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TORQ-MATIC WRENCH

OPERATION & MAINTENANCE


TM100

TM 100
JULY 2009 REVISION

COPYRIGHT © 2009 CANRIG DRILLING TECHNOLOGY LTD.


ALL RIGHTS RESERVED
Information in this document is subject to change without notice. No part of this document may be
reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose,
without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America.


Page 3

Training Department
TM 100
Torq-Matic Floor Wrench

Welcome to the Canrig TM Floor Wrench Introductory Course. This


course is designed to provide general operating, maintenance and
troubleshooting training.

The course content will include;

Safety

Operation

HMI Screens

Mechanical Familiarization

Hydraulic Familiarization

Electrical Familiarization

Troubleshooting

Maintenance
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TM 100 -Torq-Matic Floor Wrench


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NOTES:
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TM 100 -Torq-Matic Floor Wrench

Drillers Console
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TM 100 -Torq-Matic Floor Wrench

NOTES:
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TM 100 -Torq-Matic Floor Wrench

Wireless Top

Wireless Side Wireless Battery


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TM 100 -Torq-Matic Floor Wrench

seal lips point up


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TM 100 -Torq-Matic Floor Wrench

Reservoir
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TM 100 -Torq-Matic Floor Wrench

Combo HPU for Integrated Wrench and Top Drive System


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TM 100 -Torq-Matic Floor Wrench

Pump Pressure Controls

Pump Torque Limiter


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NOTES:
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TM 100 -Torq-Matic Floor Wrench

NOTES:
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TM 100 -Torq-Matic Floor Wrench

4VP01 Valve
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TM 100 -Torq-Matic Floor Wrench

NOTES:
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High Pressure Filter

PRESSURE RETURN
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NOTES:
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TM 100 -Torq-Matic Floor Wrench

Arm Valve
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NOTES:
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TM 100 -Torq-Matic Floor Wrench

Horizontal CBV

TM Vertical Flow Divider


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TM 100 -Torq-Matic Floor Wrench

TM Vertical CBV

Rotate CBV
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TM 100 -Torq-Matic Floor Wrench

NOTES:
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TM 100 -Torq-Matic Floor Wrench

TM 120 Tong Valve

TM 120 Tong Valve


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TM 100 -Torq-Matic Floor Wrench

NOTES:
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TM 100 -Torq-Matic Floor Wrench

TM 80 Tong Valve

TM 80 Tong Valve
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TM 100 -Torq-Matic Floor Wrench

NOTES:
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TM 100 -Torq-Matic Floor Wrench

Valve Direction Plates

TM 120 Arm Style Tong Valve

TM 80 Arm style Tong Valve

TM 80/120 Arm Style


Arm Valve
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NOTES:
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TM 100 -Torq-Matic Floor Wrench

Cold Weather Kit

Modified Hawe Valve Endplate

Circulate Valve (Not Mounted)


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NOTES:
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TM 100 -Torq-Matic Floor Wrench

Cooler

Return Filter
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TM 100 -Torq-Matic Floor Wrench

NOTES:
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ACTUATORS FOR VALVES


Graphic Symbols
For Use On Fluid Power Drawings t=C
General
Purpose
lc1:C
Manual
Lever
Foot
Operated
a[ Cam
Operated
--[Pilot
Operated
B:C
Button
Bleeder

rz[
Solenoid
we
Return
0:[
Pressure
[ill[
Pilot and
cl
3-Poslt Ion
(]::[
Palm

~ :~~[§ Operated Spring Compensated Solenoid Detent Button


- ~ ---

Double-Acting D.A. Cylinder With Single-Acting


Cylinder Double End Rod

HYDRAULIC PUMPS
Cylinder

~ *
.,

' -- P- -- cL _J . p Coo"ol
m
1+=.1 ---4;of

QQ~q5CfZ5~
Fixed
Dispi.
Fixed
Dispi.
Variable
Dispi.
Variable
Dispi.
Variable
Displ.. Pres.
Over
Center
Relief
Valve

