Operator Effectiveness Sheet (L-4)

Name- Department-
Guidance Checked
Operator Category(Pls tick ✔) New Inspector /Re join after some time/
Abbrivation OK Required X By
Approved By

Transfer from Other Station

Date- Effectiveness L-4
Total. Marks Remarks
Check Point Obtain marks Remarks

Is the Operator Follow the OPS / Work instruction Properly & Record the Checksheet timely ? 1
Is the Operator Handling the Red Bin Activity ? 1
Is theOperator having knowledge of parts indentification & Saperate the Similar Types Parts ? 1
Is the Operator being carried out manually reworked parts or not? 1
Knowledge about part storage/ location WIP / PDI/ FG ? 1
Is the Operator identify all defects & Customer Defects in the part & their Remidies ? 1
Is the Rejected Parts are being stored in Red Bin as per the Rule & Identidication on Parts 1
Are the Checkpoint are specified in the standards being handled or carried as per quantity/volume & Defined Container
decided or not? 1
Is theOperator Follow the process for Rework Parts Handling & Rework Identification ? 1
Are the discussions being held with the seniors at the time of occurrences of the defect? 1
Is the Operator Set all process parameter of all products? 1
Are the Operator Aware about Highest Rejection parts Inhouse ? 1
Is the Operator Aware about Lux Level ? 1
Maintain 4,S at work Station
1
Is the Operator having follow the jig /Fixture as per part requirement 1
IS the Operator follow the uses of PPe's & Safety Instruction 1
Is the operator Having Knowledge of all Poka Yoke's 1
Is the Operator Provide training to others? 1

Total Score- Part A Marks + Part B Marks Result-

Note- Judgement Symbolic Min req
More Than 80%
OK Condition O
79% - 50%
Needs improvement Δ
Less than 50 %
Not OK ×

Problem point Guidance / Instruction given Day 1 Day 2 Day 3 Inspector Signature In charge Sign. Remarks (If Any)

HR/FMT/18B Rev no & Rev Date 02/ 01.08.21

 Operator Effectiveness Sheet (L-3)
Name- Department-
Guidance Checked
Operator Category(Pls tick ✔) New Inspector /Re join after some time/
Abbrivation OK Required X By
Approved By

Transfer from Other Station

Date- Effectiveness L-3
Total. Marks Remarks
Check Point Obtain marks Remarks

Is the Operator Follow the OPS / Work instruction Properly & Record the Checksheet timely ? 1
Is the Operator Handling the Red Bin Activity ? 1
Is theOperator having knowledge of parts indentification & Saperate the Similar Types Parts ? 1
Is the Operator being carried out manually reworked parts or not? 1
Knowledge about part storage/ location WIP / PDI/ FG ? 1
Is the Operator identify all defects & Customer Defects in the part & their Remidies ? 1
Is the Rejected Parts are being stored in Red Bin as per the Rule & Identidication on Parts 1
Are the Checkpoint are specified in the standards being handled or carried as per quantity/volume & Defined Container
decided or not? 1
Is theOperator Follow the process for Rework Parts Handling & Rework Identification ? 1
Are the discussions being held with the seniors at the time of occurrences of the defect? 1
Is the Operator Set all process parameter of all products? 1
Are the Operator Aware about Highest Rejection parts Inhouse ? 1

Is the Operator Aware about Lux Level ? 1

Maintain 4,S at work Station 1
Is the Operator having follow the jig /Fixture as per part requirement 1
IS the Operator follow the uses of PPe's & Safety Instruction 1
Is the operator Having Knowledge of all Poka Yoke's 1

Total Score- Part A Marks + Part B Marks Result-

Note- Judgement Symbolic Min req
More Than 80%
OK Condition O
79% - 50%
Needs improvement Δ
Less than 50 %
Not OK ×

Problem point Guidance / Instruction given Day 1 Day 2 Day 3 Inspector Signature In charge Sign. Remarks (If Any)

HR/FMT/18A Rev no & Rev Date 02/ 01.08.21

 Mag Filters & Equipments Pvt. Ltd
Skill Upgradation Level 2 Practical ( B)
Operator Name
Date

Department DOJ

Machine Name/
Process Name

Part Prodctivity Required cycle

Ruselt ( Check at list time
1 10 cycle )

Actual cycle time

Judgment
Productivity:- 1. > 90% = "O" 2. 89% to 71% = "Δ" 3. < = 70%
Productivity must be 100 % on last 2 cycle

Check Qty
OK
Part Inspection Reject
2 Result ( Check at list No of reject send
10 cycle ) in red bin
Reject %
Judgment
Quality:- 1. > 90% = "O" 2. 89% to 71% = "Δ" 3. < = 70% = "X"
Productivity must be 100 % on last 2 cycle

