L−force Controls

EDSIPCx7
.N+_

Ä.N+_ä
System Manual

Industrial PC

Embedded Line (EL), Command Station (CS), Cabinet PC (CPC), L−force

Controller 3241 C

System structure and configuration

l
0Fig. 0Tab. 0
 Contents i

1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Application as directed ............................................... 10
3.2 "Industrial PC" system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Overview of designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 Embedded Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.2 Command Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.3 Cabinet PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Embedded Line (EL, MP) design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 Command Station (CS) design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6 Cabinet PC (CPC) design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.6.1 3241 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.6.2 CPC 2800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6.3 CPC 5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.6.4 CPC 9100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.7 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.2 ACU UPS control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.9 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9.1 Operating system (accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9.2 Other software types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option) . . . . . . . 31

4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

EDSIPCx7 EN 4.1 l 3
1 About this documentation
Document history

1 About this documentation

Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.

Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.

Validity
These instructions are valid for
ƒ Embedded Line EL 1800 − EL 9800 (TC)

ƒ Monitor Panel MP 800 − 9000 DVI

ƒ Command Station CS 5800 − 9800 (TC)

ƒ Command Station CS 5000 − 9000 DVI

ƒ Cabinet PC CPC 2800, CPC 5100, CPC 9100

ƒ Cabinet PC 3241 C

1.1 Document history

Material number Version Description

.N+_ 4.1 11/2013 TD29 Description of MC cards moved in separate
operating instruction
13433000 4.0 03/2013 TD29 General revision
13370131 3.0 02/2011 TD29 Amended by description of MC−ISI communication
card
13348653 2.0 10/2010 TD31 Change of generation from x700 series to x800
series
13300002 1.0 06/2009 TD14 First edition

I Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com

4 l EDSIPCx7 EN 4.1
 About this documentation 1
Conventions used

1.2 Conventions used

This documentation uses the following conventions to distinguish between different

types of information:
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
For instance: 1234.56
Text
Program name »« PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference ^ Reference to another page with additional
information
For instance: ^ 16 = see page 16
Documentation reference , Reference to another documentation with
additional information
For example: , EDKxxx = see
documentation EDKxxx

1.3 Terminology used

Term Meaning
IPC Industrial PC
CPC Cabinet PC; control cabinet PC with decentralised
display/operating unit (MP, Thin Client)
CS Command Station; stand−alone operator station
EL Embedded Line PC; for installation in control cabinets, machine
panelling, or other mounting cutouts
MP Monitor panel; external display
Thin Client Device for representing and operating applications which are
located on a remote host computer (e.g. CPC).
PLC Programmable Logic Controller

EDSIPCx7 EN 4.1 l 5
1 About this documentation
Notes used

1.4 Notes used

The following pictographs and signal words are used in this documentation to indicate
dangers and important information:

Safety instructions
Structure of safety instructions:

} Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)

Pictograph and signal word Meaning

Danger of personal injury through dangerous electrical voltage.

{ Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.

} Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.

(
Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.

Application notes
Pictograph and signal word Meaning

) Note! Important note to ensure troublefree operation

I Tip! Useful tip for simple handling

, Reference to another documentation

6 l EDSIPCx7 EN 4.1
 Safety instructions 2
General safety information

2 Safety instructions

2.1 General safety information

Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!

For your own safety

} Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.

Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.

EDSIPCx7 EN 4.1 l 7
2 Safety instructions
General safety information

Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.

Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!

Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).

Maintenance and servicing

ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.

8 l EDSIPCx7 EN 4.1
 Safety instructions 2
General safety information

Disposal
ƒ Recycle metals and plastic materials. Ensure professional disposal of assembled
PCBs.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.

EDSIPCx7 EN 4.1 l 9
3 Product description
Application as directed

3 Product description

3.1 Application as directed

Lenze Industrial PCs (IPCs) are used as directed if they are exclusively used for the
implementation of operator concepts or the presentation of information in common
industrial and commercial areas. A different use, or one beyond these purposes, is not
permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
Lenze Industrial PCs must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!

10 l EDSIPCx7 EN 4.1
 Product description 3
"Industrial PC" system

3.2 "Industrial PC" system

The "Industrial PC" system by Lenze offers a broad platform for the creation of devices
configured in a customised manner providing corresponding hardware components for
the respective application case. For the corresponding hardware components like CPU,
ROM, RAM, etc. please refer to the current IPC catalogue.
According to the requirements of the customer application, the operator devices can be
selected from a variety of possibilities (screen size/operator panels). The consistently
implemented platform strategy with defined interfaces with regard to electronics and
mechanics allows for various combinations of the modules. Like this, the suitable system
can be implemented for virtually every application.
Apart from the standard devices there is a number of accessory components which provide
for the integration of the individually adapted Industrial PC into a variety of different
system environments.
For the Industrial PCs as component also the following complete automation systems are
offered:
ƒ Control technology
Logic & Motion with CANopen and EtherCAT (^ "Control technology" system manual)
ƒ Visualisation technology
Scalable visualisation system with CANopen, PROFIBUS, PROFINET, and Ethernet (^
"Visualisation technology" system manual)
The IPC platform is complemented by cost−optimised HMIs which are offered in fixed
configurations and which, to a limited extent, also perform automation functions. This
EL100 series is designed for the installation in control cabinet doors and is solely different
with regard to the design of the touch−sensitive touchscreen (see operating instructions
for the HMI EL100/EL100−ECO).