-m=-
-£8=-
Relief
with Vent
Sequence Reducing
Valve Valve

- +
I-Rotation BI-Rotatlonal I-Rotation Over Center

HYDRAULIC AND ELECTRIC MOTORS


Compensator w/Comp.
Accum.
Check
Ulator Valve
Pilotto
Open.Check
Pilot to
Close Check
Fixed
Orifice
Needle
Valve

QQcZ5$~O ¥ ~ y
Fixed
Dispi.
I.Rotation
Fixed
Dispi.
Reversible
Variable
DlsPI.
I-Rotation
Over Cen.
ter, Pres.
Compo
Partial',
Revolution-
Oscillator
Electric
Motor
Flow Con-
trol Valve
P. C.
Contro I Exchanger ~:t~~;',~~1
- - 2-WAY AND 3-WAY VALVES

CIlli [[Cb ITlTI:J[IT1b «) ~ Air


~ Shuttle
-t><J-
Manual
~
Liquid
-t>
Air or
2-Way. N.O. 2-Way. N.C. 3-Way. Direc- 3-Way Pressure Muffler Valve Shut-Off Flow Gas Flow
2-Posltlon 2-Posltlon tional Control Selector Gauge

[]Xb
2.Posltlon
Single Actuator
dIJIXb
4.WAY VALVES

'2.posltlon
Double Actuator
EIIEJm
Three
Spring
Position
Centered
"--- ----
Component
Outline
Pilot
Lines
-------
Drain
Lines ++
Lines Lines
Crossing Connecting

.SPOOL CENTERS FOR 3-POSITION VALVES

b]
Closed
Center
6]
Tandem
Center
IE]
Float
Center
r81 EIDr:Im.
Open
Center
Proportional
Solenoid Valve
W~-<>--v~
Air Trio
Unit
Ak' or 011
Filter
Air Line
Lubricator
Lubricator
w/Draln
Air Filter
w/Draln
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NOTES:
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air to tong box

pressure sense
from tong box

air exhaust out


tong box muffler
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NOTES:
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Low Pressure
indication
1. Adjust Pressure

2. Purge Tong box

Note: air will vent out of tong box muffler


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Contactor Box
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Self Contained PLC Box


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Drillers Console Inside


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Radio Receiver Inside

Radio Transmitter Inside


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Arm Box Inside


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Tong Box Inside


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Non XP Purge Kit


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NOTES:
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Rigging Up/Down
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Critical Error Alarms


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Warning Error Alarms


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NOTES:
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Electrical System
ESD Button Error
Ensure Drillers Console Ensure Radio Battery is
Ensure radio E-stop is up
E-stop is out charged and light is
and light is flashing slow
green

Is Wrench set Press and hold


for Console Drillers Console Check PLC
Control Reset Diagnostic
Screen
Release Input 0.01
Reset
Set Wrench for
Console Control
Check PLC
Diagnostic Screen Electrical problem with E-
Input 0.03 While stop button
Holding Reset

Is Error
Gone?

Check PLC
Diagnostic Screen Electrical problem with
Input 2.00 While reset button Is Error
Holding Radio Gone?
Set Wrench for radio Reset
control

Open PLC j-box, ensure


Release antenna is attached
Reset

CONSULT
Hold Reset CANRIG SERVICE
Check PLC
Again, DEPARTMENT
Diagnostic
Screen Check Input
Input 1.14 2.00

Electrical problem with Problem with radio


radio receiver antenna circuit

Is Error
Gone? PROBLEM
SOLVED
Page 115

Electrical System
Hydraulic Pump Motor Won’t Start

Is Drillers Ensure Drillers


Console Screen Console E-stop is Up
On? Is Motor
Breaker
tripped ?

Repair
Incoming Determine Cause, Repair
Power and Reset breaker
Problem

Is Input 0.01
Grey in PLC Repair Electrical Problem
diagnostic with Console E-stop circuit
Ensure Radio Is Radio Input
E-stop is up and Enabled on Screen?
light is on slower Drillers
flash Console?

Press
Repair Electrical Problem Reset
with Radio E-stop circuit
What Correct
is Input condition
1.14 color causing error
in PLC
diagnostic
Are there any
Screen?
errors
present?

