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Canrig Manual
Canrig Manual
Canrig Manual
TM 100
JULY 2009 REVISION
Training Department
TM 100
Torq-Matic Floor Wrench
Safety
Operation
HMI Screens
Mechanical Familiarization
Hydraulic Familiarization
Electrical Familiarization
Troubleshooting
Maintenance
Page 4
NOTES:
Page 7
Drillers Console
Page 8
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Page 9
Wireless Top
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Page 11
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Page 13
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Page 15
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Page 17
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Page 19
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Page 21
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Page 23
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Page 25
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Page 33
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Page 35
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Page 37
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Page 39
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Page 41
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Page 43
Reservoir
Page 44
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Page 47
Page 48
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Page 49
4VP01 Valve
Page 50
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Page 51
PRESSURE RETURN
Page 52
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Page 53
Arm Valve
Page 54
NOTES:
Page 55
Horizontal CBV
NOTES:
Page 57
TM Vertical CBV
Rotate CBV
Page 58
NOTES:
Page 59
NOTES:
Page 61
TM 80 Tong Valve
TM 80 Tong Valve
Page 62
NOTES:
Page 63
NOTES:
Page 65
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Page 67
Cooler
Return Filter
Page 68
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Page 69
rz[
Solenoid
we
Return
0:[
Pressure
[ill[
Pilot and
cl
3-Poslt Ion
(]::[
Palm
HYDRAULIC PUMPS
Cylinder
~ *
.,
' -- P- -- cL _J . p Coo"ol
m
1+=.1 ---4;of
QQ~q5CfZ5~
Fixed
Dispi.
Fixed
Dispi.
Variable
Dispi.
Variable
Dispi.
Variable
Displ.. Pres.
Over
Center
Relief
Valve
-m=-
-£8=-
Relief
with Vent
Sequence Reducing
Valve Valve
- +
I-Rotation BI-Rotatlonal I-Rotation Over Center
QQcZ5$~O ¥ ~ y
Fixed
Dispi.
I.Rotation
Fixed
Dispi.
Reversible
Variable
DlsPI.
I-Rotation
Over Cen.
ter, Pres.
Compo
Partial',
Revolution-
Oscillator
Electric
Motor
Flow Con-
trol Valve
P. C.
Contro I Exchanger ~:t~~;',~~1
- - 2-WAY AND 3-WAY VALVES
[]Xb
2.Posltlon
Single Actuator
dIJIXb
4.WAY VALVES
'2.posltlon
Double Actuator
EIIEJm
Three
Spring
Position
Centered
"--- ----
Component
Outline
Pilot
Lines
-------
Drain
Lines ++
Lines Lines
Crossing Connecting
b]
Closed
Center
6]
Tandem
Center
IE]
Float
Center
r81 EIDr:Im.
Open
Center
Proportional
Solenoid Valve
W~-<>--v~
Air Trio
Unit
Ak' or 011
Filter
Air Line
Lubricator
Lubricator
w/Draln
Air Filter
w/Draln
Page 70
NOTES:
Page 71
NOTES:
Page 73
Page 74
Page 75
Page 76
pressure sense
from tong box
NOTES:
Page 78
Low Pressure
indication
1. Adjust Pressure
NOTES:
Page 80
Contactor Box
Page 81
NOTES:
Page 82
NOTES:
Page 84
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Page 86
NOTES:
Page 88
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Page 90
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Page 92
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Page 94
Page 95
Page 96
Page 97
Page 98
Page 99
Page 100
Page 101
Page 102
Page 103
Page 104
Page 105
Page 106
Page 107
Page 108
Rigging Up/Down
Page 109
NOTES:
Page 110
NOTES:
Page 112
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Page 114
Electrical System
ESD Button Error
Ensure Drillers Console Ensure Radio Battery is
Ensure radio E-stop is up
E-stop is out charged and light is
and light is flashing slow
green
Is Error
Gone?
Check PLC
Diagnostic Screen Electrical problem with
Input 2.00 While reset button Is Error
Holding Radio Gone?
Set Wrench for radio Reset
control
CONSULT
Hold Reset CANRIG SERVICE
Check PLC
Again, DEPARTMENT
Diagnostic
Screen Check Input
Input 1.14 2.00
Is Error
Gone? PROBLEM
SOLVED
Page 115
Electrical System
Hydraulic Pump Motor Won’t Start
Repair
Incoming Determine Cause, Repair
Power and Reset breaker
Problem
Is Input 0.01
Grey in PLC Repair Electrical Problem
diagnostic with Console E-stop circuit
Ensure Radio Is Radio Input
E-stop is up and Enabled on Screen?
light is on slower Drillers
flash Console?
