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Annexure-2A _ ITP for CS & LTCS Welded Fittings to A234 WPBW & A420 WPL6W for Normal, NACE &
Rev 3 ; Dtd 28/11/2016
IBR
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-005

Stage / Component Reference Inspection by

Sr. No. Characteristics Type/Method of check Acceptance Criteria Format of Record Remarks
operation Documents Vendor TPIA Client
1 Raw Materials
Extent of Check - Per Heat
%C - 0.25 Max, CE = 0.43 Max
Review of Test certificates
As per A234, A420 as Identification report & For NACE Fittings Ref Note No. 09.
1.1 Plates/Coil/Welded Pipes Identification (Chemical, Physical & Heat Test certificates P R ---
applicable & RIL Spec. MTC. For LTCS fitting, ratio of % Mn to %
treatment as applicable)
C shall be minimum 5 & Mn content
shall be minimum 0.9%.
Manufacturer Test
1.2 Welding Consumables T.C. Test certificates Review of Test certificates Test certificates As per Sec IIC P R --- For NACE Fittings Ref Note No 09
certificates
2 Procedures
R - Pre Qualified WPS/PQR under
As per welding details & Review of
2.1 WPS/PQR/ WOPQ As per Sec. IX Test certificates As per Sec. IX WPS/PQR Lab Report P R/W --- TPIA to be reviewed. W - Witness
WPS/PQR & WOPQ
for new.
3 Final Inspections
Visual inspection, Physical surface As per A234, A420 as W
3.1 Visual Visual PO Spec. Inspection Report P --- ---
condition and workmanship applicable & RIL Spec. (10%)
Selection of sample for destructive
testing to be taken from offered lot,
per heat of RM subject to Heat
Treatment condition is same. Else
Selection of sample for Destructive As per A234, A420 as
3.2 Sampling Sampling per offer PO Spec. Inspection Report P H --- sample to be taken per heat of raw
testing from offered lot. applicable & RIL Spec.
material per HT batch. For Impact
testing of A420 WPL6W, sample
selection to be done as per attached
Addendum.
As per A234, A420 as W
3.3 Dimensional Inspection Measurement Measurement PO Spec. Inspection Report P --- ---
applicable & RIL Spec. (10%)

For Elbows Thickness to be checked

As per A234, A420 as W
3.4 & reported at inside & outside radius Measurement Measurement PO Spec. Inspection Report P --- ---
applicable & RIL Spec. (10%)
by Thickness gauge (Dmeter)

As per A234, A420 as

3.5 Heat Treatment Heat Treatment HT chart PO Spec. Heat treatment chart P R --- ---
applicable & RIL Spec.

Traceability to be ensured by TPIA.

Mechanical testing on BM.
As per A234, A420 as 1. For fittings to NACE MR0175
3.6 Hardness & impact on base, HAZ and Testing Testing PO Spec. Laboratory Test Report P W ---
applicable & RIL Spec. Hardness = 197 BHN max
weld (where ever applicable).
2. For Impact see Note 3) & 7)

Chemical Testing (on base and weld, As per A234, A420 as

3.7 Testing Testing PO Spec. Laboratory Test Report P R --- Note: Cmax =0.25% & CEmax=0.43
as applicable) applicable & RIL Spec.
For NACE Fittings Ref Note 09)
NDE of Fittings - RT of weld seams &
As per A234, A420 as
3.8 LP where ever applicable as per RT / LP Testing RT / LP PO Spec. RT / LP Report P W/R --- R=100% radiograph review by TPIA,
applicable & RIL Spec.
respective material specification. W = 10% Witness by TPIA
Review of Internal test reports,
As per A234, A420 as Material certification shall be as per
3.9 calibration reports and Test certificate Test certificate Test certificate PO Spec. Inspection Report P R ---
applicable & RIL Spec. EN10204 type 3.2
of fittings

Marking including P.O No., Sr. no &

As per A234, A420 as W
3.10 Stock code, Surface protection, edge Visual Visual PO Spec. Inspection Report P --- ---
applicable & RIL Spec. (10%)
protection & color coding
nikunj. Digitally signed
by nikunj.
kharva kharva@ril.com
DN: cn=nikunj.
kharva@ril.com
@ril. Date:
2016.11.28 Annexure-2 _ ITP for CS LTCS Welded Fittings to A 234 WPBW, A 420 WPL6W for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
com 15:04:06 +05'30'
 Page 22ofof 32
Page

Annexure-2A _ ITP for CS & LTCS Welded Fittings to A234 WPBW & A420 WPL6W for Normal, NACE &
Rev 3 ; Dtd 28/11/2016
IBR
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-005

