KSKV SVM 2020

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

YEAR / SEMESTER : 1 SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS / WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PRE-REQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES:

At the end of the course, the students should be able to: -

1. Comply with workshop and equipment safety rules.

2. Adhere to worksite safety requirement.
3. Extinguish fire during fire break out.
4. Perform first aid treatment during emergency.
5. Perform artificial respiration during emergency.
6. Carry out safety assessment at work area.

COURSE DESCRIPTION

This course is designed to provide the student with a thorough technical understanding of the purpose for welding health and safety
practices that are essential for safe work condition in arc welding practices. Students are required to carry out workshop safety practices using
workshop layout plan, cleaning material, safety signage, fire extinguisher and first aid kit so that workshop layout complies to standard;
workshop house-keeping and safety rule carried out; and basic first aid treatment performed according to the Occupational Safety and Health
(OSH) Act.

CONTENT AND LEARNING STANDARDS

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PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
12 hours 1. COMPLY WITH RELATED KNOWLEDGE ASSESSMENT CRITERIA
(3 weeks) WORKSHOP AND
EQUIPMENT SAFETY 1.1 Identify proper work 1.1.1 Identify general workshop rule and regulation
Lecture: 3 hours RULES attire and practice safety according to Occupational Safety and Health Act.
(1 hour x 3 weeks) etiquette. 1.1.2 Identify Personnel Protective Equipment (PPE) used
in welding work.
Practical: 9 hours 1.1.3 Identify safety equipment used in welding workshop.
(3 hours x 3 weeks)
1.2 Adhere to safety 1.2.1 Determine safety requirements related to handling
procedure in welding equipment according to safety rule.
handling welding 1.2.2 Explain ergonomic risk factor associated with welding
equipment. activities.
1.2.3 Identify proper workshop arrangement and cleaning,
handling and storing equipment, tools and materials
according to SOP.
1.2.4 Identify materials used for electrical conductor.
1.2.5 Identify testing procedure on electrical equipment
such as continuity test meter; clip on meter according
to SOP.
1.2.6 Explain electrical connection of welding set according
to manufacturer recommendation.
1.2.7 Explain faulty and non-faulty of electrical connections
according manufacturing standard.

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
RELATED SKILLS

1.3 Ensure that all 1.3.1
conductors use for
electrical appliances are
in good condition. 1.3.2
1.3.3
Practice checking procedure of welding set electrical
connection according to manufacturer
recommendation.
Practice connections testing on electrical faulty and
non-faulty according manufacturer recommendation.
Practice safety consciousness, cautious and proper
working etiquette according to OSHA.

1.4 Prepare and regulate 1.4.1 Practice general workshop rule and regulation
safe work site condition according to safety rules.
in the work area. 1.4.2 Practice good housekeeping and orderly workshop
layout.
1.4.3 Perform care and maintenance of tools and
equipment according to manufacturer
recommendation.
1.4.4 Detect defective safety equipment in welding
workshop.
1.4.5 Practice safety consciousness, cautious and proper
working etiquette according to OSHA.

1.5 Follow safety measures 1.5.1 Provide proper maintenance inventory of tools and
and precaution in equipment according to manufacturer
workplace. recommendations.
1.5.2 Perform safe working habits in workshop according to
OSHA.

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
ATTITUDE/ SAFETY/
ENVIRONMENTAL

1.6 Demonstrate safe

working habit and
consciousness in
workshop.

1.7 Adhere to worksite

safety requirement and
regulations.

1.8 Alert in ensuring safe

working environment.

1.9 Responsible and

accountable in
performing welding
task.

1.10 Transparent in
reporting to relevant
authority.

1.11 Ensure housekeeping.

1.12 Ensure proper PPE

worn at work site.

