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He 05
He 05
Q = m.∫Cp dT
T1 = 311.3350 K
T2 = 303.0000 K
T rata2 = 307.1675 K
Cp cairan
Komponen A B C D
HCl 7.40E+01 -1.2946E-01 -7.8980E-05 2.6409E-06
H2O 92.053 -3.9953E-02 -2.1103E-04 5.3469E-07
Viskositas
flog μ = A + B/T + CT + DT2 (cP)
Nilai konstanta masing-masing komponen :
Komponen A B C D
HCl -1.5150 194.6000 0.003067 -0.000014
H2O -10.2158 1792.5000 0.017730 -0.000013
Komponen w BM
CH3Cl 6873.4178 50.4880
CH2Cl2 14.9986 84.9330
HCl 3.7628 36.4610
6892.1792
Cp gas
Komponen A B
CH3Cl 2.7385E+01 2.6036E-02
CH2Cl2 2.6694E+01 8.3984E-02
HCl 2.9244E+01 -1.2600E-03
k gas k = A+BT+CT2
Komponen A B
CH3Cl -0.00185 2.02E-05
CH2Cl2 -0.00122 1.84E-05
HCl 0.00119 4.48E-05
Densitas = P.BM/RT
= 130.8964
= 0.1309
= 8.1713
log μ330,5K μ330,5K Komponen Berat kmol/jam
-1.2377 0.0579 HCl 3758.7115 103.0885
-0.1259 0.7483 H2O 6973.4906 387.0721
10732.2021 490.1606
-0.1259 0.7483
277.7969 K
286.3481 K
kmol/jam yi BM.yi
136.1396 0.9979 50.3844
0.1766 0.0013 0.1099
0.1032 0.0008 0.0276
136.4194 1.0000 50.5220
C D E ∫Cp.dT ∫Cp.xi
1.0320E-04 -1.0890E-07 3.1642E-11 3.4800E+02 3.4729E+02
8.9712E-06 -5.0920E-08 1.8726E-11 4.2818E+02 5.5427E-01
1.1210E-06 4.9676E-09 -2.4963E-12 2.4861E+02 1.8807E-01
3.4803E+02
C k.yi
7.32E-04 5.82E+01
3.54E-08 8.80E-06
2.10E-10 1.05E-05
5.82E+01 W/m.K
3.36E+00 Btu/ft.hr.F
C μ (cp) μ.yi
-4.87E-05 1.04E-02 1.03E-02
-7.75E-05 9.69E-03 1.25E-05
-1.11E-04 1.39E-02 1.05E-05
1.04E-02
kg/m3
gr/ml
lb/ft3
xi μ BM Cp.xi k
0.2103 0.0122 36.461 21.7284 0.158834
0.7897 0.5910 18.016 59.5153 13.36814
1.0000 0.6031 21.7983 81.2437 kJ/kmol.K 10.59001 W/m.K
3727.0636 J/kg.K 6.120334 Btu/ft.F
0.8902 btu/lb.F
ρ (gr/mL)
0.740203062
1.019177538
0.960504786 gr/ml
960.5047857 kg/m3
59.96034689 lb/ft
3
PERANCANGAN HE-05
Kode : HE-05
Fungsi : Mendinginkan produk samping HCl dari hasil bawah absorber ke tangki penyimpanan
Tujuan : 1. Menentukan tipe cooler
2. Memilih bahan konstruksi
3. Menentukan spesifikasi cooler
Data - data :
a. Fluida panas, HCl (keluaran bawah absorber)
Suhu masuk (T1) = 38.3350
Suhu keluar (T2) = 30.0000
TAVG = 34.1675
Tekanan = 3
Laju Alir massa (W) = 10732.2021
Laju Alir molar (n) = 490.1606
Panas yang dibutuhkan (Q) = m.∫Cp.dT
= 331938.3018
= 314615.5686
3. Menentukan Spesifikasi HE
a. Penentuan ΔT LMTD
Hot Fluid (F)
101.0030 (T1) Higher (t2)
86.0000 (T2) Lower (t1)