Stage / Component Reference Inspection by

Sr. No. Characteristics Type/Method of check Acceptance Criteria Format of Record Remarks
operation Documents Vendor TPIA Client
As per A234, A420 as
3.11 Issue of Inspection Release Note Completeness Completeness PO Spec. IRN - H R ---
applicable & RIL Spec.
Notes :
1) All measuring instruments shall be properly calibrated. Calibration certificates shall be submitted for verification.
2) Chemical and Physical Testing shall be carried out inhouse or at NABL (for indigeous supplier) or government approved laboratory (for overseas supplier).
3)
For fittings specified to ASTM A234 Gr. WPB, impact testing is required on base metal, weld deposit metal and the HAZ on fittings with a nominal wall thickness greater than 25.4 mm (1.000"), at a temperature of 0°C
in accordance with ASME B31.3 Para. 323. 3 (tests are acceptable on specimen representative of the same material: fitting thickness T from which specimen are cut qualifies fittings from T/2 to T + 6 mm thickness).
Fittings are acceptable to ASTM A234 Gr WPBW provided that fittings is fabricated from a starter plate of ASTM A516 and normalised after final forming, or Hot formed in the normalized temperature range and cooled in
4)
still air.
5) Fittings shall be capable of withstanding Hydrotest. Pre qualified Type test report to be reviewed by TPIA.
6) Negative tolerance on wall thk of all welded fittings size 50" & above shall not exceed 0.3mm.
7) For fittings specified to ASTM A420 Gr. WPL6, fitting shall be impact tested at -45 deg C & -48 deg C. For impact test conducted at -45 deg C, the acceptance criteria energy values shall be 27J minimum average of 3
specimens, and 19J minimum single value for standard specimen and for impact test conducted at -48 deg C, the acceptance criteria energy values shall be 18J minimum average of 3 specimens, and 14J minimum
single value for standard specimen. Vendor may opt the option of conducting only one Impact Test at -48 Deg C with Joule value of -45 Deg C specified here. Vendor shall supply the items in duly painted condition as
per RIL color coding spec 10080-1-SS-PP-005.
8) a. Weldments shall comply with the requirements of NACE RP0472.
b. Weld metal tensile properties shall be essentially the same as the base metal being welded as demonstrated in the PQR tests.
c. Weld metal deposits for all welding processes shall be tested with a portable Brinell Hardness tester in accordance with section 3 of NACE RP0472 after post weld heat treatment. The maximum permitted hardness is
200 BHN. Each Weld joint shall be tested.
d. Base material of the fittings shall comply to NACE MR0175.
9) The product analysis content of Sulphur for the fittings specified to NACE MR0175 & NACE RP 0472 shall be less than 0.01% in weight limits. Welding Electrodes to be used for NACE fittings shall have Sulfur content
max 0.01%
10) NDE shall be performed after Heat Treatment.
For IBR Fittings, TPIA Scope shall be as under.
1 Review of MTCs
2 10% Witness of Dimensional Inspection, hardness test, LP.
3 Review of HT Chart.
Applicable Legends : P : Perform/Prepare (100%) R : Review, W : Witness, H Hold point. The work can not proceed unless the Hold Point is cleared . TPIA = Third Party Inspection Agency

nikunj. Digitally signed

by nikunj.
kharva kharva@ril.com
DN: cn=nikunj.
kharva@ril.com
@ril. Date:
2016.11.28
com 15:04:19 +05'30'

Annexure-2 _ ITP for CS LTCS Welded Fittings to A 234 WPBW, A 420 WPL6W for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
 Page 3 of 3

ADDENDUM 
 
AA )  
Additional Inspection requirements applicable to Welded LTCS fitting to 
specification A420‐WPL6. 
 
1. Raw Material shall be identified by TPIA. 
2. For welded fittings, A516 Gr 60/70 plates in normalized and impact tested condition shall 
be used. 
3. Each Plate shall be subjected to Chemical (Spectro) analysis. The same shall be witness by 
TPIA. 
4. The welding consumables used for welding shall be suitable for low temp. The consumable 
shall be subjected to impact testing at minus 48 degree C. 
5. Raw Material Consumption record shall be maintained by vendor & verified by TPIA. 
6. Heat Treatment Loading & Unloading shall be witnessed by TPIA. 
7. The gauging (corrections on ID or T) after final heat treatment shall be not be permitted. 
8. Impact Test to be carried out per each heat of raw material per each Heat treatment batch. 
 
  nikunj.
Digitally signed
by nikunj.
  kharv kharva@ril.com
DN: cn=nikunj.

  a@ril.
kharva@ril.com
Date:
2016.11.28
  com 15:04:33
+05'30'