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Product Range: Pumps & Systems
Product Range: Pumps & Systems
Product Range
Company, Technology and Application Areas
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Contents
NETZSCH Group 2
Business Fields 8
NEMO® Geometries 12
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Business Unit Pumps & Systems
For five decades NETZSCH is manufacturing pumps and systems at Waldkraiburg. Here is the head-quarter
of the Business Unit Pumps & Systems located.
For six decades, NETZSCH has manufac In 1951, the NETZSCH Group acquired
tured positive displacement pumps the Progressing Cavity Pump license
worldwide. Designed specifically to manufacture and distribute NEMO®
for difficult pumping situations, progressing cavity pumps according to
NETZSCH pumps range in size from the the Moineau pump system. NEMO®
industry’s smallest metering pumps to received its name from this system
high volume pumps for applications in invented by Professor René Moineau:
the oil and gas or mining industries. NEtzsch + MOineau = NEMO®.
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Two major product lines mould the NETZSCH product range:
NEMO® Progressing Cavity Pumps and TORNADO® Rotary Lobe Pumps
With our positive displacement pumps Our experience in engineering and Today, NETZSCH pumps are
you can be assured of: manufacturing progressing cavity pumps manufactured at the main factory in
is exemplified also in our NETZSCH Germany as well as other production
low shear rate on fluid being TORNADO® rotary lobe pump. This sites in the United States, Brazil, China,
pumped pump is an ideal addition to our proven and India. Additionally, sales offices in
non-pulsating, accurate, reliable NEMO® product line. Ideal for space many European countries, Africa and
metered flow saving installations and as mobile pump, the United Arab Emirates, as well as on
volume practically unaffected by for applications with lower viscosities the Asian continent, in Australia and
varying solid content or higher pressure. These pumps are the Americas market NETZSCH NEMO®
flow that is proportional to the compact in design and offer high progressing cavity and TORNADO®
pump’s operating speed efficiency pumping capabilities. rotary lobe pumps. Our M-Ovas® and
high viscosity and solids content Taskmaster® macerators complete our
pumping capabilities product range as well as the product
self-priming All NETZSCH pumps are used in a range for dosing technoly.
non-vapor and air locking operation variety of applications including:
low noise levels
flexibility in operation and mounting Chemical/Base Chemicals
options Water and Wastewater Treatment
no valves or close clearances to clog Pulp and Paper Manufacturing
Environmental Technology
Every NETZSCH NEMO® pump can be Renewable Energies
assembled using a modular system Pharmaceutical, Cosmetic Industries
which incorporates a choice of different Offshore Plants and Oil Production
materials of construction, stators, Paints and Varnishes
universal joints, housings and seals. Food and Beverages
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Business Unit Pumps & Systems
For six decades we've been supplying With a production of over 50,000 With the worldwide implementation
worldwide NEMO® progressing cavity pumps per year we underline our tech of common standards in accordance
pumps, TORNADO® rotary lobe pumps, nology and market leadership, which we with DIN EN ISO 9001 in development
screw pumps, macerators/grinders, have gained thanks to the quality of our and research we guarantee the highest
dosing systems and equipment for pumps and spare parts. It is guaranteed quality at each production site.
custom built and challenging solutions by the core competence and vertical
for your applications. manufacturing which we have built up
over the many years.
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USA and Canada Asia and Pacific
NETZSCH Incorporated Exton PA, USA NETZSCH Lanzhou Pumps Lanzhou, China
International sales
and service offices
Cooperation partner
HEISHIN Ltd., Japan
Our production and sales sites Our strategy Our innovational power
With more than 1,600 employees at Our development and sales activities are Our innovative and high quality
five development and production sites focused on trend-setting technologies products are globally much valued and
as well as 26 sales offices, a coopera and applications, to expand our market accepted. Each year we set further
tion partner (in Japan) and another 200 and technology leadership for the benchmarks and get patents registered
NETZSCH representatives we are close benefit of our customers. Hereby we for various innovations.
to you wherever you are. don't see ourselves only as a developer
and manufacturer, but more as your
partner from project planning through
case management to complete service
concepts.
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Business Fields – Products and Components
Product Range
For every application we offer you the best pump or the most suitable system from
our wide product range. To select your competent contact partner please refer to
the branch classification on the next page.