Final Result Marks A ----------- B -----------

Prepared By-

Mag Filters & Equipments Pvt. Ltd

 Mag Filters & Equipments Pvt. Ltd
Skill Upgradation Level 3 Practical ( B)
Operator Name
Date

Department DOJ

Machine Name/
Process Name
Part Prodctivity Required cycle
Ruselt ( Check at list time
1 10 cycle )
Actual cycle time
Judgment
Productivity must be 100 % then "O" If Less then 100% -"Not O
Check Qty
OK
Part Inspection Reject
2 Result ( Check at list No of reject send
10 cycle ) in red bin
Reject %
Judgment
Quality must be 100 % then "O" If Less then 100% -"Not Ok"

Final Result Marks A ----------- B -----------

Prepared By-

Mag Filters & Equipments Pvt. Ltd

Skill Upgradation Level 4 Practical ( B)
Operator Name
Date

Department DOJ
 Machine Name/
Process Name
Part Prodctivity Required cycle
Ruselt ( Check at list time
1 10 cycle )
Actual cycle time
Judgment
Productivity must be 100 % then "O" If Less then 100% -"Not O
Check Qty
OK
Part Inspection Reject
2 Result ( Check at list No of reject send
10 cycle ) in red bin
Reject %
Judgment
Quality must be 100 % then "O" If Less then 100% -"Not Ok"

Final Result Marks A ----------- B -----------

Prepared By-
nts Pvt. Ltd.
actical ( B)

1% = "Δ" 3. < = 70% = "X"

on last 2 cycle

" 3. < = 70% = "X"

t 2 cycle

B ----------- Total Marks ……....

Approved By-

nts Pvt. Ltd.

Less then 100% -"Not Ok"

n 100% -"Not Ok"

B ----------- Total Marks ……....

Approved By-

nts Pvt. Ltd.

actical ( B)
Less then 100% -"Not Ok"

n 100% -"Not Ok"

B ----------- Total Marks ……....

Approved By-
 Operator Effectiveness Sheet (L-2)
Name- Department-
Guidance Checked
Operator Category(Pls tick ✔) New Inspector /Re join after some time/
Abbrivation OK Required X By
Approved By

Transfer from Other Station

Date- Effectiveness L-2
Total. Marks Remarks
Check Point Obtain marks Remarks

Is the Operator Follow the OPS / Work instruction Properly & Record the Checksheet timely ? 1
Is the Operator identify all defects & Customer Defects in the part ? 1
Is the Rejected Parts are being stored in Red Bin as per the Rule & Identidication on Parts 1
Are the Checkpoint are specified in the standards being handled or carried as per quantity/volume & Defined Container
decided or not? 1
Is the Inspector Follow the process for Parameter Recording & Monitoring ? 1

Are the discussions being held with the seniors at the time of occurrences of the defect?
1

Is operator having knowledge about BOP /Child Parts uses in perticular parts ? 1
Are the Operator Aware aboutSetup approval parts Inhouse ? 1
Maintain 2,S at work Station 1

Power Failer Part put in Yellow & Red Bin 1

Total Score- Part A Marks + Part B Marks Result-

Note- Judgement Symbolic Min req
More Than 80%
OK Condition O

79% - 50%
Needs improvement Δ

Less than 50 %
Not OK ×

Day 1 Day 2 Day 3 Inspector Signature In charge Sign. Remarks (If Any)
Problem point Guidance / Instruction given

HR/FMT/18 Rev no & Rev Date 02/ 01.08.21

 Operator Observance Level-4
Guidance Approved
Operator Name- Deptt. Abbrivation OK Required X Checked By
By

A-New Operator
Operator Category(Pls B- Re join after some time Week Remarks
tick ✔) C- Transfer from Other Station
Date
Check Point Station/ Machine
No.
Is Operator Follow the Loading & Unloading Procedure and as per other specific requirement or
not?
Mould loading
&Unloading Or Is the Change over being timely carried outor not? Are the records retained or not?
Change Over
Is the operator having Knowledge about tool identification?