Press
Repair Electrical Problem Reset
with Radio E-stop circuit
What Correct
is Input condition
1.14 color causing error
in PLC
diagnostic
Are there any
Screen?
errors
present?
Does RL1 in
Repair electrical problem Contactor Box
between Main and Contactor J- show orange when
box pump start is Is PLC Output
pressed 3.14 green
when pump
start pressed?
Does Motor
Start? Repair electrical problem
between RL1 and motor
CONSULT
CANRIG
PROBLEM SERVICE
SOLVED DEPARTMENT
Page 116
Hydraulic System
High Oil Temperature Alarm
Is tank
Is oil temp. > temperature
than Hi Temp Check Hydraulic tank similar to
warning on > temperature guage Drillers Screen
same
“Settings” screen +/- 100F
different
Fill
reservoir
Check PLC Inputs with
Diagnostic Screen correct oil
PLC error to correct
level
Is 2008;
tank temp. either Check
all green or hydraulic oil
all blank? level?
Either
electronic or
mechanical Clean cooler
Wiring problem without
sensors are
exists between PLC damaging it
faulty, check Is cooler fan
and temp. sensor
with different running?
temp. sensing
device
Are cooler
fins clean?
Does
Wiring problem
breaker
between relay and
retrip? Reset
contactor
breaker
PROBLEM
SOLVED
Page 117
Hydraulic System
High Oil Temperature Shutdown
Is tank
Is oil temp. > than temperature
Hi Temp shutdown Check Hydraulic tank similar to same
on “Settings” temperature guage Drillers Screen
0
screen +/- 10 F
different
Fill
reservoir
Check PLC Inputs with
Diagnostic Screen correct oil
PLC error to correct
Is 2008; level
tank temp. either Check
all green or hydraulic oil
all blank? level?
Hydraulic System
High Pressure Shutdown alarm
Remove wire
connector from
4VP01 valve Hydraulic problem
exists causing pump
pressure to stay high
Do Pump Pressure
Test in Device Test
Screen (Call Canrig
for Assistance) Is system
pressure at +/-
250 psi with no CONSULT
demand? CANRIG SERVICE
DEPARTMENT
Are pressures
received about Electrical problem
150 psi above exists energizing
requested? 4VP01 valve
PROBLEM
SOLVED
Page 119
Hydraulic System
Hydraulic Pump Motor Starts but Turns off after Two Seconds
Is pump
Check Is suction rotation correct?
hydraulic oil line valve CCW viewed
level? open? behind pump
looking at motor
Fill
reservoir Repair Pump
Open
with Have an electrician correct Coupler
Suction
correct oil pump rotation
Valve
to correct
level Is pump
coupler intact?
Is 2007;
System Pressure
showing 0 psi
or 4 mA Does Zero transducer
program allow
transducer
zeroing?
Replace transducer
Reconnect transducer
hose and start pump
Remove ¼” hydraulic line USING EXTREME
Lock Out / Tag Out
from 2007 transducer on CAUTION: bump pump and
Pump only
tong electrical box check for flow out of hose
Is 2007;
System Pressure
showing +/- 250
psi CONSULT
CANRIG SERVICE Pressure
transducer has Does oil
DEPARTMENT flow out of
failed
hose?
Hydraulic System
Hydraulic System Won’t Build Pressure
Is tank
Is Oil Correct suction valve
Verify oil level is Viscosity for Open valve fully and / or
correct in reservoir open and flow remove obstruction
Ambient Temp. unobstructed?
Is Pump turning
in the correct
direction? CW from
fan end, check
arrow on pump
Is “ENABLE” light on
on PR Card in top
RH corner of main Ensure
electrical box power is
on
Is “ENABLE”
light on on PR
Card Now? With Pump Test on
and pressure > 500 psi
will bolt stick in coil and
Use pump test function in drop when Pump Test
device test screen is turned off
Do Numbers on
front of PR Card
change from >0 to Problem exists with
75.0 with different either 4VP01 valve or
pressure requests? pump
Hydraulic System
Low Oil Level Shutdown (incuding/after Prog. 1-22, Screen 1-14)
Is Error
Gone?
