WPS-02 - AWS D1.6D1.6M-2007 Structural Welding Code - Stainless Steel

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THANH LONG INDUSTRIAL CO.

, LTD
Nguyen Khanh Toan St, Cau Giay Dist, Hanoi, Viet Nam WELDING PROCEDURE SPECIFICATION (WPS)
Tel: 84 4 62813676 - Fax: 84 4 62811544 (AWS D1.6/D1.6M-2007: Structural Welding Code - Stainless Steel)
Email: thanhlongind@gmail.com

WPS No. THANHLONG-WPS-02 Date: 22th Mar, 2014 ELECTRICAL CHARACTERISTICS


Revisions 0 Current Polarity DCEP (DC+)
Welding Process(es) SMAW Amperes (Range) SEE TABLE BELOW
Type(s) Manual Volts (Range) SEE TABLE BELOW
Procedure Qualification Metal Transfer Mode N/A
THANHLONG-PQR-02
PQR No.(s)
JOINTS GAS
Joint design Groove & Fillet welds Shielding Gas(es) N/A
Backing Yes No x Percent Composition N/A
Backing Material (Type) N/A Flow Rate N/A
Other N/A Backing Gas N/A
Trailing Gas N/A

BASE METALS TECHNIQUE


P/G-No. A to P/G-No. I String or Weave Bead String and/or Weave
ASTM A240 SUS304 to JIS G3101 SS400 or
Material Spec. Orifice or Gas Cup Size N/A
Equivalent
Thickness Range (t mm) 2.0mm to 12mm Interpass Cleaning
Brushing and/or Grinding
Pipe Diameter Range: (Brushing, Grinding, etc.)
Groove N/A Method of Back Gouging Grinding
Fillet N/A Oscillation N/A
FILLER METALS Contact Tube -
F No. 5 to Work Distance
A No. 8 Multiple or Single
SINGLE or MULTIPLE
SFA No. 5.4 Pass (per Side)
AWS Class E309L-16 / E309-16 Multiple or Single
SINGLE
Elect/Filler Dia. Ø 2.6mm / Ø 3.2 mm Electrodes
Elect/ Filler Trade Name KISWEL KST-309L / KST-309 Travel Speed (Range) SEE TABLE BELOW
Other N/A
Electrode-Flux (Class) N/A
Flux Trade Name N/A
Non-Consumable Elect N/A JOINT SKETCH

POSITION
Position of Groove Flat and Horizontal
Position of Fillet Flat and Horizontal
Welding Progression: N/A
Other N/A

PREHEAT
Preheat Temperature Ambient (10ºC)
Interpass Temperature Max. 175ºC
Preheat Maintenance N/A
Method of Checking Thermometer / Tempil stick

POST WELD HEAT TREATMENT


Temperature N/A
Time Range N/A
Other N/A

WELDING PARAMETERS

Weld Elect/Filler Current Voltage Travel speed Heat Input


Process Remarks
Layers(s) AWS Class Dia. (mm) Polarity A V mm/min kJ/mm
Root SMAW E309L-16 Φ2.6 DCEP 60-75 20-30 100-150 -

Hot/Fill/Cap SMAW E309-16 Φ3.2 DCEP 80-110 20-30 150-220 -

Backweld SMAW E309-16 Φ3.2 DCEP 80-100 20-30 150-200 -

PREPARED BY: REVIEWED BY: APPROVED BY:

Name: Name:
Name:

Signature: Signature:
Signature:

Date: Date: Date:

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