EDSIPCx7 EN 4.1 l 11
3 Product description
"Industrial PC" system

Centralised and decentralised solutions

Depending on the requirements with regard to the installation of the Industrial PC, both
centralised Panel PC solutions and decentralised (separate) solutions can be selected.
Centralised solutions:The Panel PCs of the "Embedded Line (EL)" and "Command Station
(CS)" series are compact devices and combine display, operation, and electronics in a
common housing.

Fig. 3−1 Centralised Panel PC solution

Decentralised solutions:The decentralised solutions comprise separate units: the

Industrial PC of the "Cabinet PC (CPC)" series, which is preferably placed in a protected
manner in the control cabinet, and the operating unit on site (monitor panel MP or CS−DVI).
This solution has advantages with regard to cabling, operating conditions, and
accessibility.

Fig. 3−2 Decentralised Panel PC solution

12 l EDSIPCx7 EN 4.1
 Product description 3
"Industrial PC" system

Customised solutions
Different industry sectors and ambient conditions bring about extremely differing
requirements with regard to the design of IPCs and operator panels, which due to their
complexity cannot always be implemented by means of standard components. In these
cases Lenze is the solution partner for customised developments.
Typical developments are:
ƒ Customised decoration foil for a consistent Corporate Design
ƒ Extension with components (mouse−pad, RFID, speakers, scanner,)
ƒ Individual software adaptations
ƒ Stainless steel operator devices with minimised clearances in IP65, IP66 or IP69K.

EDSIPCx7 EN 4.1 l 13
3 Product description
Overview of designs

3.3 Overview of designs

By a consequently implemented platform strategy Industrial PCs can be individually

assembled and nearly optionally scaled with regard to power, display size, and function. By
this, three different designs are provided from which the customised platform for the
automation solution can be selected in each case.
In the Embedded Line and Command Station types apart from the Industrial PCs also Thin
Clients (EL 1800 − 9800 TC, CS 5800 − 9800 TC) and monitor panels (MP 800 − 9000 DVI,
CS 5000 − 9000 DVI) are available.
Design Embedded Line Command Station Cabinet PC Cabinet PC
Type EL 1800 − 9800 CS 5800 − 9800 CPC 2800 3241 C
EL 1800 − 9800 TC CS 5800 − 9800 TC CPC 5100
MP 800 − 9000 DVI CS 5000 − 9000 DVI CPC 9100

Mounting / In mounting cutout Stand−alone on a support In the control In the control

installation of machine arm or wall cabinet on a wall cabinet on DIN rail
panelling / control
cabinets
Enclosure Front: IP65, rear IP65 IP20 IP20
side: IP20
Screen TFT display with touch sensors Externally Externally
26.4 cm ... 48.3 cm 38.1 cm ... 48.3 cm
(10.4" ... 19") (15" ... 19")
Product benefits l Compact, l Stand−alone, robust, l Compact, l Compact,
mechanically command station mechanically mechanically
robust panel PC protected against dust robust control robust control
l Fanless and splash water to all cabinet PC cabinet PC
operation is sides l Decentralised l Decentralised
possible as an l Flat design housing design design
option with rear mounting l Expansible via l Expansible via
l Decentralised frame MC card MC card
design possible l Support arm mounting l Expansible via
l Expansible via or wall mounting I/O compound
MC card l Decentralised design modules
possible
l Expansible via MC card

14 l EDSIPCx7 EN 4.1
 Product description 3
Overview of designs
Embedded Line

3.3.1 Embedded Line

Industrial PCs of the "Embedded Line (EL)" type are panel PCs for the installation in control
cabinets, machine panelling, or other mounting cutouts. They are provided with bolts and
clamping screws on the rear side for easy mounting and a safe sealing also in rough
industrial environments.
Apart from the Industrial PCs 1800 − EL 9800, also mere displays (monitor panels and Thin
Clients) are available in this design, which can be connected as a monitor to a Cabinet PC.
Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on a
remotely installed host computer via a network connection. For data transmission the
Microsoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XP
system for an operating section or a Windows® server operating system for several
operating sections is used. All processes are carried out on the connected server, the Thin
Client only providing for the display of the graphics or of the input systems for operating
the application. The computing power of the client can therefore be kept accordingly low.
Monitor panel (MP): A monitor panel is an operator terminal to use remote Industrial PCs
as a built−in variant or stand−alone terminal. Like the Embedded Line devices, they feature
corresponding front modules.
Type EL 1800 − 9800 EL 1800 − 9800 TC MP 800 − 9000 DVI
Function IPC Thin Client Monitor panel