Will Float
Move?
PROBLEM
SOLVED
Page 122
Hydraulic System
Wrench Will Not Move Toward Hole Center in Auto from Drillers Console
Is wrench
Are there any Ensure Mouse Hole position at hole
errors is not selected center setting on
present? when you require Settings Screen
hole center Ensure
Horizontal
Transducer
override in the
Retract wrench Settings Screen
or move hole is off
Correct condition causing center further out
error and press reset
Turn on
Horizontal
In the Settings Will wrench
trans.
screen, does wrench extend in
override and
current position rise any mode?
move wrench
on extend and drop
in & out
on retract?
Is 24 V
present at pin 11
on arm isolator
card? Does input
Problem with 0.08 on PLC
isolator card power Is inputs screen turn
CONSULT supply there variable green while holding
CANRIG resistance between joystick to extend?
SERVICE BU & BK (BK & YE)
DEPARTMENT wires while moving
transducer?
Electrical problem
Electrical problem exists exists in joystick PROBLEM
between PLC and valve stack extend circuit SOLVED
Page 123
Hydraulic System
Wrench Will Not Move Toward Hole Center From Wireless Controller
Is 24 V
present at pin 11
on arm isolator
Does input
card?
Problem with 0.08 on PLC
isolator card power inputs screen turn
CONSULT Is green while holding
supply
CANRIG there variable joystick to extend?
SERVICE resistance between
DEPARTMENT BU & BK (BK & YE)
wires while moving
transducer?
Problem with
isolator card or
transducer wiring Faulty
transducer
or wiring
Electrical problem
Electrical problem exists exists in joystick PROBLEM
between PLC and valve stack extend circuit SOLVED
Page 124
Section 6: Maintenance
MAINTENANCE
For problems and major service tune-ups, please contact Canrig Service directly.
Installation
• Clean out tracks and around the horizontal transducer EVERY SHIFT
• Check condition of tong dies DAILY. Replace when tips of teeth are flattened more than
1/16th of an inch wide
Hydraulic Oil change should be performed at minimum every 3000 hours of operation or
annually, which ever is less. Oil analysis can be performed to more accurately determine
oil quality and the contaminant level in the system.
In the Settings Screen, the Pump meter will indicate the number of hours the unit has been
running.
Hydraulic Oil
High quality hydraulic oil is essential for satisfactory performance and long hydraulic
system component life.
Oil having viscosity index of 100 or greater will give good results under normal temperature
conditions. The use of oil having a high viscosity index will minimize cold-start trouble and
reduce the length of warm-up periods. A high viscosity index will minimize changes in
viscosity with corresponding changes in temperature. Maximum cold weather start-up
viscosity should not exceed 5000 SUS with a pour point at least 20°F lower than the
minimum ambient temperature.
Under continuous operating conditions the temperature of the oil at any point in the system
must not exceed 180°F. 80-140°F is generally considered optimum.
Anti-wear type hydraulic oils are recommended. These oils are generally developed and
evaluated on the basis of pump wear tests such as ASTM-D2882. These oils offer superior
protection against pump and motor wear. They also provide good demulsibility as well as
protection against rust.
Section 6: Maintenance
Filtration
The finer the filtration the better the achieved purity Grade of the hydraulic oil and the
longer the life of the components. To ensure the optimum operation of the hydraulic
system a minimum cleanliness level should be maintained of:
9 To NAS 1638
6 To SAE
18/15 To ISO/DIS 4406
• Fill the tank with the recommended oil using a pump and pushing the oil in through
the filter assembly to ensure only clean oil enters the tank.
• Fill with the oil to the top of the site glass. Contact Canrig Service for Oil
specifications for your area.
• Dispose of used oil and clean up any spillage in an environmentally sound way.
Section 6: Maintenance
GREASE
Use multi-purpose lithium complex grease complying with N.L.G.I. classification No. 1 or
No.2.
• Grease all pin joints on Spinner, Tongs, Upper, and Lower Clamps
ONCE PER TRIPPING RUN (2 SHOTS EACH).
• Grease new dies on installation and ensure that the retainer bolt is properly installed.
• Spinner motor gearboxes are sealed and require grease monthly.
NOTES:
TM 100 -Torq-Matic Floor Wrench
Front Access
Rear Access
NOTES:
Page 134
Page 135
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Page 138
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Page 140
FOR TM120 -
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