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GATE-2020
Questions with Detailed Solutions

MECHANICAL ENGINEERING
(Forenoon Session)

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01/02/20
GATE - 2020
MECHANICAL ENGINEERING Forenoon
Question with Detailed Solutions Session

SUBJECT-WISE WEIGHTAGE
1 MARK 2 MARKS
S. No. NAME OF THE SUBJECT
QUESTIONS QUESTIONS

01 Engineering Mechanics 1 1

02 Strength of Material 1 4

03 Theory of Machines & Vibrations 4 1

04 Machine Design 1 2

05 Fluid Mechanics & Turbo Machinery 2 3

06 Heat Transfer 2 1

07 Thermodynamics 3 4

08 IM & OR 1 3

09 Production 2 6

10 Engineering Materials 2 0

11 Engineering Mathematics 6 5

12 Verbal Ability 3 2

13 Numerical Ability 2 3

Total No. of Questions 30 35

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2 Mechanical Engineering

Section : General Aptitude 03. Crowd funding deals with mobilisation of funds
for a project from a large number people, who
01. I do not think you know the case well enough to would be willing to invest smaller amounts through
have opinions. Having said that , I agree with your web-based platforms in the project.
other point. Based on the above paragraph, which of the
What does the phrase “having said that” mean in following is correct about crowd funding?
the given text? (a) Funds raised through large contributions on
(a) as opposed to what I have said web-based platforms.
(b) contrary to what I have said (b) Funds raised through unwilling contributions
(c) despite what I have said on web-based platforms.
(d) in addition to what I have said (c) Funds raised through voluntary contributions
on web-based platforms.
01. Ans: (c) (d) Funds raised through coerced contributions on
Sol: ‘Having said that’ shows option three. web-based platforms.

02. The bar graph shows the data of the students who 03. Ans: (c)
appeared and passed in an examination for four Sol: The word ‘willing’ shows voluntary contribution.
schools P, Q, R and S. The average of success rates
(in percentage) of these four schools is _______. 04. Select the word that fits the analogy:
Build: Building:: Grow: ______
Performance of Schools P, Q, R and S
(a) Grown (b) Growth
Appeared Passed

800 700
(c) Growed (d) Grew
Number of Students

700 600
600 500
500 455
400
400
300
280
330
240 04. Ans: (b)
200
100
0
Sol: Verb is to noun analogy.
School P School Q School R School S

(a) 58.8 % (b) 58.5 % 05. Select the graph that schematically represents
(c) 59.0 % (d) 59.3 % BOTH y = xm and y = x1/m properly in the interval
0 ≤ x ≤ 1, for integer values of m, where m > 1.
02. Ans: (c)
280
Sol: P - Success rate = 500 # 100 = 56%
330
Q - Success rate = 600 # 100 = 55%
455
R - Success rate = 700 # 100 = 65%
240
S - Success rate = 400 # 100 = 60%
Average success rate of four schools =
56 + 55 + 65 + 60 =
= 4 59%

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3 GATE_2020_Questions with Solutions

08. Define [x] as the greatest integer less than or equal


(a) y (b) y
to x, for each x ∈ (-∞, ∞). If y = [x], then area under
y for x ∈ (1, 4) is _______.
1 1
(a) 1 (b) 6
x1/m
xm (c) 4 (d) 3
xm
x1/m
0 0
08. Ans: (b)
1 x 1 x
Sol: y
(c) y (d) y

1 1
3
xm x 1/m 2
xm 1
x1/m
0 x
0 1 x 0 1 x 1 2 3 4

Area = 1 × 1 + 2 × 1 + 3 × 1 = 6
05. Ans: (d)
09. The sum of the first n terms in the sequence 8 , 88,
06. P, Q, R and S are to be uniquely coded using α and 888, 8888, ....... is _______.
β . If P is coded as αα and Q as αβ , then R and S,
80 ^ n h − 8
receptively, can be coded as _____. (a) 10 − 1 n
81 9
(a) βα and αβ (b) βα and ββ
81 ^ n h − 9
(c) αβ and ββ (d) ββ and αα (b) 10 − 1 n
80 8
81 ^ n h + 9
06. Ans: (b) (c) 10 − 1 n
80 8
Sol: P is coded as αα (00)
80 ^ n h + 8
Q is coded as αβ (01) (d) 10 − 1 n
81 9
R is coded as βα (10)
S is coded as ββ (11) 09. Ans: (a)
Sol: By substituting n = 1 in first expression we get sum
07. He is known for his unscrupulous ways. He always as 8.
sheds _____ tears to deceive people.
(a) fox (b) crocodile 10. Jofra Archer, the England fast bowler, is ___ than
(c) crocodile’s (d) Fox’s accurate.
(a) Faster (b) less fast
07. Ans: (b) (c) more fast (d) more faster
Sol: It is an idiomatic expression which means showing
false sympathy. 10. Ans: (c)
Sol: When two or more adjectives are used to show the
quality of the same person of thing, all the adjectives
must be in the same degree.
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4 Mechanical Engineering

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5 GATE_2020_Questions with Solutions

Section : MECHANICAL ENGINEERING 03. Ans: (c)


CC − CN
Sol: slope =
01. For three vectors A = 2tj − 3kt , B =− 2 ti + kt and TN − TC
C = 3 ti − tj, where ti , tj and kt are unit vectors along
04. A sheet metal with a stock hardness of 250 HRC
the axes of a right - handed rectangular/Cartesian
has to be sheared using a punch and a die having
coordinate system, the value of ^A. ]B # C g + 6h
a clearance of 1 mm between them. If the stock
is_______.
hardness of the sheet metal increases to 400 HRC,
the clearance between the punch and the die should
01. Ans: 6
be ______mm.
" " " " " " " " "
Sol: A = 2 j − 3K, B =− 2 i + k, C = 3 i − j
" " " 04. Ans: 1.265
" i j k
" Sol: Given, sheet metal operation
B # C = −2 0 1
Initial condition of sheet hardness (HRC)1
3 −1 0
= 250 HRC
= i ]1 g − j ^0 − 3h + k ^2 − 0h = i + 3j + 2k Punch and die clearance (C1) = 1 mm
" " " " " "

