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A New Sol-Gel Route Alumina For Selective Oxidation Ofh S To Sulphur
A New Sol-Gel Route Alumina For Selective Oxidation Ofh S To Sulphur
DOI: 10.1002/cjce.23609
ARTICLE
H. Mehmet Tasdemir | Yavuz Yagizatli | Sena Yasyerli | Nail Yasyerli | Gulsen Dogu
KEYWORDS
alumina, FTIR, H2S selective oxidation, sol-gel
Can J Chem Eng. 2019;1–13. wileyonlinelibrary.com/journal/cjce © 2019 Canadian Society for Chemical Engineering 1
2 TASDEMIR ET AL.
raw material for the chemical industry, using the well-known ammonia molding method, in H2S oxidation was provided
Claus process. In the Claus process, 90-96% H2S conversion by Yashnik et al.[31] It was reported that ~40% H2S conver-
can be obtained in two catalytic reactors.[8] Due to increased sion was obtained with γ-Al2O3 at 250 C. They suggested
environmental sensitivity, restrictions concerning the emis- that H2S was adsorbed on weak Lewis acid sites.
sion of gasses containing sulphur compounds have been The study by Shen et al[32] synthesized γ-Al2O3 and
introduced. Therefore, the permissible level of sulphur emis- tested in H2S selective oxidation. A maximum sulphur yield
sion cannot be reached using the Claus process. of 93% was obtained at 240 C. It was also reported that sur-
The Claus process has been modified to the SuperClaus face acidity had a significant influence on catalytic activity.
process through the addition of a new H2S selective catalytic In the selective oxidation of H2S, many active metals,
oxidation reactor at the end of the process. Thus, 99% H2S mainly vanadium, iron, and titanium, were used. Alumina is
conversion can be achieved by the addition of this unit for usually used as a support material in this reaction, and there
the selective catalytic oxidation reaction of H2S (Reac- are a few articles in which alumina is used as a direct cata-
tion (R1))[9]: lyst. Conflicting results were reported in the literature for the
catalytic performance of alumina in the selective oxidation
H2 S + 1=2O2 ! ð1=nÞ Sn + H2 O ðR1Þ of H2S. The novelty of this study is to determine the cata-
lytic performance of pure alumina prepared using a novel
However, the complete oxidation of H2S (Reaction (R2)) synthesis method.
and sulphur oxidation (Reaction (R3)) reactions may also The catalytic properties of alumina synthesized by a new
take place, and SO2 formation can occur. The formation of sol-gel route was investigated in the selective oxidation of
SO2 reduces the sulphur yield during catalytic H2S and the results were compared with the corresponding
oxidation[10,11]: results obtained with commercial alumina. The catalytic per-
formance of these materials (without any active metal incor-
H2 S + 3=2O2 ! SO2 + H2 O ðR2Þ poration) was tested in the selective oxidation of H2S to
elemental sulphur at 250 C with different feed gas composi-
1=nSn + O2 ! SO2 ðR3Þ tions (O2/H2S: 0.5-2.0).
N2 adsorption-desorption (Quantachrome Autosorb1), alumina (139 m2/g). The pore diameter of the commercial
XRD (Riguka D/MAX 2200), TGA-DTA (Setaram; experi- alumina was also smaller than the pore diameter of the alu-
mental conditions: 50 mL/min flow rate and 10 C/min mina synthesized in this study. The crystallite sizes of the
heating rate), TPR (Quantachrome Chembet 3000, experi- alumina materials were evaluated using the Scherrer equa-
mental conditions: 5% H2-95% N2 gas mixture and 10 C/min tion.[34] The crystallite size of the commercial alumina was
heating rate), FTIR (Perkin Elmer Spectrum One), and XPS larger than that of the SG-M. The nitrogen adsorption-
(SPECS) were used for the characterization of the samples desorption isotherms and pore size distributions of alumina
prepared. The acidity of the materials was also determined materials are given in Figure 1.
