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Appendix
Appendix
Appendix
Bevel Gear
function SF = SafetyFactor_Bevel(P,b)
%Geometry
%Force Analysis
J = 0.234; %Geometry factor from figure 16.13 for both gears having 30 teeth.
K_v = sqrt((78 + sqrt(V_av))/78); %Velocity factor from line A in figure 15.24
K_o = 1; %Overload factor. from table 15.1 assuming uniform power and driven machinery.
K_m = 1.1; %Mounting factor from table 16.1 for both gears straddle-mounted assuming fairly rigid
mounting.
Stress = F_t .* P ./ (b .* J) .* K_v .* K_o .* K_m; %Fatigue stress from equation 15.17
%Safety Factor
%Determine the surface hardness for the bevel gear that gives a safety
%factor of 2 for the constraints given in the assignment.
%Geometry
%for identical gear and pinion
N = 30; %Number of teeth on pinion. Given.
d = N ./ P; %[in]. Base diameter of pinion from
gamma = pi./4; %[rad]. Angle shown in figure 16.9 for identical gears.
d_av = d - b .* sin(gamma); %[in]. Average diameter from equation 16.18.
%Force Analysis
C_Li = 0.73; %Life factor from figure 15.27 for life of 9*10^9 cycles.
C_R = 1; %Reliability factor from table 15.6 for 99 percent reliability.
Bhn = (Stress_Safe ./ (C_Li .* C_R) + 10000) ./ 400;
%Brinell hardness number. Derived from table 15.5 and equation 15.25
Spur Gear
function SF = SafetyFactor_Spur(P,b)
%Geometry
N = 30; %Given
d = N./P; %determine pitch diameter, d, from equation 15.3
%Force Analysis
%Safety Factor
%Determine the surface hardness for the spur gear that gives a safety
%factor of 2 for the constraints given in the assignment.
%Geometry
N_p = 30; %Number of teeth for pinion (on the shaft). Given.
N_g = 45; %Number of teeth for gear (off the shaft). Given.
d_p = N_p ./ P; %[in]. Diameter of pinion from equation 15.3
d_g = N_g ./ P; %[in]. Diameter of gear from equation 15.3
%Force Analysis
C_Li = 0.73; %Life factor from figure 15.27 for life of 9*10^9 cycles.
C_R = 1; %Reliability factor from table 15.6 for 99 percent reliability.
Bhn = (Stress_Safe ./ (C_Li .* C_R) + 10000) ./ 400;
%Brinell hardness number. Derived from table 15.5 and equation 15.25
n = 1; %Loop index.
for i = 1:length(P)
for k = 1:length(b)
if (9./P(i) < b(k) && b(k) < 14./P(i))
SafetyFactors(n,1) = P(i);
SafetyFactors(n,2) = b(k);
SafetyFactors(n,3) = SafetyFactor_Spur(P(i),b(k));
n=n+1;
end
end
end %Check if the face width fits the standard defined on page 599 and, if
so,
%calculates the safety factor for that case.
Filtering