge beam 8.7m

DESIGN OF SIDE WALLS


Horizontal pressure whcos2theta

31.9469297272707kn/m2

Design ultimate pressure 47.920394590906kn/m2

Assume 250mm thick side walls

Depth Required along Long Span


leff span 6.7m

Mmax 179.262209432148Knm

Direct tension in the wall 160.533321879535Kn

Distance b/w Reinforcement and center line of slab 110mm

Net design moment 161.603544025399Knm

dreq 216.429219293245mm
Overall depth 246.429219293245mm
thickness is ok

AREA OF STEEL ALONG LONG SPAN


Let D 250mm

Ast 2543.1434834227mm2

required 12 bars at 88.8978547508965mm

provide 12 bars at 120

provided 1884

Positive BM at the center of span 89.6311047160738Knm

Direct tension 143.761183772718Kn

Net BM 73.8173745010748Kn

Ast 1410.51832275928mm2

required 12 bars at 80.1407526411067mm

provide 12 bars at 100mm

Distribution R/F 300mm2

USE 8 mm c/c 167.466666666667mm

Depth Required along Short Span


leff span 4.2m

Mmax 70.4429800486319Knm

Direct tension in the wall 100.632828640903Kn

Distance b/w Reinforcement and center line of slab 110mm

Net design moment 59.3733688981326Knm

dreq 131.185640008296mm

Overall depth 161.185640008296mm


AREA OF STEEL IN THE WALL ALONG SHORT SPAN
Let D 250mm

Ast 934.354485310089mm2

required 10 bars at 84.0152225244017mm

provide 10 bars at 100mm

Positive BM at the center of span 35.2214900243159Knm

Direct tension 100.632828640903Kn

Net BM 24.1518788738166Knm

Ast 554.278084505985mm2

required 8 bars at 90.6404229291831mm

provide 8 bars at 100mm

Distribution R/F 240mm2

USE 8 mm c/c 209.333333333333mm

Weight of sloping hopper bottom


Wh = 25*.3*(6.700)*0.5*(SQRT((6.700/2)^2+(8.700)^2))*2+(25*0.3*(4.200/2)*(SQRT((4.200/2)^2

625.32136784099Kn

Total load on 4 walls 3125.32136784099Kn

Load on one wall 781.330341960248Kn

tan theta 2.59701492537313

theta 68.9753942662619

1/csctheta 1.07132170068346

Direct tension in the sloping wall 837.056150744445Kn


Area of steel Along Long span
working tension per m run 124.933753842454Kn

Design ultimate tension 187.400630763682Kn

Area of R/F for resisting tension 519.043431003134

Minimum Reinforcement 300mm2

required 8 mm @ 96.7934415486257mm

provide 8 mm@ 100mm

Normal component of Limestone pressure at center of sloping slab is

h 8.2m

pn = 96.8166814284891kn/m2

Normal weight due to weight of sloping slab 2.24230527248861kn/m2

Total normal pressure 99.0589867009777kn/m2

Design ult normal pressure 148.588480051467kn/m2

Effective span Leff 4.15m

M-ve pr 213.255424807199Knm

Effective depth available 220mm

Limiting moment of resistance 166.98Knm

Limit section is not under reinfored

Ast 3355.98545919097mm2

required 20 bars @ 93.5641717815118mm

provide 20 dia bars @ 110mm

positive Bending moment 2 center 106.627712403599Knm

Ast 1677.99272959549mm2

required 16 dia bars @ 119.762139880335mm

provide 16 dia bars @ 140mm


positive B M @ center 106.627712403599Knm

Ast 1677.99272959549mm2

required 16 dia bars @ 119.762139880335mm

provide 16 dia bars@ 140mm

Area of steel Along Short span


working tension per m run 139.509358457407Kn

Design ultimate tension 209.264037686111Kn

Area of R/F for resisting tension 579.5984979535mm2

Minimum Reinforcement 300mm2

required 10 mm @ 135.438584256472mm

provide 10 mm@ 130mm

Normal component of coal pressure at center of sloping slab is

h 8.2m

pn = 91.2525043348978kn/m2

Normal weight due to weight of sloping slab 2.24230527248861kn/m2

Total normal pressure 93.4948096073864kn/m2

Design ult normal pressure 140.24221441108kn/m2

Effective span Leff 2.9m

M-ve pr 98.2864185997649Knm

Effective depth available 220mm

Limiting moment of resistance 166.98Knm

Limit section in under reinfored

Ast 1546.7263820134mm2

required 16 bars @ 129.926018161278mm


provide 16 dia bars @ 150mm

positive Bending moment 2 center 49.1432092998825Knm

Ast 773.363191006699mm2

required 10 dia bars @ 101.504701688498mm

provide 10 dia bars @ 120mm

positive B M @ center 49.1432092998825Knm

Ast 773.363191006699mm2

required 10 dia bars @ 101.504701688498mm

provide 10 dia bars@ 120mm

Design of Beam of Long Span @ junction of vertical wall and sloping slab

Pressure at 2.9M Lvl = 12.2595900483953kn/m2


6.7

4.2
T SPAN

5*0.3*(4.200/2)*(SQRT((4.200/2)^2+(8.700)^2))*2
0.5
DATA
unitr weight of Iron Ore 25kn/m3

