M0103858-01

October 2019 Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

C4.4 Marine Generator Set

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

D1K1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
L1K1-UP It has a coil that makes an electromagnet when current flows through it. The
S1M1-UP electromagnet can open or close the switch part of the relay.
J1Z1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

(Dimensions: 39 inches x 28 inches)

M0103858-01
30 Page,
 8 7 6 5 4 3 2 1

+VE OUTPUT E CONFIGURED AS AUDIBLE ALARM

+VE OUTPUT F CONFIGURED AS AUDIBLE ALARM

DIGITAL INPUT A
F DSE2510 MKII MODULE BUTTON F
OPERATION IS LOCKED OUT
WHEN DIGITAL INPUT A IS ACTIVE
(SWITCH TO NEGATIVE)
FUNCTION CAN BE ENABLED IN
SOFTWARE

2 DC OUTPUTS
BATTERY +VE

RS232
48
P1 P2 L1 8 9 V- 2
S1 S2 BLACK
1 200-MM2 BK-18-GXL

L2 V+

~
P1 P2 2 1
S1 S2 BLACK
DSE2510MKII 101-MM1 RD-18-GXL

P1 P2 L3 REMOTE
PANEL A 28 6
S1 S2 BLACK

RED (L1)

RED (L2)

RED (L3)
AC ALTERNATOR K990-MM5 YL-18-GXL

BLACK
BROWN (L1)
539-7821

BLACK (L2)

GREY (L3)
N 27
E BLACK
B 5 E
K900-MM6 GN-18-GXL

BLUE (N)
USB
1 2 3 4 29
SCR 3
PROGRAMMING J906-MM3 BR-18-GXL

BLACK
PORT

RED

RED

RED
2 AMP FUSES
3 OFF 10 BLUE 37 N 42 43 44 45 46 47
USB HI 24
120 OHM
TERMINATION RESISTOR
9 GREY 36 L3 PROGRAMMING
CAN LO 25

CTL1

CTL2

CTL3
PORT

CTE
8 BLACK 35 L2
SCR 26
GENERATOR RUN GREEN (RUN) 7 BROWN 34 L1
11 A 58 6
COMMON ALARM YELLOW (SHUTDOWN) 12
2
EARTH CONNECTED INTO
AUTO START CONTROL MODULE - DEEP SEA MODEL 7310 MKLL RS485 B 57 5
EARTH CONNECTED INTO CHASSIS RS232
GENERATOR BARREL OF THE CONTROLLER SCR SCR 3

REMOTE CONTACTS REMOTE CONTACTS REMOTE CONTACTS

USER DEFINABLE ANALOG

USER DEFINABLE ANALOG

USER DEFINABLE ANALOG

USER DEFINABLE ANALOG

L SERIES GOVERNOR FAIL

1

CONFIGURABLE OUTPUT
'A' FOR 'E' FOR 'D' FOR
HM OPG CTG

ALARM MUTE OUTPUT

LOW COOLANT LEVEL

COMMON SHUTDOWN
GENERATOR ALARM GENERATOR RUN GENERATOR SHUTDOWN

HIGH COOLANT TEMP

HIGH COOLANT TEMP
LOW OIL PRESSURE
ALARM/SHUTDOWN
EMERGENCY STOP
BROWN 9 COMMON ALARM BROWN

REMOTE START
D D

FUEL LEAK OFF

WATER IN FUEL
SYSTEM AUTO
ALARM MUTE
STANADYNE

SHUTDOWN
MAG P +VE
10 RED

MAG P -VE
WARNING LAMP

PRE-HEAT
FUEL/WATER

STARTER
R1 R4 R3
SEPARATOR

ALARM
ALARM
VIOLET (123)
6 CHARGE DETECT

FUEL
2 2 2
BLACK

SCR
6 6 6 (OPTION)

0V
4 4 4
RED 2 DC +VE
1 1 1

3
5
3
5
3
5 5 8 7 11 4 3 30 31 32 33 23 21 22 14 15 16 17 18 19 20 48 49 50 51 52 53 54 55
1 DC -VE
8 7 8 7 8 7 2
GENERATOR GENERATOR SHUT DOWN
ALARM RELAY RUN RELAY RELAY
RED (134) EMERGENCY
150R STOP ON
RED (135) CANOPY.
ALARM RELAY D1
DEUTSCH MUTE OTHERWISE
1 2 FIT LINK 1A DIODE LINK TERMINALS
4 PIN FAN

PINK
R2

BLUE (DSM20)
BLUE (DSM21)
RED (130)

RED
FOR 24V

TURQUOISE
HARNESS FIT LINK

GREY (116)
2
FOR 12V

ORANGE
RED(130)

RED(131)
6

YELLOW
3 4
AUDIBLE ALARM 4

BLACK
RED (AUDIBLE ALARM)

BLACK
GREY
4 RED (132) BLACK REMOTE CONTACTS 'C'

RED
1
5

OIL 3 NOT IN
PURPLE (122)

PINK (127) AUTO SIGNAL

PINK

RED
PRESSURE YELLOW AUDIBLE 8 7

SENDER 7 ALARM

BLACK
C C
COOLANT EMERGENCY GREEN (128)
TEMPERATURE GREY STOP
SENDER RED (131) REMOTE CONTACTS 'B'
8
BLACK START
ALARM MUTE SIGNAL
9 RED (ALARM MUTE)
ALARM MUTE RED (ALARM MUTE)
+VE 10
RED (+VE)
3
-VE BLACK
6
RUN GREEN
5
2 1 PIN ARRANGEMENT FOR 23 WAY DEUTSCH PLUG
OPTIONAL
PIN FUNCTION COMMENT
OVERLAY
GREEN