Second condition of sheet hardness (HRC)2
A. ` B # C j = a 2j − 3k k . a i + 3j + 2k k
" " " " " " " "
= 400 HRC
Clearance (C2) = ?
= 2(3) + (-3) (2) = 0 C = 0.0032 + τ u
C ∝ shear strength ∝ HRC
aA
"
. `B # C jk + 6 = 0 + 6 = 6
" "

C2 HRC2
=
C1 HRC1
02. Froude number is the ratio of
400
(a) inertia forces to viscous forces =C2 1= 1.265 mm
250
(b) inertia forces to gravity forces
(c) buoyancy forces to viscous forces
05. A balanced rigid disc mounted on a rigid rotor
(d) buoyancy forces to inertia forces
has four identical point masses, each of 10 grams,
02. Ans: (b)
attached to four points on the 100 mm radius circle
shown in the figure.
03. In the Critical Path Method (CPM), the cost-time
r = 100 mm
slope of an activity is given by B

Normal Cost C A
(a)
Crash Time − Normal Time D

Crash Cost − Normal Cost


(b)
Crash Time The rotor is driven by a motor at uniform angular
Crash Cost − Normal Cost speed of 10 rad/s. If one of the masses gets detached
(c)
Normal Time − Crash Time then the magnitude of the resultant unbalance force
Crash Cost on the rotor is _______N (round off to 2 decimal
(d)
Crash Time − Normal Time places).

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6 Mechanical Engineering

05. Ans: 0.10 (c) f ] t g = 1 sin ωt


Sol: Fun = mD.rD.w2 ω

# ]10g2 (d) f ] t g = 2 ^1 − cos ωth


10 100 1
= #
1000 1000 ω

= 0.10 N
07. Ans: (c)

Sol: L ]f g =
1
06. In a concentric tube counter-flow heat exchanger, s2 + ω2
hot oil enters at 102°C and leaves at 65°C. Cold
f = L-1 c m
1
water enters at 25°C and leaves at 42°C. The log
s2 + ω2
mean temperature difference (LMTD) is _____°C
1
(round off to one decimal place). f = ω sin ωt

06. Ans: 49.32 08. Match the following non-dimensional numbers with
Sol: the corresponding definitions:
T

Th1 Non- Definition


Tc2 dimensional
Th2 number
Tc1 P Reynolds 1 Byoyancy force
number Viscous force
x Q Grashof 2 Momentum diffusivity
Given data: number Thermal diffusivity
Th1 = 102°C ; Tc1 = 25°C ; LMTD = ? R Nusselt 3 Inertia force
Th2 = 60°C ; Tc2 = 42°C number Visocus force
∆T1 = Th1 − Tc2 = 102 − 42 = 60 S Prandtl 4 Convective heat transfer
∆T2 = Th2 − Tc1 = 65 − 25 = 40 number Conduction heat transfer

TT1 − TT2 60 − 40 (a) P-3, Q-1, R-4, S-2 (b) P-3, Q-1, R-2, S-4
LMTD = = = 49.32°C
; E (c) P-1, Q-3, R-2, S-4 (d) P-4, Q-3, R-1, S-2
TT1
,n = G
60
,n
TT2 40

08. Ans: (a)
LMTD = 49.32°C Inertia force
Sol: P. Reynolds number =
Visocus force
07. The Laplace transform of a function f(t) is Byoyancy force
Q. Grashof number =
L ]f g = 2
1 Viscous force
. Then , f(t) is
^s + ω2h
R. Nusselt number =
Convective heat transfer
(a) f ] t g = 2 ^1 − sin ωth
1 Conduction heat transfer
ω
Momentum diffusivity
S. Prandtl number =
(b) f ] t g = ω cos ωt
1 Thermal diffusivity

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7 GATE_2020_Questions with Solutions

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8 Mechanical Engineering

09. A company is hiring to fill four managerial 12. Match the following.
vacancies. The candidates are five men and three
women. If every candidate is equally likely to be Heat treatment process Effect
chosen then the probability that at least one woman P. Tempering 1. Strengthening
will be selected is _______ Q. Quenching 2. Toughening
(round off to 2 decimal places). R. Annealing 3. Hardening
S. Normalizing 4. Softening
09. Ans: 0.93 (a) P-2, Q-3, R-4, S-1 (b) P-4, Q-3, R-2, S-1
5c4
Sol: P(0) = Probability of no women selected = (c) P-3, Q-3, R-1, S-3 (d) P-1, Q-1, R-3, S-2
8c4
P(1) = Probability of atleast one women selected
5c4 12. Ans: (a)
= 1− ≃ 0.93
8c4 Sol:

• Tempering is a process of heat treating, which is
used to increase the toughness of iron-based alloys.
10. A helical gear with 20° pressure angle and 30°
• Quench hardening is a mechanical process in which
helix angle mounted at the midspan of a shaft that
steel and cast iron alloys are strengthened and
is supported between two bearings at the ends. The
hardened.
nature of the stresses induced in the shaft is
• Annealing is a process involving heating and
(a) normal stress due to bending in one plane and
cooling, usually applied to produce softening of the
axial loading ; shear stress due to torsion.
metal to facilitate machining or forming operations.
(b) normal stress due to bending in two planes and
• Normalising is used to improve the mechanical
axial loading ; shear stress due to torsion.
properties of, mainly, unalloyed and low-alloy
(c) normal stress due to bending in two planes;
structural steel and cast steel.
shear stress due to torsion.
(d) normal stress due to bending only
13. The velocity field of an incompressible flow in a
Cartesian system is represented by
V = 2 _ x2 − y2 i ti + vjt + 3kt
10. Ans: (b)

Which one of the following expressions for v is
11. Which of the following function f(z), of the complex
valid?
variable z, is NOT analytic at all the points of the
(a) 4xy + 4xz (b) −4xy − 4xz
complex plane?
(c) 4xz − 6xy (d) −4xz + 6xy
(a) f(z) = sin z (b) f(z) = z2
(c) f(z) = log z (d) f(z) = ez
13. Ans: (b)
Sol: V = 2 _ x2 − y2 i ti + vjt + 3kt

11. Ans: (c)
For incompressible flow,
Sol: f(z) = log (z) is not analytic at z = 0
2u + 2v + 2 w =
∴option (c) is correct 0
2x 2y 2z