fck 25N/mm2

Total weight of Iron ore 1200Kn

Height of the structure 2.5m

braedth of the structure 4.3m

btan((90+phi)/2) 8.26022314597601

Design it as a bunker

DIMENSIONS OF THE BUNKER


Height of the hopper above edge beam 2.35m

Height of the hopper below edge beam 8.7m

DESIGN OF SIDE WALLS


Horizontal pressure whcos2theta

39.4218417101915kn/m2

Design ultimate pressure 59.1327625652873kn/m2

Assume 250mm thick side walls

Depth Required along Long Span


leff span 4.2m

Mmax 86.9251609709723Knm

Direct tension in the wall 124.178801387103Kn

Distance b/w Reinforcement and center line of slab 110mm

Net design moment 73.2654928183909Knm

dreq 145.727055586697mm
Overall depth 175.727055586697mm
thickness is ok

AREA OF STEEL ALONG LONG SPAN


Let D 250mm

Ast 1152.97385180835mm2

required 12 bars at 196.084238723551mm

provide 12 bars at 150

provided 1507.2

Positive BM at the center of span 43.4625804854861Knm

Direct tension 177.398287695862Kn

Net BM 23.9487688389414Kn

Ast 683.96753920834mm2

required 12 bars at 165.27100120985mm

provide 12 bars at 120mm

Distribution R/F 300mm2

USE 8 mm c/c 167.466666666667mm

Depth Required along Short Span


leff span 4.3m

Mmax 91.1137316526802Knm

Direct tension in the wall 127.135439515368Kn

Distance b/w Reinforcement and center line of slab 110mm

Net design moment 77.1288333059897Knm

dreq 149.519843388607mm
Overall depth 179.519843388607mm

AREA OF STEEL IN THE WALL ALONG SHORT SPAN


Let D 250mm

Ast 1213.77096640464mm2

required 16 bars at 165.566655952623mm

provide 16 bars at 120mm

Positive BM at the center of span 45.5568658263401Knm

Direct tension 127.135439515368Kn

Net BM 31.5719674796496Knm

Ast 716.925158728017mm2

required 12 bars at 157.673361889765mm

provide 12 bars at 120mm

Distribution R/F 240mm2

USE 8 mm c/c 209.333333333333mm

Weight of sloping hopper bottom


Wh = 25*.3*(4.300)*0.5*(SQRT((4.300/2)^2+(8.700)^2))*2+(25*0.3*(4.200/2)*(SQRT((4.200/2)^2

475.78017069034Kn

Total load on 4 walls 1675.78017069034Kn

Load on one wall 418.945042672585Kn

tan theta 2.59701492537313

theta 68.9753942662619

1/csctheta 1.07132170068346

Direct tension in the sloping wall 448.8249156089Kn

Area of steel Along Long span


working tension per m run 106.863075144976Kn

Design ultimate tension 160.294612717464Kn

Area of R/F for resisting tension 443.967906709498

Minimum Reinforcement 300mm2

required 8 mm @ 113.161332701631mm

provide 8 mm@ 100mm

Normal component of iron ore pressure at center of sloping slab is

h 8.2m

pn = 155.154938186681kn/m2

Normal weight due to weight of sloping slab 2.24230527248861kn/m2

Total normal pressure 157.39724345917kn/m2

Design ult normal pressure 236.095865188755kn/m2

Effective span Leff 2.9m

M-ve pr 165.463852186452Knm

Effective depth available 220mm

Limiting moment of resistance 166.98Knm

Limit section in under reinfored

Ast 2603.89287851173mm2

required 20 bars @ 120.588678048641mm

provide 20 dia bars @ 110mm

positive Bending moment 2 center 82.7319260932262Knm

Ast 1301.94643925587mm2

required 16 dia bars @ 154.35350790226mm

provide 16 dia bars @ 150mm

positive B M @ center 82.7319260932262Knm


Ast 1301.94643925587mm2

required 16 dia bars @ 154.35350790226mm

provide 16 dia bars@ 150mm

Area of steel Along Short span


working tension per m run 74.8041526014833Kn

Design ultimate tension 112.206228902225Kn

Area of R/F for resisting tension 310.777534696649mm2

Minimum Reinforcement 300mm2

required 8 mm @ 161.659046716615mm

provide 8 mm@ 150mm

Normal component of coal pressure at center of sloping slab is

h 8.2m

pn = 91.2525043348978kn/m2

Normal weight due to weight of sloping slab 2.24230527248861kn/m2

Total normal pressure 93.4948096073864kn/m2

Design ult normal pressure 140.24221441108kn/m2

Effective span Leff 2.95m

M-ve pr 101.704822576035Knm

Effective depth available 220mm

Limiting moment of resistance 166.98Knm

Limit section in under reinfored

Ast 1600.52156236285mm2

required 16 bars @ 125.559070696506mm

provide 16 dia bars @ 120mm


positive Bending moment 2 center 50.8524112880175Knm

Ast 800.260781181426mm2

required 12 dia bars @ 141.25395453357mm

provide 12 dia bars @ 130mm

positive B M @ center 50.8524112880175Knm

Ast 800.260781181426mm2

required 12 dia bars @ 141.25395453357mm

provide 12 dia bars@ 130mm

0.5
4.2

4.3
T SPAN

5*0.3*(4.200/2)*(SQRT((4.200/2)^2+(8.700)^2))*2
DATA
unitr weight of Clay 11kn/m3