15.0030 Diff.
Untuk aliran counter current
∆TLMTD =
∆TLMTD =
d. L/D = 12 ft /
= 127.3153
jH = 540
e. Mencari ho
Cp = 1.3070 Btu/lb.F
k= 3.3609 Btu/hr.ft.F
ho = 6014.9399 Btu/hr.ft2 F
A
L= =
external surface
Dari Branan p.44 Double pipe biasanya mempunyai panjang ukuran 6, 8, 12, 16, 20, 24 ft
Akan dipakai pipe dgn panjang = 8 ft, sehingga dibutuhkan pipe seban
Sehingga dipakai koneksi = 3 hairpin
Rea' = De' * Ga / µ
= 306365.2315
f=
0.0035 +
= 0.0048
2. Mencari ∆Pa
∆Pa = (ΔFa+Ft)*ρ/144
ΔFa = 4 .f .Ga2 . L' / (2.g .ρ2.De')
Ga = 1753833.1050 lb/ft2.j
Δfa = 1161.0690 ft
Ft = 3(V2/2g')
V = G/(3600*ρ)
= 59.6202 ft/s
g= 32.2000 ft/s2 =
maka :
Ft = 165.5855 ft
∆Pa = 75.2814 psi
Resume
Kode : HE-05
Fungsi : Mendinginkan produk samping HCl dari hasil bawah absorber ke tangki penyimpanan
Tipe : Double Pipe Heat Exchanger
Spesifikasi :
> Panas yang dibutuhkan = 314615.5686
> Luas Tr. Panas = 44.02
> Panjang = 8
> Hairpin = 4 x 3 in hairpin SN 40
> Jumlah Hairpin = 3
> Outer pipe
* Fluida =
* Tekanan =
* Suhu =
* Kapasitas =
* Material =
> Inner pipe
* Fluida =
* Tekanan =
* Suhu =
* Kapasitas =
* Material =
ERANCANGAN HE-05
o
C 311.3350 K 101.0030 oF
o
C 303.0000 K 86.0000 oF
93.5015 F
o
o
C 307.1675 K
atm 303.9750 kPa
3311.4957 kg/jam 23660.2127 lb/jam
21.6951 kmol/jam
kJ/jam
Btu/jam
o
C 277.7969 K 40.6345 oF
o
C 286.3481 K 56.0265 oF
o
C 282.0725 K 48.3305 oF
atm 303.9750 kPa
C D E yi Cp.yi
1.0320E-04 -1.0890E-07 3.1642E-11 0.9979 40.6129
8.9712E-06 -5.0920E-08 1.8726E-11 0.0013 0.0648
1.1210E-06 4.9676E-09 -2.4963E-12 0.0008 0.0220
1.0000 40.6997
Δt2 - Δt1
Δt2
Ln ( )
Δt1
45 - 44.9765
45.3655
Ln ( )
44.9765
45.1707 oF
** Pipa dalam
= 4 IPS
= 4.5 in OD
= 40 SN
= 4.026 in ID
= 12.7 in2 Flow area/pipe
= 1.178 ft2/ft External surface (Ao)
= 0.0513
ID = 3.068
Ret = D * Gt / µ
= 80801.0453
0.0943 ft d. L/D = 12
= 46.9361
(Fig.24, Kern p. 834) jh = 230
e. Mencari hi
Cp = 0.8902
k= 6.1203
μ= 1.4590
(Kern, p. 114)
+ Rd
+ 0.0045
Btu/hr.ft2 F
314615.5686 Btu/hr
199.4565 Btu/hr.ft F
2
x 45.1707 °F
38.08 ft
2, 16, 20, 24 ft
gga dibutuhkan pipe sebanyak = 6 buah
314615.5686 Btu/hr
44.016 ft 2
x 45.1707 °F
P PRE
6818,7733 kg/jam (Inner Pipe, Fluida P
f=
ρ=
∆Pp =
417312000 ft/jam
KESIMPULAN
n,CH3Cl) → 6818,7733 kg/jam (Inner Pipe, Fluida Panas, HCl) → 10774,6248 kg/jam
h outside
6014.9399 2879
Btu/hr.ft2F
Uc = 1946.9473 Btu/hr.ft2 F
Ud = 158.2386 Btu/hr.ft2 F
Rd perancangan = 0.0058 hr.ft2.F/Btu
Rd dibutuhkan = 0.0045 hr.ft2.F/Btu
psi ΔP perhitungan 0.1284 psi
psi ΔP diijinkan 10 psi
Hairpin
Panjang (L) = 8 ft
Jumlah Hairpin = 3
Resume
86
Cold Fluid 41
Jarak
= 3
= 3.5 in
= 40
= 3.068 in
= 7.38 in2
= 0.917 ft2/ft
in
ft
* 0.256 ^2
4
ft2
lb/jam
ft2
lb/ft2.jam
cp
lb/ ft . hr
in = 0.2557 ft
ft / 0.2557 ft
Btu/lb.oF
Btu / hr .ft.F
lb/ ft . hr
59.9603 lbm/ft3
∆Fp.ρ/144
4.f.Gp2.L'/(2.g'.ρ2.D)
0.3083
0.1284 psi
PERANCANGAN HE-05
Kode : HE-05
Fungsi : Mendinginkan produk samping HCl dari hasil bawah absorber ke tangki penyimpanan
Tujuan : 1. Menentukan tipe cooler
2. Memilih bahan konstruksi
3. Menentukan spesifikasi cooler
Data - data :
a. Fluida panas, HCl (Keluaran Bawah Absorber)
Suhu masuk (T1) = 38.3350
Suhu keluar (T2) = 35.0000
TAVG = 36.6675
Tekanan = 3
Laju Alir massa (W) = 6973.4906
Laju Alir molar (n) = 490.1606
Panas yang dibutuhkan (Q) = m.∫Cp.dT
= 331938.3018
= 314615.5686
3. Menentukan Spesifikasi HE
a. Penentuan ΔT LMTD
Hot Fluid (F)
101.0030 (T1) Higher (t2)
95.0000 (T2) Lower (t1)