using pyridine adsorbed FTIR analyses. The experimental The SG-M exhibited a type IV isotherm. This type of iso-
details were given in our previous publications.[10,12] therm indicates that the SG-M consists of a mesoporous
structure. The isotherm with parallel adsorption and desorp-
tion branches showed a H1-type adsorption hysteresis, rep-
2.2 | Catalytic tests
resenting a uniform pore size distribution. The presence of a
Catalytic activity tests were performed in a fixed bed quartz mesopore structure was also observed in the isotherm of the
reactor. A FTIR spectrophotometer (Perkin Elmer Spectrum commercial alumina. However, its hysteresis behaviour was
One) was used to analyze the reactor exit stream. The pro- different than that of the synthesized SG-M alumina mate-
duced sulphur was collected in a sulphur condenser that was rial. This behaviour was similar to the H3-type hysteresis
placed between the reactor and the FTIR. The temperature loop, indicating narrow slit-shaped pores.[35,36] Catalysts
of this line was maintained at ~200 C in order to prevent with mesoporous structures have become important in the
sulphur condensation. To prevent the condensation of the selective oxidation of H2S since sulphur deposition on the
water, the temperature between the sulphur condenser and structure of catalysts with small pore diameters cause cata-
FTIR was maintained at ~100 C. In all of the experiments lytic activity loss.[12] N2 adsorption-desorption isotherm ana-
the flow rate of the gas mixture was 100 cm3/min (measured lyses showed that the alumina material prepared by the
at 25 C). Different gas compositions (O2 /H2S: 0.5, 1.0, and modified sol-gel route had a high surface area and more uni-
2.0) were used. A constant H2S concentration (0.01 L/L) form pore size distribution compared to the commercial
and 0.2 g of catalyst were used in all of the reaction tests. alumina.
Catalysts with an average diameter of 0.75 mm were used. The low and high angle XRD patterns of the SG-M and
GHSV was 30 000 h−1 for the reaction test system. The alumina-com are given in Figure 2. Both the SG-M and
catalytic activity tests were performed at 250 C. The details alumina-com showed γ-Al2O3 crystalline phase (2θ:
of the catalytic tests were given in our previous work.[10,12] 66.76100, 45.7980, and 37.6065) in addition to amorphous
Equations (1) and (2) were used to determine the H2S con- structures in the XRD patterns. No reflection peaks were
version and sulphur selectivity: detected in the low angle XRD pattern of the commercial
alumina. Reflection peaks obtained in low angle region the
ðH 2 SÞin− ðH 2 SÞout XRD pattern of the SG-M showed the formation of an
H 2 S Conversion ð%Þ = *100 ð1Þ
ðH 2 SÞin ordered mesoporous structure,[37] and this supported the
results obtained from the N2 adsorption-desorption analyses.
In order to observe the thermal stability of the SG-M alu-
mina prepared by the new sol-gel route, a TG/DT analysis of
ðH 2 SÞin− ðH 2 SÞout − ðSO2 Þout the uncalcined sample was performed in air with a heating
S Selectivity ð%Þ = *100
ðH 2 SÞin − ðH 2 SÞout rate of 10 C/min. The TGA/DTA profile is given in
ð2Þ Figure 3. Two small endothermic peaks were observed at
~95 C and 120 C in the DTA profiles of the uncalcined SG-M
sample. These peaks correspond to the removal of adsorbed
water and alcohol.[38] The small narrow endothermic peaks at involving the elimination of OH groups through the occurrence
~245 C and 450 C showed the removal of structural water of the following reactions[38,39]:
from the uncalcined SG-M. This can be expressed as the
decomposition of pseudo-boehmite to produce γ-Al2O3, AlOðOHÞ:nH2 O ! AlOðOHÞ + nH2 O ðR4Þ
500
The exothermic peak at ~370 C was ascribed to the
Adsorbed Volume (cm3/g)
SG-M
removal of the residual organic group.[40] A 68% weight loss
400
was determined in the TG analysis of the uncalcined SG-M
300
between 25 C-1000 C and no weight loss was observed
after 600 C, at which point the SG-M was calcined. Organic
200 chemicals were used in the modified sol-gel method, there-
fore, the high amount of weight loss in the SG-M sample
100 alumina-com
was expected. The TG/DT analysis of the uncalcined SG-M
alumina indicated that a calcination temperature of 600 C
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 was appropriate for the formation of γ-Al2O3 crystallites
(P/P0) Relative Pressure
with a high surface area.[39]
(B) It has been reported that the surface acid/base properties
Alumina-com SG-M
of materials are important in determining catalytic perfor-