20.3 cm (8"), 26.4 cm

26.4 cm (10.4"), 30.5 cm (12.1"), 38.1 cm (15") or (10.4"), 30.5 cm (12.1"),
Screen diagonal
48.3 cm (19" inches) 38.1 cm (15") or 48.3 cm
(19" inches)
Current supply DC24 V ±25%
Uninterruptible power
Optionally via ACU UPS control unit −
system (UPS)
Cooling With or without fan Without fan
MC card slots 2 2 −
MC card ^ 29 − −
Configurable Yes No No
3 x USB type A 2 x USB type A
1 x USB type A front panel (opt.) 1 x USB type A front panel
Interfaces 1 x PS/2 (opt.)
1 x RS232 1 x USB type B
1 x LAN (10/100 Mbps) 1 x DVI
Enclosure
Front IP65
Rear side IP20
If Windows® CE 6.0 is
Backup used: backup and restore − −
tool V2

EDSIPCx7 EN 4.1 l 15
3 Product description
Overview of designs
Command Station

3.3.2 Command Station

A Command Station (CS) is a stand−alone operator station which is protected against dust
and splash water at each side. The flat housing features a mounting frame on the rear side,
which can be mounted on a support arm or a wall. For the flexible implementation of
individual operating concepts the system offers numerous options and extension
consoles.
Apart from the Industrial PCs CS 5800 − 9800, also mere monitor panels and Thin Clients
are available in this design, which can be connected as a monitor to a Cabinet PC.
Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on a
remotely installed host computer via a network connection. For data transmission the
Microsoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XP
system for an operating section or a Windows® server operating system for several
operating sections is used. All processes are carried out on the connected server, the Thin
Client only providing for the display of the graphics or of the input systems for operating
the application. The computing power of the client can therefore be kept accordingly low.
Monitor panel (DVI): A monitor panel is an operator terminal to use remote Industrial PCs
as a built−in variant or stand−alone terminal. Like the command station devices, they
feature corresponding front modules and add−on components.
Type CS 5800 − 9800 CS 5800 − 9800 TC CS 5000 − 9000 DVI
Function IPC Thin Client Monitor panel

Screen diagonal 38.1 cm (15") or 48.3 cm (19")

Current supply DC 24 V ±25%
Uninterruptible power
Optionally via ACU UPS control unit −
system (UPS)
Cooling With fan
MC card slots 1 1 −
MC card ^ 29 − −
Configurable Yes No No
3 x USB type A 2 x USB type A
1 x USB type A front panel (opt.) 1 x USB type A front panel
1 x/2 x USB type A in mounting frame (opt.) (opt.)
Interfaces
1 x PS/2 1 x USB type B
1 x RS232 1 x DVI
1 x LAN (10/100 Mbps) 1 x LAN (10/100 Mbps)
Enclosure IP65
If Windows® CE 6.0 is
Backup used: backup and restore − −
tool V2

16 l EDSIPCx7 EN 4.1
 Product description 3
Overview of designs
Cabinet PC

3.3.3 Cabinet PC

The decentralised solutions comprise separate units, the Industrial PC which is preferably
placed in a protected manner in the control cabinet, and the operating unit on site. This
solution has advantages with regard to cabling, operating conditions, and accessibility.
The following can be used as a screen:
ƒ A standard monitor.
ƒ A Monitor panel of the "Command Station" or "Embedded Line" type.
With the DVI/USB extender accessories the distance between the IPC and the monitor
panel can be up to 35 m.
ƒ A Thin Client Panel of the "Command Station" or "Embedded Line" type for
representing and operating applications which are located on a remotely installed
host computer (IPC).
The Thin Client and host computer communicate via an Ethernet connection. Like this
greater distances can be covered than with an external monitor panel. Since all
processes run on the host computer and the Thin Client solely serves to display
information and to transfer entries, the CPU performance can be selected accordingly
low.
Type 3241 C CPC 2800 CPC 5100 CPC 9100
Function IPC