fck 25N/mm2

Total weight of Clay 1500Kn

Height of the structure 2.5m

braedth of the structure 4.3m

btan((90+phi)/2) 8.26022314597601

Design it as a bunker

DIMENSIONS OF THE BUNKER


Height of the hopper above edge beam 2.35m

Height of the hopper below edge beam 8.7m

DESIGN OF SIDE WALLS


Horizontal pressure whcos2theta

21.1750803448704kn/m2

Design ultimate pressure 31.7626205173057kn/m2

Assume 250mm thick side walls

Depth Required along Long Span


leff span 6.2m

Mmax 101.746261057102Knm

Direct tension in the wall 98.4641236036475Kn

Distance b/w Reinforcement and center line of slab 110mm

Net design moment 90.9152074607012Knm

dreq 162.333711984233mm
Overall depth 192.333711984233mm
thickness is ok

AREA OF STEEL ALONG LONG SPAN


Let D 250mm

Ast 1430.72615636057mm2

required 12 bars at 158.017660469068mm

provide 12 bars at 150

provided 1507.2

Positive BM at the center of span 50.8731305285512Knm

Direct tension 95.287861551917Kn

Net BM 40.3914657578404Kn

Ast 800.586838396709mm2

required 12 bars at 141.196425644942mm

provide 12 bars at 130mm

Distribution R/F 300mm2

USE 8 mm c/c 167.466666666667mm

Depth Required along Short Span


leff span 4.2m

Mmax 46.6910521604393Knm

Direct tension in the wall 66.7015030863419Kn

Distance b/w Reinforcement and center line of slab 110mm

Net design moment 39.3538868209417Knm

dreq 106.803200870643mm
Overall depth 136.803200870643mm

AREA OF STEEL IN THE WALL ALONG SHORT SPAN


Let D 250mm

Ast 619.30931910938mm2

required 10 bars at 126.754107483624mm

provide 10 bars at 110mm

Positive BM at the center of span 23.3455260802197Knm

Direct tension 66.7015030863419Kn

Net BM 16.008360740722Knm

Ast 367.386884217429mm2

required 8 bars at 136.749574245189mm

provide 8 bars at 120mm

Distribution R/F 240mm2

USE 8 mm c/c 209.333333333333mm

Weight of sloping hopper bottom


Wh = 25*.3*(6.700)*0.5*(SQRT((6.700/2)^2+(8.700)^2))*2+(25*0.3*(4.200/2)*(SQRT((4.200/2)^2

592.82108032986Kn

Total load on 4 walls 2092.82108032986Kn

Load on one wall 523.205270082465Kn

tan theta 2.59701492537313

theta 68.9753942662619

1/csctheta 1.07132170068346

Direct tension in the sloping wall 560.521159751297Kn

Area of steel Along Long span


working tension per m run 90.4066386695641Kn

Design ultimate tension 135.609958004346Kn

Area of R/F for resisting tension 375.598831198854

Minimum Reinforcement 300mm2

required 8 mm @ 133.759734660626mm

provide 8 mm@ 120mm

Normal component of iron ore pressure at center of sloping slab is

h 8.2m

pn = 68.2681728021398kn/m2

Normal weight due to weight of sloping slab 2.24230527248861kn/m2

Total normal pressure 70.5104780746284kn/m2

Design ult normal pressure 105.765717111943kn/m2

Effective span Leff 3.9m

M-ve pr 134.058046439387Knm

Effective depth available 220mm

Limiting moment of resistance 166.98Knm

Limit section in under reinfored

Ast 2109.66194620783mm2

required 20 bars @ 148.839012129134mm

provide 20 dia bars @ 140mm

