METHOD STATEMENT OF

DYWIDAG FORM TRAVELLER

CURRENT DYWIDAG FORMTRAVERLLER

Strong and light weight

structure
Onlyy 8.2m p
piertable length
g is
required
Standard max. 5m segments
Standard 2A-frame with 240
ton capacity
Increase capacity up to 300
ton with strengthening and
stiffening
 Kapasitas Form Traveller

Kapasitas Form Traveller ??

Input Beban + Dimensi FT

SAP 2000

Output = Beban / Kapasitas FT

output SAP 2000
Tabel Output SAP 2000

RESUME PERHITUNGAN :

FORM TRAVELLER AMAN

JIKA PERBANDINGAN
BEBAN DAN KAPASITAS
FORM TRAVELER < 1
Superstructure Construction – Step 1: Pier Construction
Superstructure Construction – Step 2: Piertable Construction
Superstructure Construction – Step 3: Formtraveller Assembly
Superstructure Construction – Step 4: Segment Construction
Superstructure Construction – Step 5: Sidespan Construction
Superstructure Construction – Step 6: Sidespan Closure
Superstructure Construction – Step 7: Center Closure
Piertable Construction

Install support beam( P1 & P2)

I t ll
Install scaffolding
ff ldi
Remove  innerweb and end 
formwork
Install bottom & outer formwork
Install scaffolding from bottom 
slab
Install 1st stage rebar, embeds
g
Install inner web and top slab 
Install  innerweb and end  formwork 2nd stage
formwork
Install top slab rebar, PT duct, 
embeds
Pour concrete  1st stage
g

Pour concrete final stage
Curing

Install remaining web rebar Curing

Install  innerweb and end 
Install tendon
formwork

Pour concrete  2nd stage Prestressing 

Curing Grouting
 DYWIDAG-SYSTEMS INTERNATIONAL

Piertable Construction ((Bracket

Bracket System)
System
y )

a company of
DYWIDAG
Piertable Construction ((S
Shoring
g System)
System
y )
Preassembly
y of Formtraveller - Ground

Preassembly of Main Frames

Preassembly of Front
and Rear Trusses
Preassembly
easse b y o
of Formtraveller
o t a e e - Ground
G ou d

Preassembly of Bottom Form

Installation of Formtraveller - Piertable

Installation of Rail
Installation of Formtraveller - Piertable

Installation of Main Frames and Trusses

Installation of Formtraveller - Piertable

Hydraulic
Pump

Anchor of Main Frames Arrangement

y
of Hydraulic Pumps
p
 Installation of Formtraveller - Piertable

Installation of formwork system

 Installation of Formtravel
Formtravelller - Piertable

Finish installation Form Traveler

Operation of Form Traveller

Operation of Form Traveller

Rail moving

Release rail anchorage

Operation of Form Traveller

Operation of Formtraveller Rail moving

Advance rails to next segment

Operation of Form Traveller

Install and tension rail anchorage (front & rear)

Operation of Form Traveller

Loosen the rear bar of

longitudinal beam, let it sit on
the rollerbracket

Loosen the rear bar of bottom

form, use chain block to lower
bottom formwork
botto o o
Operation of Form Traveller

Release rear anchorage, advance the form traveller

Operation of Form Traveller

Tension rear anchorage, raise up the formtraveller,

install formwork anchor
 Survey of Form Traveller

8.600

1% 1%
1

0.200
2 2
0.200
0

0
3 5 5 3
4 4

Section : 35
Y= 5.500

0.200

0.400
6 6

0.500 3.500 0.500

4.500

Point Pre-camber Value Design Elev. Formwork Elev.

1 0.0041 226.995 226.999
2 226.952 226.956
3 226 752
226.752 226 756
226.756
4 226.573 226.577
5 226.787 226.791
6 221.495 221.499
7 NA NA

Elevation check by surveyor based on

Pre-chamber calculation
CONCRETE BY HOSE CONNECTION
CONCRETE PIPE RUNNING ON DECK
 CONSTRUCTION CYCLE TIME
OF DYWIDAG FORM TRAVELER
Cycle time of Balance Cantilever

Form traveler in concreting 
position

Fixing of formwork
Fixing of  formwork

Installation of rebar, inserts and 
PT ducts

S
Survey Ch
Checkk
Installation of end  formwork, 
anchor block

Repeat
p this cycle
y from
f Pouring of concrete 
segment 1 to segment-15
of P1 and P2 both sides
Curing

Installation of  tendon

Prestessing

Advance  Form Traveler to the 
next segment

Survey
 Construction Schedule – Day 1 AM

Advance Rails

Fix Rails
Advance Roller Brackets
Construction Schedule – Day 1 PM

Advance Formtraveller
Release
anchors

Release
F
Formworkk
Construction Schedule – Day 2

Install Bottom Rebar

Install Web Rebar

Install Bottom Duct

Install Web Duct
Construction Schedule – Day 3 AM

Install Bottom Rebar

Install Web Rebar

Install Bottom Duct

Install Web Duct

Install Bottom Bulkhead Form

Install Web Bulkhead Form
Construction Schedule – Day 3 PM

Install Top Slab Rebar

Construction Schedule – Day 4

Install Top Slab Rebar

I
Install
ll Top
T Slab
Sl b Duct
D

Install Top
p Slab Bulkhead
Form
Construction Schedule – Day 5

P
Pouring
i Concrete
C
Construction Schedule – Day 6

C
Concrete C
Curing
i
Construction Schedule – Day 7

Install Strand
Install Wedge
Install Wedge Plate

Stress Tendon