6.0030 Diff.
Untuk aliran counter current
∆TLMTD =
∆TLMTD =
d. L/D = 12 ft /
= 127.3153
jH = 100
e. Mencari ho
Cp = 1 Btu/lb.F
k= 0.356 Btu/hr.ft.F
ho = 880.6356 Btu/hr.ft2 F
A
L= =
external surface
Dari Branan p.44 Double pipe biasanya mempunyai panjang ukuran 6, 8, 12, 16, 20, 24 ft
Akan dipakai pipe dgn panjang = 16 ft, sehingga dibutuhkan pipe seb
Sehingga dipakai koneksi = 12 hairpin
Rea' = De' * Ga / µ
= 36713.9571
f=
0.0035 +
= 0.0067
2. Mencari ∆Pa
∆Pa = (ΔFa+Ft)*ρ/144
ΔFa = 4 .f .Ga2 . L' / (2.g .ρ2.De')
Ga = 1620953.3121 lb/ft2.j
Δfa = 181.5885 ft
Ft = 3(V /2g')
2
V = G/(3600*ρ)
= 7.0664 ft/s
g= 32.2000 ft/s2 =
maka :
Ft = 2.3261 ft
∆Pa = 81.3810 psi
81.3810
10
Resume
Kode : HE-05
Fungsi : Mendinginkan produk samping HCl dari hasil bawah absorber ke tangki penyimpanan
Tipe : Double Pipe Heat Exchanger
Spesifikasi :
> Panas yang dibutuhkan = 314615.5686
> Luas Tr. Panas = 352.13
> Panjang = 16
> Hairpin = 4 x 3 in hairpin SN 40
> Jumlah Hairpin = 12
> Outer pipe
* Fluida =
* Tekanan =
* Suhu =
* Kapasitas =
* Material =
> Inner pipe
* Fluida =
* Tekanan =
* Suhu =
* Kapasitas =
* Material =
ERANCANGAN HE-05
o
C 311.3350 K 101.0030 oF
o
C 308.0000 K 95.0000 oF
98.0015 F
o
o
C 309.6675 K
atm 304 kPa
3311.4957 kg/jam 15373.7574 lb/jam
21.6951 kmol/jam
kJ/jam
Btu/jam
o
C 303 K 86 oF
o
C 308 K 95 oF
o
C 306 K 91 oF
atm 101.325 kPa
C D
-2.1103E-04 5.3169E-07
Δt2 - Δt1
Ln ( Δt2 )
Δt1
9 - 6.0030
Ln ( 9.0000 )
6.0030
7.4007 oF
n Panas Awal
* ΔT LMTD )
314615.5686
* 7.4007
ft 2
ard ukuran double pipe HE
** Pipa dalam
= 4 IPS
= 4.5 in OD
= 40 SN
= 4.026 in ID
= 12.7 in2 Flow area/pipe
= 1.178 ft /ft
2
External surface (Ao)
= 0.0513
ID = 3.068
Ret = D * Gt / µ
= 52502.3036
0.0943 ft d. L/D = 12
= 46.9361
(Fig.24, Kern p. 834) jh = 150
e. Mencari hi
Cp = 0.8902
k= 6.1203
μ= 1.4590
(Cp*μ / k)1/3 = 0.5965
(μ / μ w)-0,14 = 1.0000
maka, hi = 2141.8124
f. Mencari hio
hio = hi*ID/OD
= 1877.4516
(Kern, p. 114)
+ Rd
+ 0.0045
Btu/hr.ft2 F
314615.5686 Btu/hr
127.6103 Btu/hr.ft F
2
x 7.4007 °F
363.29 ft
16, 20, 24 ft
gga dibutuhkan pipe sebanyak = 24 buah
314615.5686 Btu/hr
352.128 ft 2
x 7.4007 °F
PR
6818,7733 kg/jam (Inner Pipe, Fluida P
f=
ρ=
∆Pp =
417312000 ft/jam
KESIMPULAN
n, Water) → 6818,7733 kg/jam (Inner Pipe, Fluida Panas, HCl) → 10774,6248 kg/jam
h outside
880.6356 1877
Btu/hr.ft2F
Uc = 299.7278 Btu/hr.ft2 F
Ud = 120.7283 Btu/hr.ft2 F
Rd perancangan = 0.0049 hr.ft2.F/Btu
Rd dibutuhkan = 0.0045 hr.ft2.F/Btu
psi ΔP perhitungan 0.4676 psi
psi ΔP diijinkan 10 psi
Hairpin
Panjang (L) = 16 ft
Jumlah Hairpin = 12
Resume
95
Cold Fluid
Jarak
= 3
= 3.5 in
= 40
= 3.068 in
= 7.38 in2
= 0.917 ft2/ft
in
ft
* 0.256 ^2
4
ft 2
lb/jam
ft2
lb/ft2.jam
cp
lb/ ft . hr
in = 0.2557 ft
ft / 0.2557 ft
Btu/lb.oF
Btu / hr .ft.F
lb/ ft . hr
(diasumsikan 1, Kern hal.113)
Btu/hr.ft F
2
59.9603 lbm/ft3
∆Fp.ρ/144
4.f.Gp2.L'/(2.g'.ρ2.D)
1.1231
0.4676 psi
95
hot fluid
86
cold fluid