INDUSTRIAL AVON GAS GENERATOR

MAINTENANCE

CHAPTER 9
SPECIAL TOOLS

CONTENTS

Para

GENERAL 1

MAINTENANCE TOOLS 2

CONTENTS

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 INDUSTRIAL AVON GAS GENERATOR
MAINTENANCE

CHAPTER 9
SPECIAL TOOLS

1 GENERAL

This Chapter summarises in an alpha-numerical list

those special tools that are detailed in other parts of
this publication as being required to complete operations
on the gas generator. Those tools that can be considered
to be a normal part of a gas generator technician's tool
kit are not necessarily included in this summary or the
Chapter contents it covers.

2 MAINTENANCE TOOLS

TOOL NO. DESCRIPTION/PURPOSE

1702292 Spanner - Special - Adjust IGV ram

1702302 Spanner - 2BA - 1/4 in. square drive socket
1702304 Spanner - 3/16 in. - 1/4 in. square drive
socket
1702308 Universal joint - 1/4 in. square drive
1702309 Sliding socket handle - 41/2 in. long -
1/4 in. square drive
1702311 Extension bar - 2 in. long - 1/4 in. square
drive
1702313 Extension bar - 4 in. long - 1/4 in. square
drive
1702315 Extension bar - 8 in. long - 1/4 in. square
drive
1702355 Spanner - 3/16 in. x 1/4 in. BSF double open
ended
1702358 Spanner - 5/16 in. x 3/8 in. BSF double open
ended
1702361 Spanner - 7/16 in. x 1/2 in. BSF double open
ended
1702392 Pliers - 8 in. long
1702395 Spanner - 9/16 in. x 5/8 in. BSF
1702397 Spanner - 11/16 in. x 3/4 in. BSF
1703002 Screwdriver - 4 in. blade
1703003 Screwdriver - 8 in. blade
1703029 Torque wrench
1703051 Spanner - Special - Adjust P2 controlled IGV
ram

SPECIAL TOOLS

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MAINTENANCE

TOOL NO. DESCRIPTION/PURPOSE

1703061 Spanner - Special - adjust P2 controlled IGV

ram
1703062 Spanner - 5/16 in. jaw - Pivot pin to IGV
3409615 Screwdriver - 51/2 in. long
3501732 Mechanical flexible fingers

AK5 Ratchet handle - 3/8 in. square drive

AK7 Universal joint - 3/8 in. square drive
AK25 Extension bar - 3 in. long - 3/8 in. square
drive
AK26 Extension bar - 6 in. long - 3/8 in. square
drive
AK27 Extension bar - 12 in. long - 3/8 in. square
drive
AK50 Spanner - 1/4 in. - 3/8 in. square drive
socket
AK51 Spanner - 5/16 in. - 3/8 in. square drive
socket
AK52 Spanner - 3/8 in. - 3/8 in. square drive
socket
AK53 Spanner - 7/16 in. - 3/8 in. square drive
socket
AK76 Spanner - 1/4 in. - 3/8 in. square drive
socket
AK77 Spanner - 5/16 in. - 3/8 in. square drive
socket
AK78 Spanner - 3/8 in. - 3/8 in. square drive
socket
AK79 Spanner - 7/16 in. - 3/8 in. square drive
socket
AK86 Spanner - 2BA x 1/4 in. BSF double open
ended
AK89 Spanner - 1/4 in. x 5/16 in. BSF double open
ended
AK91 Spanner - 3/8 in. x 7/16 in. BSF double open
ended
AK93 Spanner - 1/2 in. x 9/16 in. BSF double open
ended
AK120 Universal joint - 3/8 in. square drive

SPECIAL TOOLS
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TOOL NO. DESCRIPTION/PURPOSE

AK149 Spanner - 2BA x 1/4 in. BSF double ended

ring
AK152 Spanner - 5/16 in. x 3/8 in. BSF double
ended ring
AK154 Spanner - 7/16 in. x 1/2 in. BSF double
ended ring
AK155 Spanner - 1/2 in. x 9/16 in. BSF double
ended ring
AK186 Pliers - 6 in. long
AK194 Ratchet handle - 3/8 in. square drive
AK200 Sliding socket handle - 8 in. long - 3/8 in.
square drive
AK233 Pliers - 6 in. long
AK550 Spanner - 2BA x 4BA double open ended
AK582 Spanner - 2BA x 4BA double open ended
AK628 Spanner - 1/4 in. BSF ring
AK668 Sliding socket handle - 8 in. long - 3/8 in.
square drive
AK678 Spanner - Splined socket - 1/2 in. square
drive
AK832 Spanner - Special - Adjust idling speed
AK867 Extractor - Split pins - General
AK889 Bleed tool - Bleed air from hydraulic system
AK890 Bleed tool hose
AK902 Extension piece - 3/8 in. - 1/2 in. square
drive
AK913 Ball jointed socket - 1/4 in. BSF
AK926 Test resistor

BL2436 Spanner - Special - 7/16 in. BSF

BL9529 Spanner - 1/4 in. BSF crowfoot

CP2923 Mobile wheel system

CP4050 Exhaust unit lifting sling

SPECIAL TOOLS

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TOOL NO. DESCRIPTION/PURPOSE

D33770/1 Extension spanner - 7/16 in. jaw - 3/8 in.