]3 g = 0
2 _ 2 2 i + 2v + 2
2x − y
2x 2y 2z

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9 GATE_2020_Questions with Solutions

the energy fluctuation in the flywheel between these


2v =
4x + 0 two speeds is 1.05 kJ then the moment of inertia
2y
of the flywheel is ______ kg.m2 (round off to 2
2v =−
4x decimal places).
2y
Integrate w.r.t y
16. Ans: 1
v =− # 4xdy + f ^x, zh
Sol: (∆K.E)max = I _ω2max − ω2min i
1
2
v = −4xy+f(x,z)
1 ^ 2−
f(x,z) is an arbitary function of x and z 1.05 # 103 = I 110 1002h
2
Hence the most suitable answer is option (b).
2 # 1.05 # 103
I= = 1 kg-m2
1102 − 1002
14. The base of a brass needs rough grinding. For this
purpose, the most suitable grinding wheel grade
specification is 17. The crystal structure of γ iron (austenite phase) is
(a) A50G8V (b) C30Q12V (a) BCT (b) FCC (c) BCC (d) HCP
(c) C90J4B (d) A30D12V
17. Ans: (b)
14. Ans: (b) Sol: Austenite has a cubic-close packed crystal structure,
Sol: Base of brass bracket need rough grinding, for this also referred to as a face-centred cubic structure
purpose the most suitable grinding wheel grade with an atom at each corner and in the centre of
specification is C30Q12V. each face of the unit cell.
Because 30 is a grain number.
18. A single-degree-of-freedom oscillator is subejcted
1 − e -c]1 - xg
15. The value of lim e o
-c]1 - xg is
to harmonic excitation F(t) = F0cos(ωt) as shown in
x " 1 1 − xe
the figure.
c+1 c
(a) c (b) c (c) c+1 (d) F(t)
c+1

15. Ans:(d) m
-C]1 - xg
-C]1 - xg n = Lim c -C + Cx m
1−e 1−e
Sol: Lim d
-C + x

x"1 −
1 xe x"1 1 − x e

k C
Applying L hospital rule

1 − e -C]1 - xg n = 1 − e -C + Cx
Lim d -C]1 - xg Lim d − ^ -C + ]xgh − ^ -C + Cxh n
x"1 1 − xe x"1 x Ce e
The non-zero value of ω, for which the amplitude of
−C the force transmitted to the ground will be F0, is
= = C
−C − 1 C + 1

k k
(a) m (b) 2m
16. A flywheel is attached to an engine to keep its
2k k
rotational speed between 100 rad/s and 110 rad/s. If (c) m (d) 2 m

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10 Mechanical Engineering

18. Ans: (c) 20. A four bar mechanism is shown below.


R
d= 1
4 either=
600 mm
Sol: @ r 0=
or r 2
FT = F0 Q
300 mm
so at r = 2
P S
ω = 400 mm
ωn 2
For the mechanism to be a crank-rocker mechanism,
w= 2 wn the length of the link PQ can be
(a) 200 mm (b) 350 mm
2k
ω= m (c) 300 mm (d) 80 mm

20. Ans: (d)


19. The members carrying zero force (i.e zero-force Sol:
m = l max R
members) in the truss shown in the figure, for any 600 m
load P > 0 with no appreciable deformation of the Q 300 mm
truss (i.e with no appreciable change in angles
between the members), are P S
400 mm
F G H
To obtain C-R mechanism lmin(shortest time) must be
adjacent to fixed link per class I linkage.
So PQ = 80 mm (lmin)
B D 80 + 600 < 400 + 300
A E 450
any other option will violate Grashof’s condition.
C
1m 1m 1m 1m 21. For an ideal gas, the value of the Joule-Thomson
P
coefficient is
(a) BF, DH, GC, CD and DE only (a) zero (b) negative
(b) BF and DH only (c) positive (d) indeterminate
(c) BF, DH, GC, FG and GH only
(d) BF, DH and GC only 21. Ans: (a)

Sol: µJT = c m , For an ideal gas, h = f(T)


2T
19. Ans: (a) 2P h
Sol: If at any joint three forces are acting out of which At constant enthalpy, 2T = 0
two of them are collinear then force in third member ∴ mJT = 0
must be zero.
For member ED look at joint E. 22. The compressor of a gas turbine plant, operating on
FEH an ideal intercooled Brayton cycle, accomplishes
an overall compression ratio of 6 in a two-stage
compression process. Intercooling is used to cool
FED R the air coming out from the first stage to the inlet

temperature of the first stage, before its entry to the
Similarity look for other members. second stage. Air enters the compressor at 300 K

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11 GATE_2020_Questions with Solutions

and 100 kPa. If the properties of gas are constant,


the intercooling pressure for minimum compressor c m
dT T
dS P CP CV
work is _____ kPa (round off to 2 decimal places). = =
c m
dT T CP
dS V CV
22. Ans: 244.94
Sol: 24. The stress state at a point in a material under plane
T
P3 stress condition is equi-biaxial tension with a
4 P2 magnitude of 10 MPa. If one unit on the is σ − τ
plane is 1 MPa, the Mohr’s circle representation of
P1
2 the state-of-stress is given by
3
(a) a circle with a radius of 10 units on the σ − τ
1
plane
(b) a point on the τ axis at a distance of 10 units
S
from the origin
P3 (c) a circle with a radius equal to principal stress
P1 = 100 kPa, P3 = 600 kPa, =6
P1
and its center at the origin of the σ − τ plane
Optimum Intermediate pressure (P2) = P1 P3
(d) a point on the σ axis at a distance of 10 units
= 100 # 600 from the origin
= 244.94 kPa
24. Ans: (d)
23. For an ideal gas, a constant pressure line and a Sol:
constant volume line intersect at a point, in the 10 MPa

temperature (T) versus specific entropy (s) diagram.


CP is the specific heat at constant pressure and CV is
the specifc heat at constant volume. The ratio of the 10 MPa 10 MPa
slopes of the constant pressure and constant volume
lines at the point of intersection is

CP CV
(a) (b) 10 MPa
CV CP
τ
CP − CV CP − CV
(c) (d)
CP CV
1 Unit = 1 MPa

23. Ans: (b)

Sol: c m = T
dT 1 2 3 4 5 6 7 8 9 10 σ
dS P CP
The given state of stress is represented by a point on
c m = T
dT σ-τ graph which is located on σ-axis at a distance

dS V CV
of 10 units from origin.