Current supply DC 24 V ±25% AC 115 V ... 230 V

Uninterruptible
Optionally via ACU UPS control unit Optionally via UPS−331
power system (UPS)
Within control Within 19"
Mounting Within control cabinet on a wall
cabinet on DIN rail mounting rack
Cooling Without fan With or without fan With fan
MC card slots 1 2 −
MC card ^ 29 ^ 29 −
Configurable No Yes
3 x USB type A 8 x USB type A 10 x USB type A
3 x USB type A
1 x PS/2 2 x PS/2 2 x PS/2
1 x DVI (no VGA)
1 x RS232 1 x RS232 1 x RS232
Interfaces 2 x LAN
1 x DVI 1 x DVI 1 x DVI
(10/100 Mbps)
1 x LAN 2 x LAN 2 x LAN
1 x LAN (1 Gbps)
(10/100 Mbps) (10/100 Mbps) (10/100 Mbps)
Enclosure IP20 IP20 (front IP54)
If Windows® CE is If Windows® CE is
Backup used: backup and used: backup and RAID 0, 1, 5, 10
restore tool V3 restore tool V2

EDSIPCx7 EN 4.1 l 17
3 Product description
Embedded Line (EL, MP) design

3.4 Embedded Line (EL, MP) design

Elements

0 1
PS/2
LAN
8
USB
2
RS232
4 3 5
CF Card
MC Card
Reset
ACU UPS
24 V DC
Power
Fail
Status

F1
6
7
F2
+

F3
-

0 1
ELx7xx−001

Pos. Description
0 Panel PC / Thin Client / monitor panel (here EL 5800 Panel PC)
1 Front face USB port (option)
2 Screw clamp fixings
3 DVD drive (option); not for monitor panel (MP 800− 9000 DVI)
4 PC or monitor control for the monitor panel (MP 800− 9000 DVI)
5 Front face control and display elements

Overview
Panel PC EL EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800
Thin Client EL EL 1800 TC / EL 1800s TC / EL 2800 TC / EL 5800 TC / EL 9800 TC
Monitor Panel MP 800 DVI / MP 1000 DVI / MP 1000s DVI / MP 2000 DVI / MP 5000 DVI / MP 9000 DVI
l EL 1800 (TC): VGA touchscreen 26.4 cm (10,4")
EL 1800s (TC): SVGA touchscreen 26.4 cm (10,4")
EL 2800 (TC): SVGA touchscreen 30.5 cm (12,1")
EL 5800 (TC): XGA touchscreen 38.1 cm (15")
EL 9800 (TC): SXGA touchscreen 48.3 cm (19")
l MP 800 DVI: VGA touchscreen 20.3 cm (8")
Power
Fail
Status

F1
MP 10000 DVI: VGA touchscreen 26.4 cm (10,4")
F2
+ MP 1000s0 DVI: SVGA touchscreen 26.4 cm (10,4")
F3
-
MP 20000 DVI: SVGA touchscreen 30.5 cm (12,1")
MP 50000 DVI: XGA touchscreen 38.1 cm (15")
MP 90000 DVI: SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys

CS57x0−026

18 l EDSIPCx7 EN 4.1
 Product description 3
Embedded Line (EL, MP) design

Panel PC EL 5820
Thin Client EL 5820 TC
Monitor Panel MP 5020 DVI
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
S1 S8
l 14 freely assignable special keys
S2 S9

S3 S10

S4 S11

S5 S12

S6 S13

S7 S14

+ -
Power
Fail
Status Esc F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 Enter

ELx7xx−002

Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850

Thin Client EL 1850 TC / EL 1850s TC / EL 2850 TC / EL 5850 TC
Monitor Panel MP 1050 DVI / MP 1050s DVI / MP 2050 DVI / MP 5050 DVI
l EL 1850 (TC): VGA touchscreen 26.4 cm (10.4")
A B C D
EL 1750s (TC): SVGA touchscreen 26.4 cm (10.4")
7 8 9 -

4
E

5
F

6
G

+
H EL 2850 (TC): SVGA touchscreen 30.5 cm (12.1")
1
M
I

2
J

N
3
K

O
*
P
L
EL 5850 (TC): XGA touchscreen 38.1 cm (15")
l MP 1050 DVI: VGA touchscreen 26.4 cm (10.4")
0 . , /

MP 1050s DVI: SVGA touchscreen 26.4 cm (10.4")

Pg Up Power
Fail
Status

Home End

Pg Dn MP 2050 DVI: SVGA touchscreen 30.5 cm (12.1")

MP 5050 DVI: XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
Ins Del Esc

Bs Ctrl Alt Menu

Shift Space l Keypad, control keys, Alpha level switch−over

Alpha Enter
Q + R - S T U V W X Y Z \ @

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

CS57x0−028

Panel PC EL 5870
Thin Client EL 5870 TC
Monitor Panel MP 5070 DVI
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
/ ( )
l MF2 keyboard
7 8 9 -
$ &