Does RL1 in
Repair electrical problem Contactor Box
between Main and Contactor J- show orange when
box pump start is Is PLC Output
pressed 3.14 green
when pump
start pressed?

Does Motor
Start? Repair electrical problem
between RL1 and motor

CONSULT
CANRIG
PROBLEM SERVICE
SOLVED DEPARTMENT
Page 116

Hydraulic System
High Oil Temperature Alarm

Is tank
Is oil temp. > temperature
than Hi Temp Check Hydraulic tank similar to
warning on > temperature guage Drillers Screen
same
“Settings” screen +/- 100F
different
Fill
reservoir
Check PLC Inputs with
Diagnostic Screen correct oil
PLC error to correct
level
Is 2008;
tank temp. either Check
all green or hydraulic oil
all blank? level?

Either
electronic or
mechanical Clean cooler
Wiring problem without
sensors are
exists between PLC damaging it
faulty, check Is cooler fan
and temp. sensor
with different running?
temp. sensing
device

Are cooler
fins clean?

Program fault Check PLC


Output 3.12 Check for
exists
and repair
fan problems
Is there
good airflow
CONSULT through
CANRIG cooler?
SERVICE
Wiring
DEPARTMENT
problem Check middle
exists relay in
between MCC box for Run Warm Up to
PLC and orange center circulate oil
relay
Are
Contacts
pulled in on
Contactor?
Wiring problem Check if
between breaker fan motor
and motor breaker is
tripped Does oil
cool off?

Does
Wiring problem
breaker
between relay and
retrip? Reset
contactor
breaker
PROBLEM
SOLVED
Page 117

Hydraulic System
High Oil Temperature Shutdown

Is tank
Is oil temp. > than temperature
Hi Temp shutdown Check Hydraulic tank similar to same
on “Settings” temperature guage Drillers Screen
0
screen +/- 10 F
different
Fill
reservoir
Check PLC Inputs with
Diagnostic Screen correct oil
PLC error to correct
Is 2008; level
tank temp. either Check
all green or hydraulic oil
all blank? level?

Either Clean cooler


electronic or without
mechanical damaging it
Wiring problem
sensors are
exists between PLC
faulty, check Is cooler fan
and temp. sensor
with different running?
temp. sensing
device Are cooler
fins clean?

Program fault Check PLC


exists Output 3.12 Check for
and repair
fan problems
Is there
CONSULT good airflow
CANRIG through
Wiring Check middle
SERVICE cooler?
problem relay in
DEPARTMENT
exists MCC box for
between orange center
PLC and
relay Are Run Warm Up to
Contacts circulate oil
pulled in on
Contactor?
Wiring problem Check if
between breaker and fan motor
motor breaker is Does oil
tripped cool off?
Does Wiring problem
breaker between relay and
retrip? Reset contactor
breaker
PROBLEM
SOLVED
Page 118

Hydraulic System
High Pressure Shutdown alarm

Carefully bleed off pressure Does Program


Lock Out / Tag Out
and remove hydraulic line from have transducer
Pump Motor only
system pressure transducer zero function

Probable Pressure Check PLC Inputs,


Zero pressure
Transducer failure, is 2007 System
transducer
replace transducer Pressure at zero

Is system Check PLC Inputs,


pressure at +/- Reassemble system
is 2007 System
250 psi with no and run pump
Pressure at zero
demand?

Remove wire
connector from
4VP01 valve Hydraulic problem
exists causing pump
pressure to stay high

Do Pump Pressure
Test in Device Test
Screen (Call Canrig
for Assistance) Is system
pressure at +/-
250 psi with no CONSULT
demand? CANRIG SERVICE
DEPARTMENT

Are pressures
received about Electrical problem
150 psi above exists energizing
requested? 4VP01 valve
PROBLEM
SOLVED
Page 119

Hydraulic System
Hydraulic Pump Motor Starts but Turns off after Two Seconds

Is pump
Check Is suction rotation correct?
hydraulic oil line valve CCW viewed
level? open? behind pump
looking at motor

Fill
reservoir Repair Pump
Open
with Have an electrician correct Coupler
Suction
correct oil pump rotation
Valve
to correct
level Is pump
coupler intact?