positive Bending moment 2 center 67.0290232196936Knm

Ast 1054.83097310391mm2

required 12 dia bars @ 107.164088732977mm

provide 12 dia bars @ 100mm

positive B M @ center 67.0290232196936Knm


Ast 1054.83097310391mm2

required 12 dia bars @ 107.164088732977mm

provide 12 dia bars@ 100mm

Area of steel Along Short span


working tension per m run 93.4201932918829Kn

Design ultimate tension 140.130289937824Kn

Area of R/F for resisting tension 388.118792238815mm2

Minimum Reinforcement 300mm2

required 8 mm @ 129.444904510283mm

provide 8 mm@ 120mm

Normal component of coal pressure at center of sloping slab is

h 8.2m

pn = 91.2525043348978kn/m2

Normal weight due to weight of sloping slab 2.24230527248861kn/m2

Total normal pressure 93.4948096073864kn/m2

Design ult normal pressure 140.24221441108kn/m2

Effective span Leff 2.9m

M-ve pr 98.2864185997649Knm

Effective depth available 220mm

Limiting moment of resistance 166.98Knm

Limit section in under reinfored

Ast 1546.7263820134mm2

required 16 bars @ 129.926018161278mm

provide 16 dia bars @ 120mm


positive Bending moment 2 center 49.1432092998825Knm

Ast 773.363191006699mm2

required 10 dia bars @ 101.504701688498mm

provide 10 dia bars @ 100mm

positive B M @ center 49.1432092998825Knm

Ast 773.363191006699mm2

required 10 dia bars @ 101.504701688498mm

provide 10 dia bars@ 100mm


6.2

4.2
T SPAN

5*0.3*(4.200/2)*(SQRT((4.200/2)^2+(8.700)^2))*2
DATA
unit weight of Sand 16kn/m3

fck 25N/mm2

Total weight of Sand 1000Kn

Height of the structure 2.5m

braedth of the structure 4.3m

btan((90+phi)/2) 8.26022314597601

Design it as a bunker

DIMENSIONS OF THE BUNKER


Height of the hopper above edge beam 2.35m

Height of the hopper below edge beam 8.7m

DESIGN OF SIDE WALLS


Horizontal pressure whcos2theta

30.8001168652661kn/m2

Design ultimate pressure 46.2001752978991kn/m2

Assume 300mm thick side walls

Depth Required along Long Span


leff span 6.7m

Mmax 172.827155760224Knm

Direct tension in the wall 154.770587247962Kn

Distance b/w Reinforcement and center line of slab 135mm

Net design moment 151.933126481749Knm

dreq 209.853728549231mm
Overall depth 239.853728549231mm
thickness is ok

AREA OF STEEL ALONG LONG SPAN


Let D 300mm

Ast 1948.19028966119mm2

required 12 bars at 116.046158940314mm

provide 12 bars at 110

provided 2055.27272727273

Positive BM at the center of span 86.4135778801122Knm

Direct tension 138.600525893697Kn

Net BM 67.702506884463Kn

Ast 1108.05389989219mm2

required 12 bars at 102.016697934097mm

provide 12 bars at 100mm

Distribution R/F 360mm2

USE 8 mm c/c 139.555555555556mm

Depth Required along short Span


leff span 4.3m

Mmax 71.1867701048463Knm

Direct tension in the wall 99.3303768904832Kn

Distance b/w Reinforcement and center line of slab 135mm

Net design moment 57.777169224631Knm

dreq 129.410222055125mm
Overall depth 159.410222055125mm

AREA OF STEEL IN THE WALL ALONG SHORT SPAN


Let D 300mm

Ast 740.858314799826mm2