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)

12 hours 2. ADHERE TO RELATED KNOWLEDGE ASSESSMENT CRITERIA

(3 weeks) WORKSITE SAFETY
REQUIREMENT 2.1 Determine site safety 2.1.1 Identify safety requirement on site – the requirement
Lecture :3 hours requirement. for working at elevated site, lifting and moving
(1 hours x 3 weeks) machine and material
2.1.2 Explain safety measures and regulations.
Practical :9 hours 2.1.3 Identify practices for safety and health applicable at
(3 hours x 3 weeks) work site according to OSHA.

2.2 Ensure adequate 2.2.1 Describe the importance of ventilation at working

ventilation while working areas according to OSHA.
in confined area. 2.2.2 Identify types of ventilation system according to
OSHA.
2.2.3 Identify safety precaution to be taken while working in
an enclosed area according to OSHA.

2.3 Ensure safety practices 2.3.1 Describe safety precaution to be taken while working
and procedures in open in open area according to safety and health rules.
space. 2.3.2 Explain the importance of walkways, floor, stairs, exit
doors and etc to keep the worksite safe.

RELATED SKILLS

2.4 Apply safety practices 2.4.1 Practice safety precaution to be taken at work site
and procedures in according to OSHA
worksite.

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
ATTITUDE / SAFETY /
ENVIRONMENTAL

2.5 Demonstrate safe

working habit and
consciousness in
workshop.
2.6 Adhere to worksite
safety requirement and
regulations.
2.7 Alert in ensuring safe
working environment.
2.8 Responsible and
accountable in
performing welding
task.
2.9 Transparent in
reporting to relevant
authority.
2.10 Ensure housekeeping.
2.11 Ensure proper PPE
worn at work site.

CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
8 hours 3 EXTINGUISH FIRE RELATED KNOWLEDGE ASSESSMENT CRITERIA
(2 weeks) DURING FIRE BREAK
OUT 3.1 Identify fire and 3.1.1 Explain fire/ spark/ heat protection, elements of fire,
Lecture :2 hours explosion hazard. flammable hazard (ex: painting, oil, gas, etc) and fire
(1 hours x 2 weeks) watcher.

Practical :6 hours 3.2 Identify various type 3.2.1 Identify type and use of fire extinguishers according to
(3 hours x 2 weeks) and use of fire manufacturer recommendation.
extinguishers. 3.2.2 Differentiate various causes of fire according to OSHA.

3.3 Identify type of material 3.3.1 Identify location of fire extinguishers in the workshop
and equipment use to according to OSHA.
extinguish fire. 3.3.2 Describe procedure and perform action to be taken
when there is fire according to OSHA.

APPLIED SKILLS

3.4 Perform fire drill 3.4.1 Inspect fire extinguisher to be able of service
exercise. according to OSHA.
3.4.2 Use fire extinguisher correctly according to SOP
3.4.3 Use correct type of fire extinguisher to extinguish fire.
3.4.4 Practice safety consciousness, cautious and proper
working etiquette according to OSHA.

ATTITUDE / SAFETY /
ENVIRONMENTAL

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)

3.5 Demonstrate safe

working habit and
consciousness in
workshop.

3.6 Adhere to worksite

safety requirement and
regulations.

3.7 Alert in ensuring safe

working environment.

3.8 Responsible and

accountable in
performing welding
task.

3.9 Transparent in
reporting to relevant
authority.

3.10 Ensure housekeeping.

3.11 Ensure proper PPE

worn at work site.

CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD
(TRAINING DURATION)
8 hours 4 PERFORM FIRST RELATED KNOWLEDGE
(2 weeks) AID TREATMENT
DURING 4.1 Identify types and
Lecture :2 hours EMERGENCY causes of possible
(1 hours x 2 weeks) injuries.
Practical :6 hours
(3 hours x 2 weeks)
RELATED SKILLS
4.2 Perform first aid
treatment procedure.
4.3 Perform minor injuries 4.3.1
and minor cut injuries.
4.4 Perform first aid
treatment of bone
fracture.
4.5 Move an injured person
to a safe suitable site.
ATTITUDE / SAFETY /
ENVIRONMENTAL
MTK1012
KSKV SVM 2020
ASSESSMENT CRITERIA
ASSESSMENT CRITERIA
4.1.1 Identify types and causes of possible injuries that may
occur at workplace according to OSHA.
4.1.2 Explain correct technique and methods in moving
person with major injuries according to OSHA.
4.1.3 Brief safety consciousness, cautious and proper
working etiquette according to OSHA.
4.2.1 Identify and apply first aid treatment according to
OSHA
Practice minor injuries, burns and cuts treating
method according to OSHA
4.4.1 Practice bone fracture treating methods in according
to OSHA
4.5.1 Describe and apply correct methods in moving an
injured person to a safe suitable site according to
OSHA.
4.5.2 Practice safety consciousness, cautious and proper
working etiquette according to OSHA.
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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
4.6 Demonstrate safe
working habit and
consciousness in
workshop.
4.7 Adhere to worksite
safety requirement,
regulations.
4.8 Alert in ensuring safe
working environment.
4.9 Responsible and
accountable in
performing welding
task.
4.10 Transparent in
reporting to relevant
authority.
4.11 Ensure housekeeping.
4.12 Ensure proper PPE
worn at work site.

CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)

12 hours 5 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
(3 weeks) ARTIFICIAL
RESPIRATION 5.1 Define emergency 5.1.1 Explain welding area emergency response plan
Lecture :3 hours DURING response plan (ERP). (ERP).
(1 hours x 3 weeks) EMERGENCY. 5.1.2 Describe overall objective of the ERP.

Practical :9 hours 5.2 Define Cardio 5.2.1 Identify Cardio Pulmonary Resuscitation (CPR)
(3 hours x 3 weeks) Pulmonary procedure for adults, children and infants according to
Resuscitation (CPR). SOP.

APPLIED SKILLS

5.3 Practice essentials of 5.3.1 Remove an electrocuted and injured person according
Cardio Pulmonary to OSHA.
Resuscitation (CPR). 5.3.2 Perform artificial respiration techniques and
procedures according to OSHA.
5.3.3 Respond an action to be taken during an emergency
according to OSHA.
5.3.4 Practice safety consciousness, cautious and proper
working etiquette according to OSHA

5.4 Perform artificial 5.4.1 Performing artificial respiration during emergencies

respiration using according to Ministry of Health (MOH) first aid
correct procedure. procedures.
5.4.2 Practice safety consciousness, cautious and proper
working etiquette according OSHA.

ATTITUDE / SAFETY /
ENVIRONMENTAL
5.5 Demonstrate safe

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
working habit and
consciousness in
workshop.

5.6 Adhere to worksite

safety requirement,
regulations.

5.7 Alert in ensuring safe

working environment.

5.8 Responsible and

accountable in
performing welding task.

5.9 Transparent in reporting

to relevant authority.

5.10 Ensure housekeeping.

5.11 Ensure proper PPE

worn at work site.

CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)

16 hours 6 CARRY OUT RELATED KNOWLEDGE ASSESSMENT CRITERIA

(4 weeks) SAFETY
ASSESSMENT AT 6.1 Hazard identification, 6.1.1 Identify type of hazards in welding work;
Lecture :4 hours
WORK AREA
risk assessment and • Physical hazard,
(1 hours x 4 weeks) risk control (HIRARC). • Chemical hazard ,
• Electrical hazard (electrical shock)
Practical :12 hours • Ergonomic hazard,
(3 hours x 4 weeks)
• Biological hazard
• Safety hazard
6.1.2 Determine appropriate ways to eliminate risk on
hazards.
6.1.3 Identify effective controls to mitigate workplace
hazards.
6.1.4 Explain safety protection such as slipping or tripping,
floor protection, working at height, pressure system,
ergonomic in welding activities - body posture,
welding fumes, gases and protection, welder health
condition, arc burn (Intense ultraviolet radiation),
adequate access and emergency escape route.
6.1.5 Identify unsafe working situation, area and precaution
such as confined space, extreme temperature (Hot
work/ coldwork), adequate lighting, falling objects,
radiation / ultraviolet protection to be taken according
to OSHA

RELATED SKILLS

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
6.2 Conduct welding risk 6.2.1 Conduct risk assessment within work area.
assessment to address 6.2.2 Report unsafe act, accidents and injuries according to
proper protection within OSHA.
work area. 6.2.3 Respond to safety hazard protection, health hazard
protection, and environmental hazard protection
during emergency according to OSHA.
6.2.4 Contact relevant authorities in case of accident or fire.