Remove ¼” hydraulic line


Lock Out / Tag Out
from 2007 transducer on
Pump only
tong electrical box

Is 2007;
System Pressure
showing 0 psi
or 4 mA Does Zero transducer
program allow
transducer
zeroing?
Replace transducer
Reconnect transducer
hose and start pump
Remove ¼” hydraulic line USING EXTREME
Lock Out / Tag Out
from 2007 transducer on CAUTION: bump pump and
Pump only
tong electrical box check for flow out of hose
Is 2007;
System Pressure
showing +/- 250
psi CONSULT
CANRIG SERVICE Pressure
transducer has Does oil
DEPARTMENT flow out of
failed
hose?

Does pump Pump adjustment or


stay running? repair necessary Pump is not producing
pressure or pressure is not
reaching tong valve

PROBLEM Does oil Ensure couplers are


SOLVED Reconnect hose flow out of connected and
to transducer hose? functioning properly
Page 120

Hydraulic System
Hydraulic System Won’t Build Pressure

Is tank
Is Oil Correct suction valve
Verify oil level is Viscosity for Open valve fully and / or
correct in reservoir open and flow remove obstruction
Ambient Temp. unobstructed?

Change oil to correct


viscosity

Is Pump turning
in the correct
direction? CW from
fan end, check
arrow on pump
Is “ENABLE” light on
on PR Card in top
RH corner of main Ensure
electrical box power is
on

Have qualified electrician


Replace PR Card, NOTE: change motor rotation
card must be programmed
Repair 24 VDC not @ by Canrig
term. 3 or 0 VDC not @
term. 4 of PR Card
base

Is “ENABLE”
light on on PR
Card Now? With Pump Test on
and pressure > 500 psi
will bolt stick in coil and
Use pump test function in drop when Pump Test
device test screen is turned off

Remove coil from 4VP01,


hold vertically with ¾ by 2
bolt in coil

Do Numbers on
front of PR Card
change from >0 to Problem exists with
75.0 with different either 4VP01 valve or
pressure requests? pump

Problem with wiring from CONSULT Problem with 4VP01


PLC to PR Card or PLC CANRIG SERVICE coil or wiring from PR
problem DEPARTMENT Card to coil
Page 121

Hydraulic System
Low Oil Level Shutdown (incuding/after Prog. 1-22, Screen 1-14)

Is Oil Level Is Input 1.02


Is Sight Glass Red
Showing Near Green on PLC
Float Stuck at the
Top of Input Screen on
Bottom?, Move
Sight Glass? Drillers
with Magnet
Console?

Fill Reservoir Electrical Problem With Low


With Correct Oil Oil Level Switch Circuit
Move Sight Glass Red
Float Up With Magnet

Is Error
Gone?

Will Float
Move?

Replace Tank Level CONSULT


Sight Glass CANRIG SERVICE
DEPARTMENT

PROBLEM
SOLVED
Page 122

Hydraulic System
Wrench Will Not Move Toward Hole Center in Auto from Drillers Console

Move horizontal hydraulic Does Does pump


valve section with pump wrench labor as if
Problem exists with pump
running and set to 2000 psi move building pressure
pressure control system
in “Device Test” Screen properly? during an auto
extend?
CONSULT
Repair hydraulic problem CANRIG SERVICE
Problem is with
electrical system DEPARTMENT
which controls
the hyd. valve

Is wrench
Are there any Ensure Mouse Hole position at hole
errors is not selected center setting on
present? when you require Settings Screen
hole center Ensure
Horizontal
Transducer
override in the
Retract wrench Settings Screen
or move hole is off
Correct condition causing center further out
error and press reset

Turn on
Horizontal
In the Settings Will wrench
trans.
screen, does wrench extend in
override and
current position rise any mode?
move wrench
on extend and drop
in & out
on retract?