square drive
D33771/1 Extension spanner - 1/2 in. jaw - 3/8 in.
square drive

E30140 Spanner - Special - 5/8 in. BSF

GN20304 Spanner - Jaw

GT5918 Extractor - Withdraw pawl carrier off sleeve

bolt
GT7281 Vernier gauge and inspection bar
GT10919 Stator blade retaining plate
GT10928 Stator blade retaining plate
GT12231 Extractor - Remove starter pinion
GT13184 Extractor - Remove dowels from compressor
upper casing to compressor outlet casing
GT14107 Lever tool - Set intake guide vanes - Use
with a suitable depth vernier
GT14149 Spanner - Special - 3/8 in. - IGV ram
coupling adjusting nut
GT14215 Spanner - Special - 5/16 in. - BVCU coupling
adjusting locknut

GU11657 Riveting tool

GU13856 Extractor - Withdraw starter seal housing
and starter drive housing from air intake
and front bearing housing - External starter
drive
GU14270 Tool box - General use
GU16084 Setting tool - Shut off lever
GU16085/1 Setting tool - Fuel control unit
GU17461 Extension spanner - 1/4 in. jaw - 3/8 in.
square drive
GU17462 Socket adapter
GU17513 Degree plate and adjusting tool
GU18575 Spanner - 7/16 in. - 3/8 in. square drive
socket

SPECIAL TOOLS
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TOOL NO. DESCRIPTION/PURPOSE

GU19382 Measuring gauge - Fuel burner adjusting

washer - Alternative to PCT55410
GU19859 Dogging tool - Bearing retaining nut
GU19860 Spanner - Bearing retaining nut
GU20889 Spanner - 9/16 in. BSF open ended/ring
GU21079 Spanner - 1BA - Jaw and ring
GU21921 Spanner - 1/4 in. BSF crowfoot
GU24373 Extension spanner - Special - Bleed air from
hydraulic system
GU24597 Spanner - 5/16 in. - 1/4 in. square drive -
Bi-hexagon extension jaw
GU24598 Spanner - 2BA - 1/4 in. square drive -
Bi-hexagon extension jaw
GU24599 Spanner - 1/4 in. - 1/4 in. square drive -
Bi-hexagon extension jaw
GU25673 Alignment tool )
) Align shroud tube
GU25674 Clamp )

GZ30903 Portable inhibiting rig

GZ31618 LOT16019
GZ38973 Mobile wheel system
GZ38974 Spirax air trap
GZ38993 Castor assembly

HB47909 Hand wrench - General

HC659 Circlip pliers - Internal - Small

HW33084 Extension socket - Pawl carrier sleeve bolt

nut
HW64409 Stator blade retaining plate
HW63734/2 Locating adapter
HW63939 Special tap - Clean igniter plug threads

SPECIAL TOOLS

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TOOL NO. DESCRIPTION/PURPOSE

HW63940 Tap )
HW63977 Cutter ) Fit helicoil insert to
HW64307 Support sleeve ) igniter plug threads
HW64308 Setting pin )
HW64309 Driver )
HW64747 Dogging tool - Use with HW33084
HW64750 Extractor - Withdraw starter seal housing
from air intake and front bearing housing -
Gas generator mounted starter motor
HW65349 Extractor - Remove anti-icing hot air
manifold

KB6037 Tommy bar - 1/4 in. x 35/8 in. - Use with

crowfoot spanners
KB6038 Tommy bar - 3/16 in. x 43/4 in. - Use with
crowfoot spanners

KU113054 Spanner - 11/32 in. ring

LOE1065 Gas generator packing case

LOE1072 Locking tool for gas generator storage bag
LOE1220 IGV angle checking kit

LOT1510 Locking wire twisting tool

LOT16001 Mallet - 1/2 lb. rubber faced
LOT16017 Gas generator turnover bracket
LOT16019 Gas generator rear mounting sling
LOT16048 Transit stand
LOT16074 Gas generator turnover bracket
LOT16093 Lifting sling for gas generator packing case
lid
LOT16276 Gas generator storage bag
LOT16292 Gas generator transit stand
LOT16427 Transit stand lifting sling
LOT16428 Gas generator lifting sling
LOT16487 Alignment tool – Align shroud tube
LOT16554 Dogging tool - Starter motor pinion
LOT17233 Setting gauge - Fuel burners

SPECIAL TOOLS

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TOOL NO. DESCRIPTION/PURPOSE

PCT46548 Torque wrench - 30 to 200 lbf ft. - 1/2 in.

square drive
PCT55269 Torque wrench - 0 to 75 lbf in. - 1/4 in.
square drive
PCT55270 Torque wrench - 30 to 200 lbf in. - 3/8 in.
square drive
PCT55271 Torque wrench - 150 to 1000 lbf in. -
3/8 in. square drive
PCT55272 Torque wrench adapter - 3/8 in. to 1/4 in. -
Use with PCT55269
PCT55286 Inspection hand lamp
PCT55289 Spanner - 5/16 in. x 3/4 in. BSF double open
ended
PCT55406 Gas generator support plates
PCT55410 Measuring gauge - Fuel burner adjusting
washer - Alternative to GU19382 - Mod.4363
PCT55429 Inspection mirror
PCT55437 Compressor upper half casing lifting sling
PCT55488 Stator blade retaining plate
PCT165128 Mallet - 2 lb. rubber faced
PCT165170 Pressure gauge
PCT165171 Pressure gauge - 0 to 2000 psi with
connecting tube
PCT165274 Gas generator storage bag repair kit

T228390 Spanner - Special - Combination

T231439 Spanner - Special - Combination
T2AD1005 Spanner - Adjust IGV ram
T2AH1025 Spanner - 1/4 in. x 5/16 in. AF - Ring
T2AN1964 Adjusting 'C' spanner - Small
T2AN1968 Adjustable 'C' spanner - Large
T2ED1006 Sliding socket handle - 41/2 in. long -
1/4 in. square drive

UT121 Air bleed tool hose

SPECIAL TOOLS

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