mances for the catalytic selective oxidation reactions.[12,27]
FT-IR studies of the pyridine adsorbed SG-M and alumina-
com were performed to investigate the acid/base properties
dV/dlog (d)
investigated by TPR analyses. Figure 5 shows the TPR pro- 100% to ~62% within this reaction time period. Therefore,
files of the SG-M and alumina-com. catalytic activity test with alumina-com was not continued
As can be seen from Figure 5, small reduction peaks after 150 minutes due to the loss of its activity. In the case
were observed in the TPR profiles of the alumina materials. of SG-M, the activity test was continued to determine the
The TPR profiles showed that both alumina materials have stability. The SG-M catalyst, which was synthesized by the
weak redox properties. However, in the case of SG-M, a new sol-gel route and possessed an ordered mesoporous
reduction peak occurred at a somewhat lower temperature, structure, showed the complete conversion of H2S, and no
between 250 C-350 C, than that of the commercial alumina. deactivation was observed over a longer reaction period
In the literature, it was mentioned that alumina has a ten- (~400 minutes) with this catalyst. It is interesting to observe
dency to retain the structural oxygen.[39] that the deactivation process resulted a sharp decrease in
activity rather than a gradual decrease in the H2S conversion
3.2 | Catalytic activity tests of fresh catalysts for both alumina catalysts. This showed that the break-
through due to deactivation is significantly sharp. In general,
Catalytic activity tests of the SG-M and alumina-com in the fast deactivation processes cause sharp breakthrough curves.
selective oxidation of H2S to elemental sulphur were per- These results indicate that H2S conversion mainly takes
formed at 250 C with a stoichiometric feed ratio of O2/ place in a rather narrow reaction zone that moves along the
H2S. Conversions of H2S with respect to reaction time over reactor. The new SG-M catalyst synthesized in this work has
the commercial and synthesized alumina are presented in a higher surface area (more than twice) than the commercial
Figure 6. A significant activity loss was observed within the alumina. The SG-M catalyst with the high surface area
first 50 minutes of the reaction period in the test of commer-
cial alumina, and the conversion of H2S decreased from
80 0
70
H y d r o g e n Co n s u m p t i o n
-10
60
-20
50
Weight Loss (%)
-30
40
endo
30 -40
20
-50
10
alumina -com
-60
0
-70
-10
150 200 250 300 350 400 450 500 550 600 650 700 750 800
-20 -80 Temperature (°C)
0 100 200 300 400 500 600 700 800 900 1000
Temperature (°C)
FIGURE 5 Hydrogen TPR profile of: A, alumina-com; and B
FIGURE 3 TGA/DTA profiles of uncalcined SG-M alumina SG-M
alumina-com
Lewis
Lewis 1595
1445
Transmittance
SG-M
FIGURE 4 FTIR spectra of pyridine- 1390 1440 1490 1540 1590 1640 1690
90
(250 C; 1% H2S-0.5% O2 + He)
80
H2S Co n v er s i o n (%)
70
60
50
40
30
20
10
0
0 100 200 300 400 500 600
Time (min)
Intensity
fresh
alumina-com
γ
γ
γ
γ γ
used (150 min)
γ
γ
γ
fresh
0 10 20 30 40 50 60 70 80 90
2θ
Intensity
In order to determine the presence of sulphur on the SG-
M catalyst, XPS analyses were performed at reaction times
Al 2s
of 150 minutes and 630 minutes. The XPS analyses of fresh 180 170 160
Binding Energy (eV) Al 2p
and used catalysts are shown in Figure 9. The XPS peak
observed at binding energy values of 119 eV
(1 eV = 1.602*1019 J) and 74 eV corresponds to Al 2 sec-
S 2p3/2
onds and Al 2p of Al2O3 in fresh SG-M. After selective oxi- Used (630 min)
dation runs for 150 minutes and 630 minutes, the SG-M still (c)
Al 2s
possessed the same XPS peaks, indicating the Al3+ state in
Intensity
Al 2p
the catalyst. There was no peak corresponding to sulphur
compounds in the XPS spectrum of the SG-M catalyst pre-
pared by the modified sol-gel method after 150 minutes of Used (150 min)
reaction time. A complete conversion of H2S and very high (b)
Al 2s
sulphur selectivity were obtained at the same reaction
Al 2p
period. At a reaction time longer than 630 minutes, a small
peak assigned to s 2p3/2 of aluminum sulphate (Al2[SO4]3))
including Al-O-S = O bonds in its crystal structure was
observed at a binding energy of 169 eV in the XPS spectrum
of SG-M catalyst.[10,43] The S/Al ratio of SG-M catalyst was Fresh
(a)
determined to be 0.011 at the end of the stability test (after
630 minutes of reaction time). Although 100% sulphur selec-
180 160 140 120 100 80 60
tivity was obtained with SG-M, the H2S conversion Binding Energy (eV)
decreased to 59% after 630 minutes of reaction time.