Is 24 V
present at pin 11
on arm isolator
card? Does input
Problem with 0.08 on PLC
isolator card power Is inputs screen turn
CONSULT supply there variable green while holding
CANRIG resistance between joystick to extend?
SERVICE BU & BK (BK & YE)
DEPARTMENT wires while moving
transducer?

Problem with isolator


card or transducer
wiring Faulty
transducer

Electrical problem
Electrical problem exists exists in joystick PROBLEM
between PLC and valve stack extend circuit SOLVED
Page 123

Hydraulic System
Wrench Will Not Move Toward Hole Center From Wireless Controller

Move horizontal hydraulic Does Does pump


wrench labor as if Problem exists with
valve section with pump
move building pressure pump pressure control
running and set to 2000 psi
properly? during an auto system
in “Device Test” Screen
extend?

Repair hydraulic problem


Problem is with CONSULT
electrical system CANRIG SERVICE
which controls DEPARTMENT
the hyd. valve

Are there Is wrench


Ensure Mouse Hole position at hole
any errors
is not selected center setting on
displayed on
when you require Settings Screen
the drillers
main hole Ensure
console?
Horizontal
Transducer
Retract wrench override in the
or move hole Settings Screen
Correct condition causing center further out is off
error and press reset

In the Settings Turn on


screen, does wrench Horizontal trans. Will wrench
current position rise override and extend in
on extend and drop move wrench in any mode?
on retract? & out

Is 24 V
present at pin 11
on arm isolator
Does input
card?
Problem with 0.08 on PLC
isolator card power inputs screen turn
CONSULT Is green while holding
supply
CANRIG there variable joystick to extend?
SERVICE resistance between
DEPARTMENT BU & BK (BK & YE)
wires while moving
transducer?

Problem with
isolator card or
transducer wiring Faulty
transducer
or wiring

Electrical problem
Electrical problem exists exists in joystick PROBLEM
between PLC and valve stack extend circuit SOLVED
Page 124

Section 6: Maintenance

MAINTENANCE
For problems and major service tune-ups, please contact Canrig Service directly.

Wrench must be immediately decommissioned and subject to Internal


Inspection upon the occurrence of any of the following:

1. Wrench fails to grip securely.

2. Unusual noise emanating from within the wrench or spinner


roller assemblies. This could indicate possible failure.

3. Leakage of hydraulic fluid from the wrench.

4. Unusual amounts of particulate and/or other


contaminants in the hydraulic fluid, as found during
Performance or Preventative Inspections.

Failure to comply could lead to loss of control of the wrench,


result in property damage, personal injury or death.

Installation

• Clean out tracks and around the horizontal transducer EVERY SHIFT
• Check condition of tong dies DAILY. Replace when tips of teeth are flattened more than
1/16th of an inch wide

Revision January 2009 6-3


Page 125

Canrig Torq-Matic Floor Wrench


• Lubrication and Maintenance
General Recommendations
HYDRAULIC OIL AND FILTER CHANGE

Changing Oil and Filters for Cleanliness and Lubricating Properties


Oil Filters should be changed when the filter pressure (DP) gauge shows in the red while
the wrench is running. Operator must watch the gauge while the wrench is in operation.

Hydraulic Oil change should be performed at minimum every 3000 hours of operation or
annually, which ever is less. Oil analysis can be performed to more accurately determine
oil quality and the contaminant level in the system.

In the Settings Screen, the Pump meter will indicate the number of hours the unit has been
running.
Hydraulic Oil
High quality hydraulic oil is essential for satisfactory performance and long hydraulic
system component life.

Oil having viscosity index of 100 or greater will give good results under normal temperature
conditions. The use of oil having a high viscosity index will minimize cold-start trouble and
reduce the length of warm-up periods. A high viscosity index will minimize changes in
viscosity with corresponding changes in temperature. Maximum cold weather start-up
viscosity should not exceed 5000 SUS with a pour point at least 20°F lower than the
minimum ambient temperature.

Under continuous operating conditions the temperature of the oil at any point in the system
must not exceed 180°F. 80-140°F is generally considered optimum.