4 5 6 +
! " §

1 2 3 *
= >
0 , < | /

Power
Fail
Status

Bs

Einfg Entf Bild

Alt Gr Pos 1 Ende Bild

+ - Alt Strg

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 Esc

Q W E R T Z U I O P Ü *
@ € + ~

A S D F G H J K L Ö Ä ? Enter

ß \
; _
Y X C V B N M ,
:
. - Space
μ

CS57x0−029

EDSIPCx7 EN 4.1 l 19
3 Product description
Command Station (CS) design

3.5 Command Station (CS) design

Elements

0
PS/2
LAN
1 2 3 4
8
USB

9 RS232

CF Card
5
Power

MC Card
Fail
Status

F1

F2

F3
+

-
6 Reset
ACU UPS
24 V DC

7
CS57x0−001

Pos. Description
0 Command Station (IPC, here CS 5800)
Command Station TC (Thin Client)
Command Station DVI (monitor panel)
1 Mounting frame with VESA−100 adapter surface
2 PC or monitor control for the monitor panel
3 Screen
4 Front face control and display elements
5 Front face USB port (option)
6 Mounting frame connecting plate (option)

Overview
Command Station CS 5800 / CS 9800
Command Station CS 5800 TC / CS 9800 TC
Command Station CS 5000 DVI / CS 9000 DVI
l CS 5800 (TC): XGA touchscreen 38.1 cm (15")
CS 9800 (TC): SXGA touchscreen 48.3 cm (19")
l CS 5000 DVI: XGA touchscreen 38.1 cm (15")
CS 9000 DVI: SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys
Power
Fail
Status

F1

F2
+

F3
-

CS57x0−026

20 l EDSIPCx7 EN 4.1
 Product description 3
Command Station (CS) design

Command Station CS 5810

Command Station CS 5810 TC
Command Station CS 5010 DVI
l XGA touchscreen 38.1 cm (15")
l 3 freely assignable function keys
l Up to 7 freely assignable switching elements
(^ LEERER MERKER)
l Emergency−off switch
Power
Fail
Status

F1

F2
+

F3
-

CS57x0−027

Command Station CS 5850

Command Station CS 5850 TC
Command Station CS 5050 DVI
l XGA touchscreen 38.1 cm (15")
A B C D
l 12 freely assignable function keys
7 8 9 -

4
E

5
F

6
G

+
H
l Keypad, control keys, Alpha level switch−over
I J K L

1 2 3 *
M N O P

0 . , /

Pg Up Power
Fail
Status

Home End

Pg Dn

Ins Del Esc

Bs Ctrl Alt Menu

Shift Space

Alpha Enter
Q + R - S T U V W X Y Z \ @

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

CS57x0−028

Command Station CS 5870

Command Station CS 5870 TC
Command Station CS 5070 DVI
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
/ ( )
l MF2 keyboard
7 8 9 -
$ &

4 5 6 +
! " §

1 2 3 *
= >
0 , < | /

Power
Fail
Status

Bs

Einfg Entf Bild

Alt Gr Pos 1 Ende Bild

+ - Alt Strg

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 Esc

Q W E R T Z U I O P Ü *
@ € + ~

A S D F G H J K L Ö Ä ? Enter

ß \
; _
Y X C V B N M ,
:
. - Space
μ

CS57x0−029

EDSIPCx7 EN 4.1 l 21
3 Product description
Command Station (CS) design

Add−on components (accessories)

Operator console CSB 7
l Up to 7 freely assignable switching elements that
can be used in any combination
l Emergency−off switch
l Internal cabling for Command Station with
Combicon plug

CS57x0−030

Operator console CSB 14

l Up to 14 freely assignable switching elements that
can be used in any combination
l Emergency−off switch
l Internal cabling for Command Station with
Combicon plug

CS57x0−031

Keyboard CSB MF2 E

l MF2 keyboard with long−throw keys in stainless
steel finish
l Internal cabling for Command Station with USB
Esc F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 Druck Rollen

°
^ 1
! "
2²
§
3³ 4
$
5 6
& /
7 {
(
8 [
)
9 ]
=
0 }
?
ß \ ´
` Einfg Pos.
plug
l Design types:
Q@ E€ *
W R T Z U I O P Ü + ~ Entf

'
A S D F G H J K L Ö Ä #

> ; : _

– with NUM block

< | Y X C V B N M , . -

Strg Alt AltGr Strg

– with touch pad

l Available languages:
– German, English, French
– Others on request
CS57x0−033

Add−on components with combinations of operator console and keyboard are available.