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12 Mechanical Engineering

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13 GATE_2020_Questions with Solutions

25. Multiplication of real valued square matrices of


# dx = ^0.15 # 2.50 # 10 -2h #
x
125 # 102 #
same dimension is 0

# ^12 + 0.2th # 60dt
20
(a) always positive definite
0
(b) associative
(c) not always possible to compute 125 # 102 # x = ^0.15 # 2.50 # 10 -2h # 60

# ;12t + 0.2t E
2 20
(d) commutative
2 0
⇒ x = 5.04 × 10 mm
-5
25. Ans: (b)
= 5.04 mm
Sol: Matrix multiplication is associative but not
commutative.
27. The barrier shown between two water tanks of unit
width (1 m) into the plane of the screen is modeled
26. A steel part with surface area of 125 cm2 is to be
as a cantilever.
chrome coated through an electroplating process
using chromium acid sulphate as an electrolyte. An barrier
increasing current is applied to the part according to
the following current time relation:
I = 12 + 0.2t
where, I = current (A) and t = time (minutes).
The part is submerged in the plating solution
4m
for a duration of 20 minutes for plating purpose.
Assuming the cathode efficiency of chromium to 1m
be 15% and the plating constant of chromium acid
sulphate to be 2.50×10−2 mm3/A.s, the resulting
Taking the density of water as 1000 kg/m3 and
coating thickness on the part surface is ________
the acceleration due to gravity as 10 m/s2, the
µm (round off to one decimal place).
maximum absolute bending moment developed in
the cantilever is ________ kN-m (round off to the
26. Ans: 5.04
nearest integer).
Sol: Given, Electro plating process
Surface area = 125 cm2
27. Ans: 105
I = 12 + 0.2t; t = 20 min
Sol:
η = 15%
Barrier
mm3
C = 2.50 # 10 -2
AS
Let, the coating thickness is dx.
According to the given question,
h1
A × dx = h × C × Idt
⇒ 125 × 102 × dx = 0.15 × 2.50 × 10-2 (12+0.2t)dt
h2
Integrating both sides, ρ.g
4.ρ.g

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14 Mechanical Engineering

29. A rigid mass-less rod of length L is connected to a


ω1
disc (pulley) of mass m and radius r = L/4 through a
Barrier friction-less revolute joint. The other end of that rod
is attached to a wall through a friction-less hinge.
A spring of stiffness 2k is attached to the rod at its
ω2 mid-span. An inextensible rope passes over half the
disc periphery and is securely tied to a spring of
ω1 = 4.ρ.g # width of barrier (a h1 = 4 m)
stiffness k at point C as shown in the figure. There is
= 4 × 1000 × 10 × 1
no slip between the rope and the pulley. The system
= 40 kN/m
is in static equilibrium in the configuration shown
ω2 = ρ.g # width of barrier [h2 = 1 m]
in the figure and the rope is always taut.
= 1000 × 10 × 1
= 10 kN/m
Maximum bending moment occurs when S.F
changes its sign

` M max = c 2 .ω1 h1 m # 31 − 2 _ω2 .h2 i . 32


1 h 1 h

= 1 c 40 # 4 − 10. 1 m
2 2
2 3 3

Mmax = 105 kN.m

28. The magnitude of reaction force at joint C of the Neglecting the influence of gravity, the natural
hinge-beam shown in the figure is ______ kN frequency of the system for small amplitude
(round off to 2 decimal places). vibration is

3 k k
(a) 2 m (b) 3 m

3 k k
(c) m (d) m
2

29. Ans: (b)


Sol:
28. Ans: 20
Sol: 50 kN k
internal hinge 10 kN/m k′

A C
3m 3m B 4m

RC
2k
^BMhB = 0 " _R C # 4 i − ^10 # 4 # 2 h = 0
Rc = 20 kN

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15 GATE_2020_Questions with Solutions

31. Air (ideal gas) enters a perfectly insulated


k l = 2k c m
,/2 2
compressor at a temperature of 310 K. The pressure
,
ratio of the compressor is 6. Specific heat at constant
= 2k k
kl = pressure for air is 1005 J/kg.K and ratio of specific
4 2
heats at constant pressure and constant volume is
brl k
2
=
k m k=r 1.4. Assume that specific heats of air are constant.
If the isentropic efficiency of the compressor is 85
keq = k′ + k′′
percent, the difference in enthalpies of air between
k+ 3k
= k = the exit and the inlet of the compressor is _______
2 2
keq kJ/kg (round off to nearest integer).
3k
ωn = m =
2m
31. Ans: 245
30. The indicated power developed by an engine with Sol: T1 = 310 K ; Pressure ratio (rP) = 6
compression ratio of 8, is calculated using an air- cP = 1005 J/kg.K; g = 1.4
standard Otto cycle (constant properties). The rate hc = 0.85
P2
of heat addition is 10 kW. The ratio of specific heats T
at constant pressure and constant volume is 1.4. The
mechanical efficiency of the engine is 80 percent. 2 2′
P1
The brake power output of the engine is ___ kW
(round off to one decimal place).
1

30. Ans: 4.5


S
Sol: rc = 8 1 - 2 Ideal compression
Heat supplied, HS = 10 kW 1 - 2′ Actual compression
g = 1.4
hmech = 80%, 1 - 2: S = constant

T2 = T1 ^rPh c = 310 ]6 g1.4


c-1 0 .4
BP = ?
ηOtto = 1 −
1 = 517.238 K
^rchc - 1 T2 − T1
ηc =
T2l− T1
= d1 − n # 100 = 56.472 %
1
]8 g0.4
T2 − T1
T2l− T1 = η
hth = hOtto × hmech c

= 0.56472 × 0.8 = 0.451776 = 45.1776 % T2 − T1


T2l = T1 + ηc
BP
But hth = # 100
HS 517.238 − 310
= 310 +
ηth # HS 45.1776 # 10 0.85
BP = =
100 100 = 553.8 K
= 4.517 kW Actual enthalpy rise = CP ^T2l− T1 h
= 4.5 kW (one decimal round off) = 1.005 (553.8 − 310)
= 245.02 kJ/kg
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16 Mechanical Engineering

32. A slot of 25 mm × 25 mm is to be milled in a considered as lumped system, the convective heat


workpiece of 300 mm length using a side and face transfer coefficient (in W/m2.K) between the metal
milling cutter of diameter 100 mm, width 25 mm bead and the fluid stream is
and having 20 teeth. (a) 449.7 (b) 149.9
For a depth of cut 5 mm, feed per tooth 0.1 mm, (c) 299.8 (d) 283.3
cutting speed 35 m/min and approach and over
travel distance of 5 mm each, the time required for 33. Ans:(c)
milling the slot is ____ minutes (round off to one Sol:
Air
decimal place).
h1T∞