Anti-wear type hydraulic oils are recommended. These oils are generally developed and
evaluated on the basis of pump wear tests such as ASTM-D2882. These oils offer superior
protection against pump and motor wear. They also provide good demulsibility as well as
protection against rust.

Hydraulic Oil General Recommendations

Ambient Temperature (°C) ISO Grade of Oil


-45° to -15° 15
-20° to 15° 22
10° to 35° 32
20° to 45° 46
25° to 55° 68

6-4 Revision January 2009


Page 126

Section 6: Maintenance

Filtration

The finer the filtration the better the achieved purity Grade of the hydraulic oil and the
longer the life of the components. To ensure the optimum operation of the hydraulic
system a minimum cleanliness level should be maintained of:

9 To NAS 1638
6 To SAE
18/15 To ISO/DIS 4406

PROCEDURE FOR CHANGING OIL FILTERS


!

Hot oil and components can cause personal injury. Do not


allow hot oil or components to contact skin.

Spin On Canister Style


• Loosen the canister with a filter wrench. Support the filter housing with a backup
wrench.
• Use a bucket to catch leaking oil.
• Lubricate the seal of the new canister and spin on as per instructions on the
canister, or hand tight.

In-Tank Element Style


• Thoroughly clean all dirt and sludge from the filter housing.
• Remove the 4 retaining bolts that hold the lid on to the top of the housing.
• Remove the lid and spring to reveal the element.
• Very carefully remove the old element from the housing and reinstall the new
element. Do not allow dirt to fall into the tank.
• Re-install the spring and lid and thread in the retaining bolts.
• Do not over-tighten the retaining bolts. The housing is aluminum and the
threads will strip easily.

Revision January 2009 6-5


Page 127

Canrig Torq-Matic Floor Wrench


• PROCEDURE FOR CHANGING OIL

Hot oil and components can cause personal injury. Do not


allow hot oil or components to contact skin.

• Before changing oil, consider taking an oil sample for analysis.


• The filter should be changed at the same time. (See above)
• Run the wrench to warm up the oil and to ensure particles are suspended in the oil.
• Place an oil pan or bucket beneath the drain port to collect the oil.
• Replace and tighten the drain plug. Check that all fittings and plugs are installed and
tightened.

• Fill the tank with the recommended oil using a pump and pushing the oil in through
the filter assembly to ensure only clean oil enters the tank.

• Fill with the oil to the top of the site glass. Contact Canrig Service for Oil
specifications for your area.

• Operate the wrench for one cycle.


• Stop the wrench after one cycle then re-check for correct oil level. The oil level
should be visible in the upper section of the site glass.

• Dispose of used oil and clean up any spillage in an environmentally sound way.

6-6 Revision January 2009


Page 128

Section 6: Maintenance
GREASE

Use multi-purpose lithium complex grease complying with N.L.G.I. classification No. 1 or
No.2.

• Grease all pin joints on Spinner, Tongs, Upper, and Lower Clamps
ONCE PER TRIPPING RUN (2 SHOTS EACH).
• Grease new dies on installation and ensure that the retainer bolt is properly installed.
• Spinner motor gearboxes are sealed and require grease monthly.

Revision January 2009 6-7


Page 129

TM 100 -Torq-Matic Floor Wrench

Recommended for Spinner Gearboxes by Canrig Engineering


Page 130

TM 100 -Torq-Matic Floor Wrench

Tong Area Grease Points

Boom Grease Points


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TM 100 -Torq-Matic Floor Wrench

Tong Rotate Grease Points

Front Access

Rear Access

Die Grease Points


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NOTES:
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TM 100 -Torq-Matic Floor Wrench

Spinner Grease Points

Repeat on Other Side


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TM 100 -Torq-Matic Floor Wrench


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TM 100 -Torq-Matic Floor Wrench

FOR TM120 -

8 CANRIG DIES MUST BE USED ON THE BOTTOM TONG CLAMP FOR


TORQUES ABOVE 30,000 FT*LBS. 4 CANRIG DIES AND SPACERS
CAN BE USED FOR TORQUES BELOW 30,000 FT*LBS TO CLEAR
HARD BANDING.
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NOTES:

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