Is the Operator Follow the OPS / Work instruction Properly & Record the Checksheet timely ?
Machine Parameter
Checking of Machine and Equipments is being carried out and check sheets are duly filled or not?
Setting
Whether operator is immediately reading the"display value" and recording them in the check
sheet or not?
Defect Identification
Is operator identify all defects & Customer Defects in the part & Remedies of Defects

Rejected Parts are being stored in Red Bin as per the work instruction
Handling of
Rejections Operator put the rejects part in red bin with identification tag

Identification mark on defected area & Record of Rejections

Working condition checksarebeing carriedout
Poka Yoke inregardtodeviceinwhichFoolproofingarebeingincorporated,entries are made accordingly in the
check sheets or not?
Is the Operator monitor the raw material Grade/ Colure & Batch Code As well as Packing
Identification of Raw standard as per requirement ?
Material/BOP
Is operator having knowledge about BOP /Child Parts uses in perticular parts

Knowledge about Knowledge about BOP / Child parts or Assy. part

BOP / Child parts
Is Operator having Knowledge about Rework process & Rework Matrix ?
Rework Process

Is Operator Follow the process for Rework Parts Handling & Rework Identification ?
Are the Items are specified in the standards being handled or carried as per quantity/volume &
Defined Container decided or not?
Packing & Handling of
Is single part stored at defined location,in pre decided quantities?
Products
Are parts/components being picked up from unwanted location?
Are quality checks being carried out for manually reworked parts or not? If yes are the records
being retained or not?
Are the discussions being held with the seniors at the time of occurrences of the defect?
Abnormality Handling
Is the principle of" STOP,Call, Wait "and segregation of abnormality"being practiced at the of
occurrences of abnormality or not?
Power Failer Part put in Yellow & Red Bin

Working conditions checks area lso being carried out for Dies, machine and Jigs or not?

Equipment Inspection Awareness about Mould & tool Life .

Awareness about Mould & Die Checkpoint During Process

Knowledge of in process Check points & parts check as per sample

Inprocess Molding &
Knowledge about daily sample approval
Limit Sample
Knowledge about part storage/ location WIP / PDI/ FG

Are different items likeComponents,Measuring purpose

Location
instruments,tools,gauges,checksheetsetc.storedatdesignated location or not?

Operator Presence Is the operation being completed,when the operator is away from the operation area or not?

Maintain 5,S at work Station

5S & Safety Operators are using all PPE..(Personel Protective Equipment ) items provided to them..
Is the Inspector Provided the Training to others are effective ? Training provide to minimum 2
operators
M/c Name / Result
Part Prodctivity Result Process Name
Required cycle
Productivity Acceptance :- 1. >90% = O- Good 2. 89 % to 71% = "Δ" -Need Improvement 3. < = 70% = time
"X" - Not Ok
Actual cycle time
Productivity & Quality must be 100 % on last 2 cycle
Judgment

Check Qty Result

Part Inspection Result OK

Quality Acceptance :- 1. >90% = O- Good 2. 89 % to 71% = "Δ" -Need Improvement 3. < = 70% = "X"
-Not OK Reject
Productivity & Quality must be 100 % on last 2 cycle Reject %
Judgment
point you observed:

ACTION TAKEN If any (X) Observed

Problem point Guidance / Instruction given Day 1 Day 2 Day 3 Operator Signature In charge Sign. Remarks (If Any)

It is mandatory to pass in Last two columns in the operator observance check sheet
HR/FMT/14 B Rev no & Rev Date 02/ 01.04.21
 Operator Observance Level-3
Operator Name- Deptt. Abbrivation OK Guidance Required X Checked By Approved By

A-New Operator
Operator Category(Pls B- Re join after some time DAYS Remarks
tick ✔) C- Transfer from Other Station

Date
Check Point
Station/ Machine
No.

Is Operator Follow the Loading & Unloading Procedure and as per other specific
requirement or not?

Mould loading &

Is the Change over being timely carried out or not? Are the records retained or
Unloading Or
Change Over not?

Is the operator having Knowledge about tool identification?

Is the Operator Follow the OPS / Work instruction Properly & Record the
Checksheet timely ?

Machine Parameter Checking of Machine and Equipments is being carried out and check sheets are
Setting duly filled or not?

Whether operator is immediately reading the"display value" and recording them

in the check sheet or not?

Defect Identification Is operator identify all defects & Customer Defects in the part & Remedies of
Defects

Rejected Parts are being stored in Red Bin as per the work instruction

Handling of
Rejections Operator put the rejects part in red bin with identification tag

Identification mark on defected area & Record of Rejections

Working condition checksarebeing carriedout

Poka Yoke inregardtodeviceinwhichFoolproofingarebeingincorporated,entries are made
accordingly in the check sheets or not?

Is the Operator monitor the raw material Grade/ Colure & Batch Code As well as
Packing standard as per requirement ?
Identification of
Raw Material/BOP
Is operator having knowledge about BOP /Child Parts uses in perticular parts

Knowledge about Knowledge about BOP / Child parts or Assy. part

BOP / Child parts

Is Operator having Knowledge about Rework process & Rework Matrix ?

Rework Process

Is Operator Follow the process for Rework Parts Handling & Rework
Identification ?