FTIR analyses were carried out to clarify the effect of the FIGURE 9 XPS analyses of: A, fresh; and used B, 150 minutes;
surface properties of SG-M on the selective catalytic oxida- and C, 630 minutes SG-M alumina catalyst
tion reaction. The XRD analyses indicated that SG-M was in
the γ-Al2O3 crystalline phase with an amorphous structure. and used modified sol-gel alumina (SG-M) in a band range
γ-Al2O3 is a well-known aluminum oxide form called transi- of 3200-3800 cm−1 that originated from the OH stretching
tional alumina. In the literature, it was reported that transi- are presented in Figure 10. The spectra of the fresh SG-M
tional alumina possess well-defined hydroxyl bands and that showed the presence of different types of surface hydroxyl
the acid-base properties of alumina can be attributed to the groups on the surface. The peak at 3768 cm−1 is due to I6
presence of these hydroxyl bands.[44,45] The surface OH group, and bands at 3611 cm−1 and 3630 cm−1 indicate
hydroxyl group in the presence of alumina has a significant type III OH groups.[46] The type II66 OH group, which indi-
effect on the catalytic activity. The FTIR spectra of the fresh cates the OH band bound to the octahedrally coordinated
8 TASDEMIR ET AL.
3450
1595
3611 3450
(c) 1445
used (630 min)
Transmittance
3611
Absorbance
3764
Fresh
3853
3903
F I G U R E 1 0 FTIR of: A, fresh; and used SG-M alumina (B, F I G U R E 1 1 FTIR spectra of pyridine adsorbed SG-M before
150 minutes; and C, 630 minutes) and after reaction period
two Al3+ ions, is located at 3730 cm−1. The peak at adsorbed on Lewis acidic centers of catalysts such as Fe2O3/
3750 cm−1 belongs to the type II surface hydroxyl groups γ-Al2O3, γ-Al2O3. Reshetenko et al,[51] using FTIR analyses,
on γ-Al2O3.[10] In the spectra of SG-M before and after reac- suggested that H2S adsorbed on Al2O3 interacts with the sur-
tion, the large band centered at 3450 cm−1 was due to the face oxygen to form the oxygen-sulphur compounds which
presence of adsorbed water on the surface.[47] The intensity then transform into elementary sulphur. As seen from previ-
of the peak centered at 3450 cm−1 was observed to increase ous studies, the presence of hydroxyl groups and the Lewis
in the after-reaction samples of the SG-M catalyst. This may acidity of alumina are important in catalytic application and
be due to the adsorption of the water,[48] which is also a H2S adsorption. Studies emphasizing the importance of the
reaction product (Reaction (R1)). acidity of the catalyst in H2S selective oxidation are pres-
In the literature, similar FTIR spectra indicating vibra- ented in the literature.[12,13,27] Zhang et al[27] reported that
tions of different types of hydroxyl groups on alumina were H2S is adsorbed on the acidic sites of the catalyst and these
reported in many studies.[44,46,49,50] After 150 minutes of acidic sites improve the catalytic activity. They also indi-
reaction, the FTIR spectrum of SG-M showed that the inten- cated that OH groups on the catalyst surface specifically
sity of the peaks at 3610, 3630, 3730, and 3764 cm−1 increase the Lewis acidity. In particular, strong Lewis acid
decreased. The peaks corresponding to the surface hydroxyl sites interact with OH groups (type I6) with a 3764 cm−1
groups disappeared in the spectrum of the used SG-M after band because this provides an interaction between the
630 minutes of reaction. Liu and Truitt[46] emphasized the adsorbed molecules and the alumina surface.