Bead
32. Ans: 7.45
Sol: Given, face milling operation, Radius, R = 0.5 mm = 5 × 10-4 m
slot area, A = 25 mm × 25 mm T∞ = 20°C; T0 = 100°C
l1 = 300 mm, D = 100 mm, t = 0, r = 8500 kg/m3,
W = 25 mm, Z = 20 teeth cp = 400 J/kg.K, h = ?
d = 5 mm, f = 0.1 mm Lumped heat capacity method valid
v = 35 m/min, OR = 5 mm, V R 5= # 10 -4
=
LC = = 1.67 # 10 -4 m
AP = 5 mm, t=? AS 3 3
L = l1 + AP + OR + AP1 T − T3 -ht
= e tCL
= 300 + 5 + 5 + 21.79 T0 − T3 c

L = 331.79 mm T − T3
,n = G=
− ht

T0 − T3 ρcp Lc
AP1 = D # ^D − W h
,n ;
28 − 20 E = − h # 4.35

= 5 # ^100 − 5h = 21.79 mm 100 − 20 8500 400 # 1.67 # 10 -4
#
h = 299.8 w/m2K
1000V = 1000 # 35 =
N= 111.4 rpm = 1.5877 mm
πD π # 100
34. The thickness of a steel plate with material strength
L coefficient of 210 MPa, has to be reduced from
Time required for milling =
ft ZN
20 mm to 15 mm in a single pass in a two-high
= 331.79 rolling mill with a roll radius of 450 mm and rolling

0.1 # 20 # 111.4
velocity of 28 m/min. If the plate has a width of 200
= 1.489 min
mm and its strain hardening exponent, n is 0.25, the
Ttotal = no.of cuts # Tm
rolling force required for the operation is ____ kN
= 25 =
5 # 1.489 7.45 min (round off to 2 decimal places).

33. A small metal bead (radius 0.5 mm), initially at


Note: Average Flow Stress = Material Strength
100oC, when placed in a stream of fluid at 20oC,
^True Strainhn
attains a temperature of 28oC in 4.35 seconds. The
^1 + n h
Coefficient #
density and specific heat of the metal are 8500
kg/m3 and 400 J/kg.K, respectively. If the bead is

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17 GATE_2020_Questions with Solutions

34. Ans: 1167.16 kN 36. Consider two exponentially distributed random


Sol: Given, k = 210 MPa, variables X and Y, both having a mean of 0.50.
H0 = 20 mm, H1 = 15 mm Let Z = X + Y and r be the correlation coefficient
R = 450 mm, V = 28 m/min between X and Y. If the variance of Z equals 0, then
b = 200 mm, n = 0.25 the value of r is _______ (round off to 2 decimal
Favg = ? places).

Favg = σ avg # b # L
36. Ans: −1

Sol: E ]xg = λ = 0.5 & λ l = 2


k ε = 210 # ε
n 0.25
1
σ avg =
n+1 0.25 + 1 1

ε = ,n b A0 l E ^y h = λ = 0.5 & λ2 = 2
A 1

1 2

V ]xg = σ2x = 2 = 4 = 0.25


1 1
ε = ,n b 15
20 # 200 l
# 200 λ1

ε = 0.28 V ^y h = σ2y =
1 =1 =
0.25
λ22 4
210 # 0.28 0.25 Let z = x + y
σ avg = = 123.03 MPa
0.25 + 1 V(z) = V (x+y)
Favg = 123.03 # 200 # 450 # 5 V(z) = V(x) + V(y) + 2 COV (x, y)
= σ avg # b # R ∆H 0 = 0.25 + 0.25 + 2 COV (x, y)
= 1167.16 kN -0.5 = 2 COV (x, y)
−1
COV (x,y) = 4
35. For an ideal Rankine cycle operating between
pressures of 30 bar and 0.04 bar, the work output COV ^x, yh
r= σx σ y

from the turbine is 903 kJ/kg and the work input


to the feed pump is 3 kJ/kg. The specific steam b −1 l
= 4 =− 1

consumption is _________ kg/kW.h (round off to 2 b lb 1 l
1
2 2
decimal places).

37. The following data applies to basic shaft system:


35. Ans: 4
Tolerance for hole = 0.002 mm,
Sol: Turbine work (wT) = 903 kJ/kg
Tolerance for shaft = 0.001 mm,
Pump work (wP) = 3 kJ/kg
Allowance = 0.003 mm,
Net work (wnet) = wT − wP
Basic size = 50 mm.

= 903 − 3 = 900 kJ/kg
The maximum hole size is ______ mm (round off
3600 3600
Specific steam consumption = w = to 3 decimal places).
net 900

= 4 kg/kWh

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18 Mechanical Engineering

37. Ans: 50.005 39. In a turning process using orthogonal tool geometry,
Sol: Shaft Basis system: If the system of assembly of a chip length of 100 mm is obtained for an uncut
shaft and hole consisting of basic shaft, then that chip length of 250 mm. The cutting conditions are
type of system is known as Shaft Basis System. It : cutting speed = 30 m/min, rake angle = 20°. The
means for the assembly of shaft and hole, the zero shear plane angle is _____ degrees (round off to
line will be lying on the maximum size of the shaft one decimal place).
as shown.
39. Ans: 23.53
Sol: Given,
Basic size l2 = 100 mm, l1 = 250 mm
H-hole
L-hole

hole H-shaft V = 30 m/min, α = 20°


shaft
L-shaft

,2 100
=r = = 0.4
,1 250
The maximum hole size
tan φ = < − F
0.4 cos 20c
1 ]0.4 sin 20cg

= basic size + allowance + Tolerance of hole

= 50 + 0.003 + 0.002
The shear plane (φ) angle = 23.53°
= 50.005 mm

1.4
40. Air discharges steadily through a horizontal nozzle
38. The evaluation of the definite integral # x | x |dx
and impinges on a stationary vertical plate as shown
-1
by using Simpson’s 1/3rd (one-third) rule with step in figure.
size h = 0.6 yields
(a) 0.914 (b) 0.581
(c) 1.248 (d) 0.592
O