required 10 bars at 105.95818178974mm

provide 10 bars at 100mm

Positive BM at the center of span 35.5933850524231Knm

Direct tension 99.3303768904832Kn

Net BM 22.1837841722079Knm

Ast 456.402686767801mm2

required 8 bars at 110.078230160727mm

provide 8 bars at 100mm

Distribution R/F 240mm2

USE 8 mm c/c 209.333333333333mm

Weight of sloping hopper bottom


Wh = 25*.3*(6.700)*0.5*(SQRT((6.700/2)^2+(8.700)^2))*2+(25*0.3*(4.200/2)*(SQRT((4.200/2)^2

757.480645188932Kn

Total load on 4 walls 1757.48064518893Kn

Load on one wall 439.370161297233Kn

tan theta 2.59701492537313

theta 68.9753942662619

1/csctheta 1.07132170068346

Direct tension in the sloping wall 470.706788430519Kn

Area of steel Along Long span


working tension per m run 70.2547445418686Kn

Design ultimate tension 105.382116812803Kn

Area of R/F for resisting tension 291.876794939213

Minimum Reinforcement 360mm2

required 8 mm @ 139.555555555556mm

provide 8 mm@ 130mm

Normal component of iron ore pressure at center of sloping slab is

h 8.2m

pn = 99.299160439476kn/m2

Normal weight due to weight of sloping slab 2.69076632698634kn/m2

Total normal pressure 101.989926766462kn/m2

Design ult normal pressure 152.984890149694kn/m2

Effective span Leff 4.15m

M-ve pr 219.565189216925Knm

Effective depth available 270mm

Limiting moment of resistance 251.505Knm

Limit section in under reinfored

Ast 2815.41477810251mm2

required 20 bars @ 111.528859776613mm

provide 20 dia bars @ 100mm

positive Bending moment 2 center 109.782594608462Knm

Ast 1407.70738905125mm2

required 16 dia bars @ 142.756940514065mm

provide 16 dia bars @ 140mm

positive B M @ center 109.782594608462Knm


Ast 1407.70738905125mm2

required 16 dia bars @ 142.756940514065mm

provide 16 dia bars@ 140mm

Area of steel Along Short span


working tension per m run 78.4511314050866Kn

Design ultimate tension 117.67669710763Kn

Area of R/F for resisting tension 325.929087682121mm2

Minimum Reinforcement 360mm2

required 8 mm @ 139.555555555556mm

provide 8 mm@ 120mm

Normal component of coal pressure at center of sloping slab is

h 8.2m

pn = 91.2525043348978kn/m2

Normal weight due to weight of sloping slab 2.69076632698634kn/m2

Total normal pressure 93.9432706618841kn/m2

Design ult normal pressure 140.914905992826kn/m2

Effective span Leff 2.95m

M-ve pr 102.192664116881Knm

Effective depth available 270mm

Limiting moment of resistance 251.505Knm

Limit section in under reinfored

Ast 1310.38411778507mm2

required 16 bars @ 153.359612095788mm

provide 16 dia bars @ 150mm


positive Bending moment 2 center 51.0963320584404Knm

Ast 655.192058892536mm2

required 10 dia bars @ 119.812196949834mm

provide 10 dia bars @ 110mm

positive B M @ center 51.0963320584404Knm

Ast 655.192058892536mm2

required 10 dia bars @ 119.812196949834mm

provide 10 dia bars@ 110mm


6.7

4.3
T SPAN

5*0.3*(4.200/2)*(SQRT((4.200/2)^2+(8.700)^2))*2

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