The operator consoles can be assembled with RAFI control/display elements of the RAFIX
22 FS type (printed circuit board mounting). The design is adapted to the visual appearance
of the Command Station.
Control/Display elements of type RAFIX 22 FS
l Square−law flange, dark grey
l Flat front ring, silver metallic
l Lighting by very bright LED
l Colour of fascia panel white, yellow, green, red, or blue
l Key−operated switch with two keys; different versions available
l Emergengy stop pushbutton
– With potential−free contacts
– With unlabelled yellow sticker (Æ60 mm, in accordance with DIN EN ISO
13850)
CSB−002

22 l EDSIPCx7 EN 4.1
 Product description 3
Cabinet PC (CPC) design
3241 C

3.6 Cabinet PC (CPC) design

3.6.1 3241 C

System overview

EPM-S701

IPC 3241 C I/O System 1000

32xxC_005

Fig. 3−3 IPC 3241 C with connected I/O system 1000 (grey)

, For information on the I/O system 1000, please refer to the system manual
"I/O system 1000".

EDSIPCx7 EN 4.1 l 23
3 Product description
Cabinet PC (CPC) design
3241 C

Elements

1
0
2
4 3
5

6
32xxC−001

Pos. Description
0 IPC 3241 C
1 Locking lever (DIN rail)
2 Backplane bus contacts
3 Guide for DIN rail with thermal connection via GapPad strips
4 Status LEDs
5 Reset button
6 Contact cover

24 l EDSIPCx7 EN 4.1
 Product description 3
Cabinet PC (CPC) design
CPC 2800

3.6.2 CPC 2800

Elements

1
2
3
0 0 4
5

7
8
9
:
;

CPC2700−001

Pos. Description
0 Control cabinet PC
1 DVD drive (optional)
2 PS/2
3 LAN (Ethernet)
4 Status LEDs
Error (red):
l Is lit if a power supply failure has occurred;
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (−−−−−−−−) in the case of a hardware error.
l Is blinking (−−−−−−) when the ACU UPS (optional) is being charged.
l Is blinking (−−−−−−−−) when there is a supply voltage failure and the device is being supplied by the ACU
UPS.
l Is blinking (−−−−) when the supply voltage of the ACU UPS is too low (e.g. rechargeable battery is
empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is completely
discharged.
5 USB
6 RS 232
7 CF Card
8 MC Card
9 ACU UPS
: 24 V DC
; DVI

EDSIPCx7 EN 4.1 l 25
3 Product description
Cabinet PC (CPC) design
CPC 5100

3.6.3 CPC 5100

Elements

1
2
0
I

:
3 KEYB MOUSE

4
;
VGA COM1 X1

5 USB
X2

<
STANDBY
POWER
USB LAN

6
AUDIO HD

=
MIC OUT IN
CTRL RESET

7 >
SLOT A

?
B

@
C

8
D
E
F

9
G

CPC5100−001

Pos. Description
0 Control cabinet PC
1 Mains connection 115 ... 230 V AC
2 Mains switch
3 From left to right:
l Keyboard connection (PS/2)
l Mouse connection (PS/2)
4 From left to right:
l Analog monitor connection (VGA)
l Serial interface (COM1)
5 8 x USB−A
2 x Ethernet (RJ45)
6 From left to right:
l Microphone
l Audio line−out
l Audio line−in
7 Digital monitor connection (DVI on PCIe expansion card)
8 5 x PCI slot
9 PCIe x4 slot (in x16 socket)
: Optionally assigned interfaces
; DVD drive (option)
< Stand−by pushbutton
= Reset pushbutton
> From the top to the bottom:
l Power LED (is lit if mains voltage is applied)
l HD−LED (is lit if the hard disk is accessed)
l CTRL−LED (green: housing fan in operation; red: housing fan out of service)
? PE terminal screw (protective conductor)
@ Labelling field for the terminal and slot assignment

26 l EDSIPCx7 EN 4.1
 Product description 3
Cabinet PC (CPC) design
CPC 9100

3.6.4 CPC 9100

Elements

IN
MOUSE

COM1

LAN
AUDIO
OUT
I

USB

USB
KEYB

MIC
VGA

0 12 34 5 6 78 9 :

. @ ?> = < ;
CPC9100−001

Pos. Description
0 Control cabinet PC
1 Mains connection 115 ... 230 V AC
2 Mains switch
3 UPS control cable (only for power supply unit with integrated UPS)
4 from bottom to top:
l Keyboard connection (PS/2)
l Mouse connection (PS/2)
5 from bottom to top:
l Analog monitor connection (VGA)
l Serial interface (COM1)
6 8 x USB−A
2 x Ethernet (RJ45)
7 from bottom to top:
l Microphone
l Audio line−out
l Audio line−in
8 Digital monitor connection (DVI to PCIe expansion card)
9 5 x PCI slot
: 1 x optional PCIe x4 slot (in x16 socket)
; 3 x optionally assigned 5.25" bays (e.g. for DVD drives, hard disks in removable rack, battery packs for
UPS)
< 2 x USB−A
= No function
> from left to right:
l Power LED (is illuminated when mains voltage is applied)
l HD−LED (is illuminated when hard disk is accessed)
l Fan−LED (no function)
? Reset pushbutton
@ Power pushbutton
. Device fan (hot−swappable)