relationship between the surface OH groups and the Lewis FTIR analyses of pyridine-adsorbed on used SG-M alumina
acid sites for the reactivity and they reported that the surface were also carried out to identify the change in surface Lewis acid-
hydroxyls and Lewis acid sites were adjacent to each other. ity after the reactions. As mentioned before, the SG-M catalyst
In the study by Lo et al[45] regarding H2S adsorption on the had Lewis acid sites (1445 cm−1 and 1595 cm−1 in Figure 4) on
γ-Al2O3 surfaces, it was reported that H2S was not physi- its surface. As seen in Figure 11, it was observed that the intensity
cally adsorbed on the hydroxyl group. H2S adsorption on the of the peaks corresponding to the Lewis acid sites decreased sig-
γ-Al2O3 surfaces only involves coordination to surface Al nificantly after a reaction period of 630 minutes. This observation
sites. In the same study, it was mentioned that there are two was consistent with the decrease in the surface hydroxyl groups
different types of adsorption on alumina: one is the irrevers- of SG-M. It was concluded that the bond between the sulphur
ible adsorption on a Lewis acid site; and the other is the and alumina caused a decrease in the surface hydroxyl groups
reversible adsorption on a Lewis basic site through a hydro- and initiated a loss in catalyst activity.
gen band.[45] In the work of Ryczkowski,[44] it was men- FTIR analyses were performed using alumina-com and
tioned that reaction intermediates and products were SG-M catalysts after selective oxidation runs for reaction
TASDEMIR ET AL. 9
periods of 150 minutes and 630 minutes in order to investi- stretching in the sulphone functional group was reported to
gate the deposited sulphur on the alumina surface. The FTIR be observed between 1165-1135 cm−1 (symmetric SO2
spectra of the synthesized and commercial alumina are given stretching) and 1340 cm−1-1310 cm−1 (asymmetric SO2
in Figure 12. Two broad peaks between 1200-1300 cm−1 stretching), respectively.[52] The functional groups that con-
and 1000-1150 cm−1 were observed in the FTIR spectrum tained a sulphur atom with two S = O bonds, shortened as
of the alumina-com (Figure 12A). The maximum absorbance SO2, were called sulphones. Also, Şentürk et al[54] reported
of the peaks at 1257 cm−1 and 1230 cm−1 were observed that peaks at 1140 cm−1 and between 1320-1326 cm−1 were
within a range of 1200-1300 cm−1. The peak at 1230 cm−1 related to the sulphur that was bound to oxygen in the alu-
is attributed to S = O stretching vibrations due to the sulphur mina structure. Additionally, small peaks at ~960 cm−1,
that is bound with oxygen. Sulphites with a strong S = O 1000 cm−1, and 1235 cm−1 were observed in the spectrum
vibration appear from 1240-1180 cm−1.[52] Also, the other of SG-M. The small peak at 1235 cm−1 shows the formation
broad peak observed at 1000-1150 cm−1 provides the of a small amount of the sulphite functional group
highest absorbance value at two wavelengths, namely, 1053 (1240 cm−1-1180 cm−1). Other peaks at ~960 cm−1 and
and 1068 cm−1. In the literature it was reported that sulphur 1000 cm−1 indicated the presence of the sulphur to oxygen
compounds with an S = O double bond and two Al-S single
bond. The FTIR spectra of the used SG-M after 150 minutes
bonds of sulphur/oxygen functional groups in sulphoxide
of reaction time indicated that the sulphur was significantly
provided S = O stretching vibration within the range of
bound with the oxygen.