38. Ans: (d) Patm


Pinlet = 0.36 kPa
Sol:
x −1 −0.4 0.2 0.8 1.4 The inlet and outlet areas of the nozzle are 0.1
y −1 −0.16 0.04 0.64 1.96 m2 and 0.02 m2, respectively. Take air density as
h = 0.6 constant and equal to 1.2 kg/m3. If the inlet gauge
1.4
pressure of air is 0.36 kPa, the gauge pressure at
# x x dx = 3 #_ y o + y n i + 2 ^y2 h + 4 _ y1 + y3 i-
h

-1
point O on the plate is ______ kPa (round off to two
decimal places).
= 0.6 "^− 1 + 1.96h + 2 ]0.04g + 4 ^− 0.16 + 0.64h,
3
= 0.2{0.96 + 0.08 + 1.92}
= 0.592

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19 GATE_2020_Questions with Solutions

40. Ans: 0.375 41. Ans: 0.87


Sol: A1 = 0.1 m2 ; A2 = 0.02 m2 Sol:
ρ air = 1.2 kg/m 3 ; P1 = 0.36 kPa = 360 N/m2 friction lining

From continuity Equation :


Q = A1V1 = A2V2 mm
50
0.1 V1 = 0.02 V2
∴ V1 = 0.2 V2
∴ V2 = 5 V1 ----------(1)
Bernoulli’s Equation between inlet and outlet of
250 mm
nozzle :
V2 1 Uniform pressure theory:
P1 ρV22
2 Torque transmission, Tp = µ.ω p .rp
O
V1
Patm r3 − r3
= µ.F1 . 2 . o2 12
P1 = 0.36 kPa 3 r o − r1

= µ.F1 . 2 . d 125 2 252 n


P1 V12 P2 V22 3
− 3
ρg + Z + = + Z +
1
2g ρg 2
2g 3 125 − 25
2 2
360 + V1 = 0 + V2 1550
1.2 # 10 2 # 10 ρg 2 # 10 Tp = 18 µ.F1 --------(1)

360 = V2 − V1
2 2

12 20 Uniform Wear Theory :


Torque transmission, TW = µ.Ww .rw
` V2 − V12 = 600 ------(2)
2

` V22 − 52 = 600 r +r
= µ.F2 . o i
2
V2 = 25 m/s
125 + 25
Dynamic pressure exerted by jet at point O = Tw = µ.F2 . 2
ρ.V 2 1.2 # ^25h2 Tw = 75µ.F2 -------(2)
2 2 = 2 = 375 N/m2
= 0.375 kPa from equation 1 & 2 →
41. In a disc-type axial clutch, the frictional contact
takes place within an annular region with outer and Tp
1550
.µ.F1
inner diameters 250 mm and 50 mm, respectively. = 18
Tw 75.µ.F2
An axial force F1 is needed to transmit a torque Here, Tp = Tw
by a new clutch. However, to transmit the same
F1 75 # 18
torque, one needs an axial force F2 when the clutch =
F2 1550
wears out. If contact pressure remains uniform
F1
during operation of a new clutch while the wear is =
F2 0.871
assumed to be uniform for an old clutch, and the
coefficient of friction does not change, then the
ratio F1 /F2 is _________ (round off to 2 decimal
places).

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20 Mechanical Engineering

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21 GATE_2020_Questions with Solutions

42. Two business owners Shveta and Ashok run their


businesses in two different states. Each of them, B
independent of the other, produces two products A (14,10)
(0,10)
and B, sells them at Rs. 2000 per kg and Rs. 3000
per kg, respectively, and uses Linear Programming
to determine the optimal quantity of A and B to
(14,0) A
maximize their respective daily revenue. Their
constraints are as follows: (i) for each business (Max z)Ashok = (2000 × 14) + (3000 × 10)
owner, the production process is such that the daily So, difference in Max z
production of A has to be at least as much as B, = [(2000×19)+(3000×10)]−[(2000×14)+(3000×10)]
and the upper limit for production of B is 10 kg per = Rs.10,000/-
day, and (ii) the respective state regulations restrict
Shveta’s production of A to less than 20 kg per day, 43. The truss shown in the figure has four members of
and Ashok’s production of A to less than 15 kg per length , and flexural rigidity EI, and one member
day. The demand of both A and B in both the states of length , 2 and flexural rigidity 4EI. The truss is
is very high and everything produced is sold. The loaded by a pair of forces of magnitude P, as shown
absolute value of the difference in daily (optimal) in the figure.
revenue of Shveta and Ashok is _______ Thousand
Rupees (round off to 2 decimal places). P
45° l.EI

42. Ans: 10000


 2 ,4EI
Sol: Max z = 2000 A + 3000 B l.EI l.EI

3 " common constraint for both


A$B

B # 10
Shveta l.EI
P
45°

A < 20
So, A ≤ 19 we can write The smallest value of P, at which any of the truss
B members will buckle is
(19,10)
(0,10)
2 π EI
2

(a)
,2
2π EI
2

(19,0) A (b)
,2
(Max z)shveta = (2000 × 19) + (3000 × 10) π EI
2

(c)
Ashok 2 ,2
A < 15 π EI
2

(d)
So, A ≤ 14 we can write ,2

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22 Mechanical Engineering

43. Ans: (b) 44. Ans: (b)


Sol: Sol: Given:
P f=
r
C D r3
45ο

## f ds = ### div f dx dy dz
s V
E I
,4
div c
2L r m= c r m
4 3 .....(1)
r3 r

= 13 ]4 . r g + c 4 13 m . r
Β 45ο r r
Α
P
= 33 + b − 3r r l . r
-4

RAD r r

:a 4 ^f ] r gh = f ] r g r D
P/ 2 D
45ο
r
45ο RAB
RBD P = 33 − 35 r2 ^ r . r = r2h
RAB=RAB = P/ 2 r r

Since buckling will happen due to compression, = 33 − 33 = 0


r r
and it occurs in diagonal only.
π2 EI ]1 g & # f .ds
= ###
= ]0 g dx dy dz 0
R BD $
L2 s V

π2 ^4EIh

_ 2 Li
P$
45. Consider steady, viscous, fully developed flow of
2

2π2 EI a fluid through a circular pipe of internal diameter


P$
L2 D. We know that the velocity profile forms a
paraboloid about the pipe centre line, given by:
V =− C b r2 − D4 l m/s. , where C is a constant. The
2