EDSIPCx7 EN 4.1 l 27
3 Product description
Options
Overview

3.7 Options

3.7.1 Overview

Option For the use with Function

ACU UPS control unit l CS 5800 ... CS 9800 For expansion of the IPC by
l EL 1800 ... EL 9800 UPS functionality
l CPC 2800
l 3241 C

3.7.2 ACU UPS control unit

Description
The optional ACU UPS control unit in connection with a battery or capacitor pack adds a
UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and
3241 C series.
The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the
Lenze Service staff.
Features of the ACU UPS control unit
with battery pack (ACCU PACK) with capacitor pack (CAPS PACK)
l Bridges a short−term mains failure or mains l Data backup in the event of mains failure.
fluctuations and shuts down the PC. l Not suitable for Windows XP and Windows
l Software−based configuration Embedded Standard 2009.
l ^ Documentation for the battery pack l Software−based configuration
l ^ Documentation for the capacitor pack

EPC50

AC
CU
-P
ac
k

UCA
S FAN3

0 FAN2

3
CR2450
20
19
BLIGHT
USB-μCON

Be
fo
in re US
st
ruop
ct enin
io
V
n g,
ma re F1 T4A
nu ad
al
1

. the
2

ACCU
RESET

1
POWER

2
4
CS57x0−042

0 2700 battery pack or 2701 capacitor pack (accessories)

1 Connection cable (included in delivery of battery pack/capacitor pack)
2 Port on industrial PC
3 ACU UPS control unit
4 Baseboard

28 l EDSIPCx7 EN 4.1
 Product description 3
Accessories
Overview

3.8 Accessories

3.8.1 Overview

Accessories Function For the use with

MC−CAN2 For connection to a CAN fieldbus; l IPC 3241 C
the card features 2 independent l IPC CPC 2800
CAN interfaces l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−ETC For connection to a EtherCAT l IPC 3241 C
network l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−ETH For connection to a Ethernet l IPC 3241 C
network l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−ISI For the connection to RS 232, l IPC 3241 C
RS 422, or RS 485; the card has 2 l IPC CPC 2800
independent serial interfaces l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−PBM For connection to a PROFIBUS l IPC 3241 C
system as master l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−PBS For connection to a PROFIBUS l IPC 3241 C
system as slave l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−PNC For connection to a PROFINET l IPC 3241 C
system as control system (controller l IPC CPC 2800
interface connection) l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
MC−PND For connection to a PROFINET l IPC 3241 C
system as device (device interface l IPC CPC 2800
connection) l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
DVI/USB extender For the decentralised configuration l Monitor panel MP 800 − 9000 DVI
between the computer unit and the l Monitor panel CS 5000 − 9000 DVI
operating/display unit l IPC 3241 C
l IPC CPC 2800
l IPC CPC 5100
l IPC CPC 9100

, For further information please see the corresponding separate manuals.

EDSIPCx7 EN 4.1 l 29
3 Product description
Software
Operating system (accessories)

3.9 Software

3.9.1 Operating system (accessories)

Industrial PC Operating Description Storage medium

system
EL 1800 − 9800 Windows XPââ l Professional with SP3 l Hard disk 1)
CS 5800 − 9800 Multilanguage l Pre−installed languages: English, German,
CPC 2800, CPC 5100, French, Spanish, Portuguese (Brazil),
CPC 9100 Chinese (P.R. of China)
EL 1800 − 9800 Windowsâ l Component version of Windows XPâ l Hard disk
CS 5800 − 9800 Embedded Professional, where the necessary l Compact Flash
3241 C Standard 2009 software components and drivers are card
factory−set. l Only 3241 C: on
l Pre−installed languages: English, German flash memory of
l For the different processor types adapted the device
image files are available.
EL 1800 − 9800 Windows CEâ 6 l Real−time capable operating system with l Compact Flash
CS 5800 − 9800 Prof. low resource requirements card
CPC 2800 l For the different processor types adapted
installations are available (not for Coreä
Duo).
1) The Industrial PC must be equipped with a hard disk.

, For further information please see the corresponding separate manuals.