1030-1070 cm−1 absorbance band.[52,53] Thus, the broad
The FTIR spectrum of SG-M after 630 minutes of reac-
peaks within the range of 1000-1150 cm−1 were due to the
tion time is given in Figure 12C. The peak centered at
sulphoxide structure containing an S = O double bond and
~1325 cm−1 shows that sulphone functional groups are still
two Al-S bonds. The peak located at 1257 cm−1 indicates the
present despite the continuation of the reaction period. The
chemisorption of sulphur on alumina.[54] Therefore, the FTIR
peak at 1235 cm−1 related to the sulphur bound to oxygen
analyses of the used alumina-com showed that a significant
became slightly more pronounced. The formation of new
amount of deposited sulphur was bound to Al. As a result of
the FTIR analyses of alumina-com, the formation of com- peaks at ~1059 cm−1 and 1135 cm−1 wavelengths were
pounds with sulphur/oxygen functional groups, which were detected. These peaks showed the beginning of the forma-
bound with alumina, can be determined to be the cause of the tion of the Al-S bond as the sulphoxide functional group.
decrease in the activity of the catalyst early in the Also, the peak at ~1175 cm−1 corresponding to Al2(SO4)3
reaction time. was observed. The small shoulders at 1100 cm−1 and
In the FTIR spectrum of the used SG-M, after 1360 cm−1 were detected after a 630 minute run using SG-
150 minutes of reaction time (Figure 12B), two broad peaks M alumina, and these peaks belong to the surface sulphates
centered at 1145 and 1325 cm−1 were observed. S = O on alumina. This phenomenon confirmed that the amount of
sulphur bound to Al increased as the reaction time prog-
ressed. After a 630 minute run, the FTIR spectra of SG-M
SG-M 1135 indicated that most of the sulphur was bound to oxygen
1175
1100
while some of it was bound to Al, causing a decrease in the
1325 1235 630 min catalytic activity of the synthesized alumina. In the FTIR
1360 1145
998
spectra of the used SG-M for all of the reaction periods,
(c) 1059 1030
1235 915 there was no peak corresponding to chemisorbed sulphur on
Absorbance
TABLE 2 Wavenumbers detected in FTIR spectra of alumina after the selective oxidation reaction runs
SG-M
alumina-com
Compounds 150 min 150 min 630 min
−1
… 1000 and 960 cm 998 and 915 cm−1
(1255 cm−1)[54]
… 1325 and 1145 cm−1 1325 cm−1
(1240–1180 cm−1)[52]
Al2(SO4)3 … … 1175 cm−1
(1170 cm−1)[54]
Surface sulphates on Al2O3 … … 1100 and 1360 cm−1
(1100; 1368 cm−1)[54]
TABLE 3 Comparison of the performance of the synthesized SG-M catalyst with studies in the literature
active metal incorporation in the H 2S selective oxidation. the new sol-gel route is a significant addition to the litera-
Most of the catalysts in other studies were synthesized ture on this subject.
through the use of metals, which are active for the H 2S
selective oxidation reaction. When the activities of cata-
lysts were compared, it was determined that the activity 4 | CONCLUSION
achieved in this study, which only uses alumina, was at
least as high as the activity of other catalysts. SG-M pro- In this study the catalytic activities of modified sol-gel syn-
vided complete H 2S conversion for ~400 minutes. This thesized alumina (SG-M) and commercial alumina were
result showed that SG-M exhibited successful stability. investigated for the selective oxidation of H2S to elemental
An alumina that has uniform pore size distribution with sulphur. Both SG-M and alumina-com have γ-Al2O3 a crys-
Lewis acid sites was developed by a new sol-gel route. talline phase with an amorphous structure. While the mate-
High catalytic activity was obtained in H2S selective oxi- rial synthesized using the new sol-gel route (SG-M) has a
dation with this catalyst. It was determined that the meso- high surface area and a uniform pore distribution, it has been
porous SG-M alumina catalyst that was synthesized by observed that commercial alumina has narrow slit-shaped
12 TASDEMIR ET AL.
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The Türkiye Bilimsel ve Teknolojik Araştirma Kurumu [27] X. Zhang, G. Dou, Z. Wang, L. Li, Y. Wang, H. Wang, Z. Hao,
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[28] R. Sanchis, R. A. Cecilia, M. D. Soriano, M. I. Vasquez,
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