Biofuel, building material, ceramics and glass, chemical and biochemical, explosives,
leather/tanneries, mining and smelting, paint and varnish, paper and pulp/cellulose,
textile, wood processing and similar
Upstream
On and offshore oil production
Downstream
Oil transfer, petrochemicals, refineries, re-injection and similar
Dosing Technology
Bonding and sealing, cars, electrical, food, pharmacy, planes and ship construction,
renewable energies, trains and similar
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NEMO® Progressing Cavity Pumps
NEMO® progressing cavity pumps Large Range of Capacities and A Wide Variety of Shaft Sealing
are utilized in various industries to Pressures Options
convey many types of fluids in a
continuous, low pulsating manner, Capacities from a few mililitres up to Shaft seals range from single-acting
while maintaining an accurate flow. 500 m3/h (2,200 gpm) mechanical seals, with and without
Number of stages ranging from 1 up quench, to double-acting mechanical
to 8 for differential pressures from seals in back-to-back or tandem
Wide Range of Applications 6 (90 psi) up to 48 bar (680 psi) as arrangement as well as cartridge seals as
standard, up to 240 bar (3,400 psi) per customer specification. For certain
The pumps are specifically designed as high pressure applications there are gland packings,
for products with the following lip seals and specially designed seals.
characteristics: In the case of toxic fluids we offer a
Various Conveying Elements pump with a magnetic coupling which is
High solids content (maximum
100% leakproof.
particle size up to 6”/150 mm) and
Four different rotor/stator geometries
free of solids
are available allowing optimisation of
Low to high viscosity (1 mPas -
the pump characteristics for specific Additional Features
3 million mPas)
applications. For further details see
Thixotropic and dilatant
pages 12 and 13. High suction capability up to 9 mwc
Shear-sensitive
(30 ftwc)
Abrasive
Reversible direction of rotation and
Lubricating and non-lubricating
Extensive Range of Materials of thus flow
Aggressive (pH 0 - 14)
Construction Installation in any position
Adhesive
Smooth and quiet operation
Toxic
Wetted parts are available in numerous Temperatures of -20 up to +200 °C
materials. Standard housings are made (-5 up to +570 °F)
of cast iron and stainless steel. Parts are
available in mild steel, stainless steel and
tool steel. Other materials are available
Accessories upon request. Elastomers like highly
abrasion resistant natural rubber, oil-,
A wide variety of protection and acid- and alkali-proof elastomers,
monitoring accessories are available Aflas and Viton are available. When
for these pumps (see page 22). elastomers cannot be used due to high
For further information simply order temperatures or compatibility reasons,
brochure NMP · 343 NETZSCH offers a variety of solid
materials.
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5
4
1 5
3
2.1
6
2.2
NETZSCH iFD-Stator®
quality testing.
Plug in shaft with coupling rod and two 6 Block Construction Design
2.1 Stator with Conventional universal joints for power transmission
Technology from the drive to the rotor. A drive flanged directly to the housing
Vulcanised into a tube, with integrated reduces length, weight and gives a constant
seals on both ends in a variety of 4 Shaft Seal shaft height, independent of construction
NEMOLAST® elastomers, plastics or and size of the drive. It is both maintenance-
metals. Stator inlet with chamfer to Standard design with single-acting, and service-friendly as well as economical.
facilitate the entry of the fluid into the wear resistant, bi-directional mecha
conveying chamber. nical seal; on request different types of
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Operational Characteristics and Conveying Principle of
NEMO® Pumps in Different Geometries
NEMO® Pumps belong to the group The single helical screw/rotor has a rotor/stator, diameter and eccentricity
of rotary positive displacement circular cross section, an extremely long as well as the speed of the pump. The
pumps. The conveying elements pitch and large thread depth which pressure capability depends on the
consist of the rotor which rotates oscillates when the rotor is turned number of stages and the differential
within the fixed stator. within the fixed stator. The cross section pressure per stage up to 6 bar (85 psi).
of the stator is the same profile as that The 2-stage NEMO® Pump in
As all four pump geometries have the of the rotor, however, the stator is a S geometry can reach a differential
same outer dimensions, we have a 180 ° internal twin start thread. As a pressure up to 12 bar (170 psi) with
modular design where - apart from rotor result of the 1/2 ratio lobe geometry a flow rate of 100%. A single-stage
and stator - all other components are cavities are formed between the rotor NEMO® Pump in L geometry, has the
identical. When a change in flow rate and stator when the two are put same outer dimensions as the 2-stage
or pressure is required, installed NEMO® together. By the turning movement pump in S geometry, the same diameter
Pumps can be adapted to the new oper of the rotor the progressing cavities and eccentricity but a pitch double
ating conditions by simply changing between rotor and stator transport that of the S geometry rotor/stator.
rotor and stator. the fluid in a smooth and continuous Therefore, the pump produces a flow
manner from the suction to the rate of 200% when compared to the
discharge side of the stator. The flow S geometry at a differential pressure of
rate is determined by the pitch of the up to 6 bar (85 psi).