WHITE

BLUE (DSM17)

SCREEN
LOOM A NC
START STOP PIN 1&2 B 12/24V SUPPLY RED
PANEL CONNECTION C FUEL PUMP & SOL SUPPLY PINK
ORANGE
(Dimensions: 39 inches x 28 inches)

D START RELAY GREEN

E 0V SUPPLY BLACK
F MAG PICKUP SCREEN SCREEN
P G OIL PRESSURE YELLOW
M N D T J C V B F R S G H Q K E
M0103858-01

PIN ARRANGEMENT AS SHOWN ON THE CIRCUIT IS VEIWED AS H COOLANT TEMP ANALOG SIGNAL ORANGE
LOOKING INTO THE L SERIES CONTROL I NC
B 5A FAST 86 85
PIN FUNCTION COMMENT
J PRE-HEAT WHITE B
K COOLANT LEVEL SWITCH GREY
RED ACTING FUSE RED RED (LSC1) 1 +12/24 VDC INPUT POWER SUPPLY POWER - SEE NOTE BELOW
87 30 L NC
2 TPS SIGNAL OUTPUT DIRECT POSITION FEEDBACK OUTPUT INDICATION M 2ND COOLANT TEMP SENDER GREY
BLACK

+VE
FROM DC CIRCUIT L SERIES 3 AUX - (SIGNAL GROUND) GROUND FOR AUX INPUTS N FUEL LEAK OFF ALARM ORANGE

BATTERY BREAKER 10A RELAY 4 AUX INPUT 3/RS232 TRANSMIT AUX 3 AND SERVICE TOOL INPUT (RAISE SPEED) O NC
RED RED 5 INPUT POWER GROUND GROUND FOR THE 12/24 V INPUT POWER P V+ RED
L SERIES 6 AUX INPUT 4/RS232 RECEIVE COMBINATION AUX 4 AND SERVICE TOOL INPUT Q COOLANT HIGH TEMP SWITCH TURQUOISE
BATTERY 7 5V OUT POWER FOR EXTERNAL SENSORS (10MA MAX) R MAG PICKUP +VE BLUE
SPEED
ISOLATOR VOLTAGE REGULATOR

GREY (LOW COOL LEVEL)

CONTROL
PINK

86 85 8 AUX INPUT 1 AUX 1 INPUT (AUX BIAS INPUT) S MAG PICKUP -VE BLUE
SWITCH

PINK (LOW COOLANT LEVEL)

87
24V SYSTEMS ONLY. 9 RELAY DRIVER OUTPUT STATUS / FAULT DETECTION OUTPUT T D+ CHARGING WARNING PURPLE
30
87A 86 85
12 1 10 AUX INPUT 2 AUX 2 INPUT (LOWER SPEED) U NC
WHITE (-VE RELAY)

24V IN
PURPLE

11 MPU + MPU SPEED SIGNAL INPUT V L SERIES FAULT BLUE

START GLOW PLUG HEAVY 87 30
11 2 12 IGNITION INPUT IGNITION SPEED SIGNAL INPUT W NC
BROWN
RELAY DUTY RELAY
BLUE

10 3
5 4

BLUE (MPU DSM)

BLUE (MPU DSM)
12V OUT
86 85 FUEL/STOP
30 Page,

RELAY 9 4
50 2

TURQUOISE
87 30
8 5

YELLOW
RED

GLOW PLUG

BLACK
7 6

RED
GREY

GREY
MOMENTARY AMBIENT
EARTH RELAY TEMPERATURE
86 85 SWITCH*

3
B+ 87

1
WHITE

30
PINK
PINK

2
BLUE (LSC 11)

87A
BLUE (LSC 3)

1 D+

BLACK
B-
GLOW PLUG - CYL 1

GLOW PLUG - CYL 3

GLOW PLUG - CYL 4

GLOW PLUG - CYL 2

FUEL LEAK OFF

A ALARM N/O Do not operate or work on this product unless you have A

1
3
W
read and understood the instruction and warnings in the
BLACK

BLACK

BLACK

2
relevant Operation and Maintenance Manuals and
FUEL PUMP
BLACK

OIL relevant service literature. Failure to follow the instruc-

BLACK

BLACK

2ND STATION
-VE COOLANT HIGH WATER LOW tions or heed the warnings could result in injury or
BLACK
COOLANT COLD START PRESSURE
FROM TEMPERATURE 2 STARTER ALTERNATOR -VE CIRCUIT FUEL/STOP SENDER TEMPERATURE TEMPERATURE COOLANT death. Proper care is your responsibility.

BATTERY SENDER BREAKER 80A ADVANCE * SOLENOID SENDER SWITCH LEVEL

MAGNETIC MAGNETIC THIS SCHEMATIC IS FOR THE C4.4 MARINE GENERATOR SET ELECTRICAL SYSTEM
* NOT FITTED ON TA PICKUP PICKUP MEDIA NUMBER: M0103858-01
SCHEMATIC PART NUMBER: 566-8244, CHANGE: 00, VERSION: AT
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1