44. A vector field is defined as


fv^x, y, zh =
y
x ti + tj + z
kt rate of kinetic energy (in J/s) at the control surface
_x + y + z i _x + y + z i _ x + y 2 + z 2 i2
3 3 3
2 2 2 2 2 2 2 2 2
A-B as shown in the figure, is proportional to Dn.
where, ti, tj, kt are unit vectors along the axes of a The value of n is __________.
right-handed rectangular / Cartesian coordinate Not a scale
system. The surface integral ## f. v dSv (where dSv
A
is an elemental surface area vector) evaluated over r Velocity Control
volume Diameter =D
the inner and outer surfaces of a spherical shell Profile
B
formed by two concentric spheres with origin as the
center, and internal and external radii of 1 and 2,
respectively, is
(a) 4π (b) 0
(c) 2π (d) 8π

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23 GATE_2020_Questions with Solutions

45. Ans: 8 46. For a Kaplan (axial flow) turbine, the outlet blade
Sol: velocity diagram at a section is shown in figure.
dr Cf = Flow velocity,
Cb = Blade velocity,
r Cr = Relative velocity

R
Cr
Cf
As velocity varies over a cross section the kinetic
energy must be obtained by integrating velocity
profile over cross section.
R R

# dmo # u2 = # ^ρ.u.2πrdr h .u2


1 1 Cb
Rate of K.E =
2 2O
O
The diameter at this section is 3 m. The hub
R
and tip diameters of the blade are 2 m and 4 m,
= ρπ # u3 rdr
O respectively. The water volume flow rate is 100
R m3/s. The rotational speed of the turbine is 300 rpm.
= ρπ # 6− c ^r2 − R2h@3 .rdr The blade outlet angle β is ______ degrees (round
O
off to one decimal place).
R

=− ρπc 3
# 6r6 − 3r 4 R2 + 3r2 R 4 − R6@ .rdr
O 46. Ans: 12.7
R Sol:
= ρπc3 # 6R6 r − 3r3 R 4 + 3r5 R2 − r7@ .dr
O

Cr
Rate of K.E = ρπc3 ;R6
r2 − 3 4 4 + 3 6 2 − r8 E
R
rR rR Cf
2 4 6 8 O

ρπc3 R8
= ∝D8
8 Cb β
∴ n = 8

Q 100
Cf = = = 10.61 m/s
A f π ^4 2 − 2 2 h
4

πDN = π # 3 # 300 =
Cb = 47.12 m/s
60 60
Cf
tan β =
Cp

∴ β = tan -1 e o = tan -1 c m = 12.7°


Cf 10.61

Cb 47.12

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24 Mechanical Engineering

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25 GATE_2020_Questions with Solutions

47. A rectangular steel bar of length 500 mm, width 100 OB = r = r1 = r2 = r3 = r4 = 502 + 502
mm, and thickness 15 mm is cantilevered to a 200
= 50 2
mm steel channel using 4 bolts, as shown.
Free Body Diagram of B
B

90 o

45o
45o
O
PB SB

Here the angle between PB and SB is 45o.


` θ = 45 o
Resultant shear load acting on B
R B = P B2 + S2B + 2PB .S B . cos θ

= 2.52 + _10 2 i + 2 # 2.5 # 10 2 . cos 45 o


2

RB = 16 kN
For an external load of 10 kN applied at the tip of
the steel bar, the resultant shear load on the bolt at 48. Consider two cases as below.
B, is _______ kN (round off to one decimal place). Case 1: A company buys 1000 pieces per year of a
certain part from vendor ‘X’. The changeover time
47. Ans: 16 is 2 hours and the price is Rs. 10 per piece. The
Sol: Due to symmetry, holding cost rate per part is 10% per year.
Primary load on B _ PB i = 4
10
Case 2: For the same part, another vendor ‘Y’ offers
= 2.5 kN a design where the changeover time is 6 minutes,
with a price of Rs. 5 per piece, and a holding cost
Secondary load on B _S B i =
F .e
.r rate per part of 100% per year. The order size is 800
r12 + r22 + r32 + r 42
pieces per year from ‘X’ and 200 pieces per year
= 10 # 4002 # 50 2
4 _50 2 i from ‘Y’.
Assume the cost of downtime as Rs. 200 per hour.
= 10 2 kN The percentage reduction in the annual cost for
Case 2, as compared to Case 1 is ______ (round off
B
to 2 decimal places).

50 mm
O

50 mm

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26 Mechanical Engineering

48. Ans: 48.63


Total Annual Annual Annual
Sol: Approach ‘2’ Annual = material + down + inventory
Case (1): Cost purchasing cost time cost holding cost
Company bags 1000 pieces per year from vender 1000 800
= 1000 # 10 + # 400 + #1
‘X’ 800 2
Order quantity = 1000 units = 10,900/-
Vendor ‘X’ Case (2):
Unit cost = Rs. 10/- Vendor ‘Y’
Holding cost/unit/year = 0.1 × 10 = Rs.1 Order Qty 200 units
Down time cost = 2 × 200 = Rs.400 Annual purchase = 1000 units
Total
Unit cost = Rs. 5/-
Annual Annual Annual
Annual = material + down + inventory Down time cost =
6
# 200 = Rs.20
purchasing cost time cost holding cost
60
Cost case (1)
100
1000 1000 Holding cost/unit/year = # 5 = Rs.5
= 1000 # 10 + # 400 + #1 100
1000 2
Total
= 10,900/- 1000 200
Annual = 1000 # 5 + # 20 + # 100
Case (2): 500 2
cos t
Order size is 800 pieces per year
= Rs.5,600/-
from ‘X’ and 200 pieces per year
% reduction in total annual cost =
from ‘Y’ ⇒ combination
10900 − 5600
Vendor ‘Y’ # 100 = 48.63 %
10900
Unit cost = Rs. 5/-
Holding cost/unit/year = 1 × 5 = Rs.5
6 49. For an assembly line, the production rate was 4
Down time cost = # 200 = Rs.20
60 pieces per hour and the average processing time
was 60 minutes. The WIP inventory was calculated.
;800 # 10 + 400 + # 1E +
Total 800
2 Now, the production rate is kept the same, and the
Annual =
;200 # 5 + 20 + # 5E average processing time is brought down by 30
200
Cost case (2) 2
percent. As a result of this change in the processing
= 10,320/-
10900 − 10320 time, the WIP inventory
% reduction = # 100 = 5.32 %
10900 (a) decreases by 25% (b) increases by 25%