Are the Items are specified in the standards being handled or carried as per
quantity/volume & Defined Container decided or not?

Packing & Handling

of Products
Is single part stored at defined location,in pre decided quantities?

Are parts/components being picked up from unwanted location?

Are quality checks being carried out for manually reworked parts or not? If yes
are the records being retained or not?

Are the discussions being held with the seniors at the time of occurrences of the
defect?
Abnormality
Handling
Is the principle of" STOP,Call, Wait "and segregation of abnormality"being
practiced at the of occurrences of abnormality or not?

Power Failer Part put in Yellow & Red Bin

Working conditions checks area lso being carried out for Dies, machine and Jigs
or not?

Equipment
Inspection
Awareness about Mould & tool Life .

Awareness about Mould & Die Checkpoint During Process

Knowledge of in process Check points & parts check as per sample

Inprocess Molding
& Limit Sample
Knowledge about daily sample approval

Knowledge about part storage/ location WIP / PDI/ FG

Are different items likeComponents,Measuring purpose

Location
instruments,tools,gauges,checksheetsetc.storedatdesignated location or not?

Is the operation being completed,when the operator is away from the operation
Operator Presence
area or not?

Maintain 5,S at work Station

5S & Safety
Operators are using all PPE..(Personel Protective Equipment ) items provided to
them..
Result
M/c Name /
Process Name
Part Prodctivity Result
Required cycle
Productivity Acceptance :- 1. >90% = O- Good 2. 89 % to 71% = "Δ" -Need Improvement 3. < = 70% = time
"X" - Not Ok

Productivity & Quality must be 100 % on last 2 cycle Actual cycle time

Judgment

Result
Check Qty

Part Inspection Result OK

Quality Acceptance :- 1. >90% = O- Good 2. 89 % to 71% = "Δ" -Need Improvement 3. < = 70% = "X" -
Re Training
Reject
Productivity & Quality must be 100 % on last 2 cycle
Reject %
Judgment
point you observed:

ACTION TAKEN If any (X) Observed

Problem point Guidance / Instruction given Day 1 Day 2 Day 3 DAY 4 Operator Signature In charge Sign. Remarks (If Any)

It is mandatory to pass in Last two columns in the operator observance check sheet
HR/FMT/14A Rev no & Rev Date 02/ 01.04.21
 Operator Observance Level-2
Guidance
Operator Name- Deptt. Abbrivation OK Required X Checked By Approved By

Operator A-New Operator

Category(Pls tick B- Re join after some time Days Remarks
✔) C- Transfer from Other Station
Date
Check Point
Station/ Machine No.
Does Operator Follow the Operating Guidelines provided in Work Instruction in sequential
manner?
Is the Operator maintaining 1S , 2S on his work station ?

Is the operator filling the m/c check points before starting the process ?

Does Operator Separate the Ok & Reject part?

Is the operator following the Personal Safety guidelines?

Is the Operator marking the reject part before putting it in Red bin ?

Is the operator taking set up approval before starting machine .

Identification mark on defected area & Record of Rejections

Working condition checks are being carried out in regard to device in which Fool proofing are
being in corporated,entries are made accordingly in the check sheets or not?

Is the Operator monitor the raw material Grade/ Colure & Batch Code As well as Packing
standard as per requirement ?
Is operator having knowledge about BOP /Child Parts uses in perticular parts
Are the Items are specified in the standards being handled or carried as per quantity/volume &
Defined Container decided or not?
Is single part stored at defined location,in pre decided quantities?

Are parts/components being picked up from unwanted location?

Are the discussions being held with the seniors at the time of occurrences of the defect?
Is the principle of" STOP,Call, Wait "and segregation of abnormality"being practiced at the of
occurrences of abnormality or not?
Power Failer Part put in Yellow & Red Bin

M/c Name / Process Name Result

Part Prodctivity Result
Required cycle time
Productivity Acceptance :- 1. >90% = O- Good 2. 89 % to 71% = "Δ" -Need Improvement 3. < =
70% = "X" - Not Ok
Actual cycle time
Productivity & Quality must be 100 % on last 2 cycle
Judgment

Check Qty Result

Part Inspection Result OK

Productivity Acceptance :- 1. >90% = O- Good 2. 89 % to 71% = "Δ" -Need Improvement 3. < =
70% = "X" - Re Training Reject

Productivity & Quality must be 100 % on last 2 cycle Reject %

Judgment
point you observed:

ACTION TAKEN If any (X) Observed

Day 1 Day 2 Day 3 In charge Sign.
Problem point Guidance / Instruction given Operator Signature Remarks (If Any)

HR/FMT/14 Rev no & Rev Date 02/ 01.04.21