S Geometry
L Geometry
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D/P Geometry
The twin start helical rotor has an and continuous manner from the suction have a 50% increase in the flow per
elliptical cross section, a long pitch and to the discharge side of the stator. The revolution compared to S/L geometry. The
large thread depth. It rotates within flow rate is determined by the pitch of 2-stage NEMO® Pump in D geometry can
a circular eccentric motion within the rotor/stator, elliptic diameter and eccen reach differential pressures of up to 12
fixed stator, the form of which is the tricity as well as the speed of the pump. bar (170 psi) at a flow rate of 150% over
same geometry as the rotor, however, The pressure capability depends on the that of the S geometry. A single-stage
the stator is a triple start internal thread number of stages with the differential NEMO® Pump in P geometry, has the
with 120 ° interval starts. As a result of pressure being up to 6 bar (85 psi) per same outer dimensions as the 2-stage
the 2/3 ratio lobe geometry cavities are stage. In D/P geometry the cavities are pump in D geometry, the same ellipse and
formed between the rotor and stator approximately 75% of the size of the eccentricity but a pitch double that of the
when the two are put together. By the S/L geometry however they open twice D geometry rotor/stator. Therefore the
turning movement of the rotor, the per revolution compared to once per pump produces a flow rate of 300% over
progressing cavities between rotor and revolution in 1/2 stage geometries. that of the S geometry at a differential
stator transport the fluid in a smooth Therefore D/P geometry rotors/stators pressure of up to 6 bar (85 psi).
D Geometry
P Geometry
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TORNADO® Rotary Lobe Pumps
The NETZSCH TORNADO® positive Their major benefits include minimal Characteristics
displacement, self priming, valve- space requirements due to their
less pumps offer high performance compact design, high performance Valve free construction
and are selected and configured for density and maximum operational Self priming
the individual requirements of each reliability based on the unique spatial Suitable for any kind of liquid
application. They are designed for separation between pump chamber including media containing gas,
intermittent or continuous operation and gear compartment. TORNADO® solids or fibrous matter
and provide gentle pumping of the rotary lobe pumps are especially easy Suitable for lubricating and non
pumped media and ideally suited to service and maintain; all parts that lubricating media
to transfer, process and dosing come into contact with the product are Pumping media with high or low
applications. immediately accessible without having viscosity
to dismantle pipelines or drive. Handling shear sensitive fluids
Operating at temperature up to
100°C
A Broad Application Spectrum Reversible operation
Can be serviced without
NETZSCH TORNADO® pumps are suitable disconnecting pipework
for a wide range of applications but are Tolerance of dry running
particularly good for liquids which:
Further information
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Functioning principle
Pulsation free
pumping
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TORNADO® T2 – Revolutionary in design and customer benefit
Quickest assembly
ever
Bearing housing
Rotor case
Casing liner
Seal
Rotor
TORNADO® T2 Rubber-Metal Pump
Cover liner
Front cover
Rotor setting device
Ease of service
Servicing a rotary lobe pump has never rotor synchronisation a setting device
been so easy and all without the need is included as an integral part of the
for any special tools. The rotors can be pump front cover. Benefitting from
removed and replaced very easily and all these features the service time for
quickly because they are not bolted or the TORNADO® T2 has been reduced
keyed to the shafts within the pump to significantly less than half the time
head but fixed with quick-fit non media required for servicing a conventional
wetted taper lock assemblies positioned rotary lobe pump. The pre-set cartridge
and accessed outside of the pump mechanical seals are fitted directly into
head. The geometry of the rotors means the rotor and mounted on the shafts
that they can be fitted and removed as one assembly. There are various
independently. There are no keys cartridge mechanical seals available all
dictating a unique rotor position which of which fit into a common housing
results in faster, easier and cleaner allowing for seal upgrades without
rotor removal and replacement and for modification.
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Tooth belt drive
Seal
Bearing housing
Rotor case
Rotor
Front cover
Rotor setting device TORNADO® T2 All-Metal
Process optimisation
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NETZSCH Dosing Technology – NEMO® Dosing Components
Further information
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Advantages
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NETZSCH Macerators
Sealing by means of a
mechanical seal with oil quench
Easy to maintain
Further information
Grinding Systems
Brochure NMP · 040
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Twin Shaft Macerator Taskmaster®
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NETZSCH Accessories from A - Z – NETZSCH Service
Dry running protection devices avoid For simple maintenance and problem
thermal destruction of elastomere parts free operation many helpful tools and
and protect the pump and accessory accessories are available.
equipment. Gear joint filling unit
Dry running protection (STPA2A, Ring dosing nozzle
STP2D) Chemical anchor
Flow sensing units for solid stators Stator removal tool
Speed monitoring device
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NETZSCH Service
Your Benefit
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The NETZSCH Group is an owner-managed, internationally operating technology
company headquartered in Germany.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and Pumps &
Systems – provide tailored solutions for highest-level needs. Over 2,500 employees
at 130 sales and production centers in 23 countries across the globe guarantee that
expert service is never far from our customers.
The NETZSCH Business Unit Pumps & Systems offers NEMO® progressing cavity
pumps, TORNADO® rotary lobe pumps, screw pumps, macerators/grinders, dosing
systems and equipment custom built and challenging solutions for different
applications on a global base.
2011