6.3 Carry out welding risk 6.3.1 Produce safe working condition to control risk by
control. • Execute procedure to obtain Permit To Work
(PTW),
• Execute lock out,
• Tack out (LOTO) procedure,
• Identify welding area emergency response plan
(ERP)
6.3.2 Practice safety consciousness, cautious and proper
working etiquette according to OSHA

ATTITUDE / SAFETY /
ENVIRONMENTAL

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CONTACT HOURS
CONTENT STANDARD LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION)
1. Demonstrate safe
working habit and
consciousness in
workshop.
2. Adhere to worksite
safety requirement,
regulations
3. Alert in ensuring safe
working environment
4. Responsible and
accountable in
performing welding task
5. Transparent in reporting
to relevant authority
6. Ensure housekeeping
7. Ensure proper PPE worn
at work site
8. Precise in filling welding
checklist
9. Integrity in compiling
report

CORE ABILITY
SILA RUJUK LAMPIRAN A : JADUAL PEMETAAN NOSS DAN KSKV
SILA RUJUK LAMPIRAN B : JADUAL PEMETAAN NOSS DAN CORE ABILITY

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Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)
1 Fire extinguisher 1 : 5
2 Muffler / ear plug 1 : 1
3 First aid kit 1 : 15
4 Safety shoe 1 : 1
5 Leather gloves 1 : 1

REFERENCES
1 Sacks & Bohnart,2007,Welding Principles & Practices,3rd edition, 1221, Avenue of the Americas, New York, NY 10020 USA, Mc Graw
Hill, ISBN: 978-0077238773
2 James F. Lincoln, Arc Welding Foundation, 2002, The Procedure Handbook of Arc Welding, 14th Edition, 22801 St. Clair Avenue,
Cleveland, Ohio, 44117 USA, Lincoln Electric Company, ISBN: 978- 9993897302
3 Robert L. O'Brien, 1997, Jefferson's Welding Encyclopaedia, 18th Edition, 550 N.W. Lejeune Road, Miami, Florida, 33126 USA, American
Welding Society, ISBN: 978-0871715067
4 Joseph W. Giachino, William, Weeks, 1985, Welding Skills & Practices, 6th edition, Western Michigan University, Kalmazoo, Michigan,
Chicago, 60637, USA, American Technical Society, ISBN:978-0826930019
5 Griffin, Roden, Briggs, 1985, Pipe Welding Techniques, 4th edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-
0827322486
6 Ivan H. Griffin, Edward M. Roden and Charles W. Briggs, 1984, Basic Arc Welding 4th edition, Albany, New York, 12205 USA, Delmar
Publishers, ISBN: 978-0827321311
7 ASM International, 1983, Metal Reference Book, 2nd edition, Material Park, Ohio, 44073 USA, American Society For Metals, ISBN:978-
0871701565
8 Gower A. Kennedy, 1982, Welding Technology - Student's Manual, 2nd edition, Indianapolis, USA, A Howard W. Sams Book, Bobbs-
Merill Educational Publishing, ISBN:978-0672971099
9 Gower A. Kennedy, 1982, Welding Technology, 2nd edition, Lethbridge Community College, Alberta, New York, USA, Howard W. Sams
& Son Inc., ISBN: 978-0672979903
10 Frank R. Schell, 1977, Welding Procedures: Electric Arc, 1st edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-

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REFERENCES
0827316034
11 Giachino, Weeks, Johnson, 1974, Welding Technology, 2nd edition, Chicago, 60637 USA, American Technical Society, ISBN: 978-
0826930637

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