Drilling Machine Calculation

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Sheet1

Sl.No U DRILLING
1 Cutting Speed Vc 84.78 m/min
2 Cutter Dia D 45 mm
3 RPM n 600
4 Feed Per Tooth Fz 0.08 mm
5 Feed Rate Vf 96 mm/min
6 Torque Mc 11.1 Nm 44.33121019
7 Power P 0.7 kw
8 No of Teeth Zc 2
9 Depth of Cut ap 2 mm
10 Max Cutter Working ae 100 mm
11 Specif. Cut Force kc 1740 N/mm2
12 Efficiency E 80 %

(D x 3.14 x n)/1000
Vc
84.78

(Fz x nx Zc)
Vf
96

(ap x ae x vf x kc) / (60 x 10^6)


Pc
0.6

P/E
P
0.7

(Pc * 30 x 10^3) / 3.14 x n


Mc
11.1

CYLINDER THRUST (EXTEND)

Sl. No. DESCRIPTION Units

Page 1
Sheet1

1 Cylinder Bore Diameter 80 mm


2 Rod Diameter 0 mm
3 Bore Area 50.24 cm²
4 Piston Area 0 cm²
5 Acting Force 70 bar(kg/cm²) 1507.2 Kg f 153.6916276
198.0228378
Drive Torque 10 N.m
Lead 10
Ball Screw Radius(r) 17.5 mm
Angle 18 deg
0.324919696 571.4285714
56.86094684 1758.676307 175.8676307

Page 2
Sheet1

MACHINE SPEC
Sl.No U DRILLING-25T
1 Cutting Speed Vc
2 Drill Dia D
3 Feed Per rev f
4 spindle speed n
5 Feed Rate Vf
6 Material removal rate Q
7 Torque Mc
8 Power P
9 Feed force
10 Specif. Cut Force kc
11 Efficiency E
12 Drill point angle k
13 Drill geometry co efficient kf
14 Drill geometry co efficient km
15 sink

(Vc*1000)/(D*3.14)
n
991

(f * n)
Vf
20

Vf*3.14*D2/4000
q
31.5

(Q/60000*E)*kc*sin k
P
1.4

(f*Kc*D2)/8000
Mc
10.6

0.63*D/2*f*Kc*sink*kf
Feed force

Page 3
Sheet1
Feed force
506.0

750 Drive Torque 7.5


75 Lead 10
Ball Screw Radius(r) 16
Angle 18
0.3249196962329
38.990363547949

Page 4
Sheet1

PEC
LING-25T U DRILLING-1312T
140 m/min Cutting Speed Vc 140
45 mm Drill Dia D 47
0.02 mm Feed Per rev f 0.08
991 rpm spindle speed n 949
20 mm/min Feed Rate Vf 76
32 cm3/min Material removal rate Q 132
11 Nm Torque Mc 49
1.4 kw Power P 3.9
506 N Feed force 2,606
2100 N/mm2 Specif. Cut Force kc 2200
0.8 % Efficiency E 0.8
90 Drill point angle k 90
0.85 Drill geometry co efficient kf 1
1 Drill geometry co efficient km 1
1 sink 1

000)/(D*3.14) (Vc*1000)/(D*3.14)
n
949

) (f * n)
Vf
76

14*D2/4000 Vf*3.14*D2/4000
q
131.6

0000*E)*kc*sin k (Q/60000*E)*kc*sin k
P
3.9

*D2)/8000 (f*Kc*D2)/8000
Mc
48.6

D/2*f*Kc*sink*kf 0.63*D/2*f*Kc*sink*kf
Feed force

Page 5
Sheet1
Feed force
2605.7

N.m Drive Torque 7.5 N.m


Lead 10
mm Ball Screw Radius(r) 16 mm
deg Angle 18 deg
468.75 0.324919696
1442.664158 38.99036355
144.2664158

Page 6
Sheet1

U DRILLING-6.5T
m/min Cutting Speed Vc 200 m/min
mm Drill Dia D 69 mm
mm Feed Per rev f 0.08 mm
rpm spindle speed n 923 rpm
mm/min Feed Rate Vf 74 mm/min
cm3/min Material removal rate Q 276 cm3/min
Nm Torque Mc 105 Nm
kw Power P 8.1 kw
N Feed force 3,825 N
N/mm2 Specif. Cut Force kc 2200 N/mm2
% Efficiency E 0.8 %
Drill point angle k 90
Drill geometry co efficient kf 1
Drill geometry co efficient km 1
sink 1

*3.14) (Vc*1000)/(D*3.14)
n
923

(f * n)
Vf
74

000 Vf*3.14*D2/4000
q
276.0

kc*sin k (Q/60000*E)*kc*sin k
P
8.1

00 (f*Kc*D2)/8000
Mc
104.7

c*sink*kf 0.63*D/2*f*Kc*sink*kf
Feed force

Page 7
Sheet1
Feed force
3825.4

Drive Torque 7.5 N.m


Lead 10
Ball Screw Radius(r) 16 mm
Angle 18 deg
468.75 0.324919696 468.75
1442.664158 38.99036355 1442.664158
144.2664158 144.2664158

Page 8

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