(c) decreases by 30% (d) increases by 30%
Approach ‘2’
Case (1):
49. Ans: (c)
Vendor ‘X’
Sol: WIP = Throughput rate × Processing time
Order quantity = 800 units
(WIP)1 = 4 × 1 = 4 units
Annual purchase = 1000 units
(Processing Time)2 = 1 × 0.7 = 0.7
Unit cost = Rs. 10/-
Throughput rate = 4
Down time cost = 2 × 200 = Rs.400
(WIP)2 = 4 × 0.7 = 2.8
Holding cost/unit/year = 0.1 × 10 = Rs.1
% decrease = 30%
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28 Mechanical Engineering

50. An analytic function of a complex variable z = x +


iy ^i = − 1 h is defined as dV =−
and acceleration, a =
f ]z g = x2 − y2 + iψ ^x, yh , where ψ(x, y) is a real
8

Minimum radius of curvature
function. The value of the imaginary part of f(z) at
= Base radius + (y + a)
z = (1 + i) is ______ (round off to 2 decimal places).
Minimum base radius = 40 − (y + a)max
50. Ans: 2
= 40 − (0 − 8) = 48 mm
Sol: Let f(x, y) = x2 − y2
By the definition of total derivative of ψ (x, y)
52. Bars of square and circular cross-section with 0.5
2ψ 2ψ m length are made of a material with shear strength
dψ = 2x dx + 2y dy
of 20 MPa. The square bar cross-section dimension
2φ 2φ is 4 cm × 4 cm and the cylindrical bar cross-section
=− dx +
2y 2x dy
diameter is 4 cm. The specimens are loaded as
dψ = 2ydx + 2xdy shown in the figure.
# dψ = # 2y dx + # 2x dy (terms do not contain x)

# dψ = # 2ydx
y const
ψ = 2xy is the imaginary part of f (z)
At z = 1+i = (1, 1)
ψ = 2(1) (1) = 2

51. A cam with a translating flat-face follower is desired


to have the follower motion.
y ]θg = 4 62πθ − θ2@, 0 # θ # 2π .
Contact stress considerations dictate that the radius
of curvature of the cam profile should not be less
than 40 mm anywhere. The minimum permissible
base circle radius is ______ mm (round off to one
decimal place).

51. Ans: 48
Sol: Equation for displacement (for flat-face follower) is Which specimen(s) will fail due to the applied load
given by y = 4(2pq − q2) as per maximum shear stress theory ?
= V = 4 ^2π − 2θh
dy (a) Bending load specimen
The velocity, V is then given by

(b) None of the specimens
dy
for ymax, =0 ⇒q=p (c) Tensile and compressive load specimens

(d) Torsional load specimen
and substituting in the above equation we get
ymax = 0

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29 GATE_2020_Questions with Solutions

52. Ans: (c) 53. A strip of thickness 40 mm is to be rolled to a


Sol: According to maximum shear stress theory, thickness of 20 mm using a two-high mill having
σ yt 2.τ yt rolls of diameter 200 mm. Coefficient of friction
maximum normal stress σ max = fos = fos
and arc length in mm, respectively are
τ yt σ yt
maximum shear stress τ max = fos = 2 # fos (a) 0.39 and 44.72 (b) 0.39 and 38.84
80 # 10 3 2 # 20 (c) 0.45 and 38.84 (d) 0.45 and 44.72
Tensile Load σ max = 40 # 40 = fos ,
FOS = 0.8
53. Ans: (d)
Sol: Given, Ho = 40 mm, H1 = 20 mm
The component under tensile loading fails after
D = 200 mm, ∆H max = µ2 R
reaching a load of ( 0.8 × 80 kN ) = 64 kN
40 − 20 = m2 × 100 ⇒ m = 0.447 ≈ 0.45
Arc-length = R − aradian
Compressive load:
∆H = D (1 − cosa)
Assuming same properties in tension and
40 − 20 = 200 (1− cosa)
compression.
20 = − = − 1
2 # τ yt 200 1 cos α ⇒ cos α 1 10
σ max = fos
a = 25.84°
80 # 10 3 = 40
40 # 40 fos Arc length = R − aradian
⇒ FOS = 0.8 = 100 # 25.84 o # π = 45.099 mm
180
Under compressive loading, the component fails
after the load reaches 64 kN. 54. The 2 kg block shown in figure (top view) rests on
a smooth horizontal surface and is attached to a
Torsional load : massless elastic cord that has a stiffness 5 N/m.
16.T = τ yt
τ max =
πd 3 fos
16 # 64π # 10 3 = 20

π # 40 3 fos
5
FOS = 4

The component under torsional load fails after the
5
load reaches 4 # 64π = 80π
The cord hinged at O is initially unstretched and
always remains elastic. The block is given as
Bending Load:
velocity v of 1.5 m/s perpendicular to the cord. The
6 M = σ yt magnitude of velocity in m/s of the block at the
σ max =
b d 3 fos
instant the cord is stretched by 0.4 m is
6 # 320 # 10 3 = 40 (a) 1.07 (b) 1.36

40 3 fos
(c) 1.50 (d) 0.83
FOS = 1.33
The component under bending load fails after the
load reaches (1.33 × 320) = 426.66 N.m

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30 Mechanical Engineering

54. Ans: (b)


Sol: By using conservation of mechanical energy
Ei = Ef
1 1 1

mv2i = mv2f + kTx2
2 2 2
1 1 1
# 2 # 1.52 = # 2 # v2f + # 5 # 0.42
2 2 2
vf = 1.36 m/s
55. One kg of air, initially at a temperature of 127°C,
expands reversibly at a constant pressure until the
volume is doubled. If the gas constant of air is 0.287
J/kgK, the magnitude of work transfer is ______ kJ
(round off to 2 decimal places).

55. Ans: 114.8


Sol: m = 1 kg ; T1 = 127 + 273 = 400 K
V2 = 2V1 ; R = 0.287 kJ/kg.K
P = constant
V2 T2
∴ =
V1 T1
T2
2= ⇒ T2 = 2 × 400 = 800 K
T1
Work done = P(V2 − V1) = R(T2 − T1)
= 0.287 (800 − 400)
= 114.8 kJ/kg

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31 GATE_2020_Questions with Solutions

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