3.9.2 Other software types

Industrial PC Software Description

EL 1800 − 9800 TC Thin Client connection l Terminal Client Manager for configuring the
CS 5800 − 9800 TC manager connection to the server and the desired programs.
3241 C Backup and restore l These tools provide the possibility of copying the flash
tool V3 memory to a USB stick. A restore can be carried out by
inserting the USB stick and switching on the voltage, or
by means of a tool. An option to manage the archives
Devices with Windows CEâ Backup and restore can be configured.
6.0: tool V2 l By carrying out a restore as described above, the
EL 1800 − 9800 replacement device can be set to a state identical to
CS 5800 − 9800 the one the original device had during the backup.
CPC 2800 l For further information please refer to the backup and
restore tool manual

, For further information please see the corresponding separate manuals.

30 l EDSIPCx7 EN 4.1
 Product description 3
Fan monitoring with "Smart Cool" and "FAN Service" (option)

3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option)

The "Smart Cool" and "Fan service" softwares can be used for the following IPCs:
ƒ EL 1800 − 9800
ƒ CS 5800 − 9800
ƒ CPC 2800

"Smart Cool"
Forced−ventilated industrial PCs are always provided with a temperature monitoring
system which is controlled via the "Smart Cool" software.
A thermal sensor measures the temperature inside the housing of the industrial PC. When
a preset temperature is exceeded, the fans of the industrial PC are switched on by "Smart
Cool". When the temperature has dropped again, "Smart Cool" switches off the fans.
A default setting depending on the installed PC components determines which fans in the
industrial PC are to be controlled by the software and at which temperature the fans are
to be switched on.
The software starts automatically together with the operating system and runs in the
background.
You can open the user interface of "Smart Cool" via the identically−named entry in the
system control. The user interface provides option boxes for selecting one of the following
states:
"Smart Cool" state: Temperature monitoring is active and operates as described above
(default setting).
"FAN on" state: All fans of the industrial PC are running continuously.
The assigned state remains selected even after a restart.

"FAN service"
The "FAN service" is installed together with "Smart Cool". It monitors the fans of the
Industrial PC and reports (Windows window) or logs (log file) the following system states:
ƒ Fan failure
ƒ Defective or empty buffer battery
The "FAN service" runs in the background and has no user interface.
Location of the "LogFanService.txt" log file:
ƒ Windows Embedded Standard 2009 and Windows XP Multilanguage in the "Smart
Cool" program folder
(e.g. "x:\Programs\Lenze\SmartCool\)
ƒ For Windows CE in the folder "x:\Storage\DeviceScanner\"

) Note!
In order to prevent the log file size from getting too large, its data are
transferred to the "LogFanService.bak" file as soon as the file size exceeds
100 kB.

EDSIPCx7 EN 4.1 l 31
4 Index

4 Index
3241 C, 23 E
Embedded Line, 18
A − design, 15
ACU UPS control unit, 28 − features, 14
Application as directed, 10
F
B Fan monitoring, 31
Battery pack, 28 FAN Service, 31

C I
Cabinet PC I/O system 1000, 23
− 3241 C, 23 Industrial PC system, 11
− CPC 2800, 25
− CPC 5100, 26
− CPC 9100, 27
M
− design, 17 Monitor panel, 17
− features, 14
Capacitor pack, 28 N
Command Station, 20, 23 Notes, definition, 6
− design, 16
− features, 14 O
Control elements, CSB 7/14, 22 Operating system, 30
CPC 2800, 25 Overview, 18, 20, 24, 25, 26, 27
CPC 5100, 26
CPC 9100, 27 P
Product description, 10
D − application as directed, 10

Definition of notes used, 6

Definitions, 5
S
Safety instructions, 7
Design
− application as directed, 10
− Command Station, 20, 23
− definition, 6
− Embedded Line, 18
− layout, 6
− overview, 14
Smart Cool, 31
Designs
− Cabinet PC, 17 Software
− Command Station, 16 − fan monitoring, 31
− Embedded Line, 15 − Operating system, 30

Device
− control/display elements, CSB 7/14, 22 T
− Overview, 24 Thin Client Panel, 17
− overview, 18, 20, 25, 26, 27
Display elements, CSB 7/14, 22 U
Disposal, 9 UPS, 28

32 l EDSIPCx7 EN 4.1
 Index 4

V
Validity, documentation, 4

EDSIPCx7 EN 4.1 l 33

© 11/2013
F Lenze Automation GmbH
Hans−Lenze−Str. 1
D−31855 Aerzen
Germany
( +49(0)51 54 /82−0
Ê +49(0)51 54 /82 − 28 00
š Lenze@Lenze.de
ü www.Lenze.com
Q
Service Lenze Service GmbH
Breslauer Straße 3
D−32699 Extertal
Germany
( 008000/ 2446877 (24 h helpline)
Ê +49(0)5154/ 82−11 12
š Service@Lenze.de

EDSIPCx7 § .N+_ § EN § 4.1 § TD29

10 9 8 7 6 5 4 3 2 1