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Bartzanas 4
Bartzanas 4
(Received 19 October 2004; accepted in revised form 20 April 2005; published online 16 June 2005)
The influence of the heating system method on greenhouse microclimate was investigated overnight, using an
experimental greenhouse tunnel with a tomato crop. The heating system consisted of plastic heating pipes
located close to the gutter holding the growing substrate and an air heater, located 26 m above the ground. All
the measurements were performed during two periods: (a) a period when only pipe heating was used; and (b) a
period with pipe and air heating together. Heating pipes only could maintain the desired inside air temperature
up to a temperature difference between inside and outside air of 10 1C, whereas this difference was increased to
15 1C with the addition of the air heater. Energy consumption with a system combining heating pipes and an
air heater was 19% higher. The use of the air heater enhanced the vapour pressure difference and thus the crop
transpiration. For both cases crop temperature was lower than air temperature but this difference was larger
with the air heater and resulted in an increase in crop aerodynamic conductance. The use of the air heater for
dehumidification purposes was also investigated. It was shown that with the air heater, although the mass
transfer conductance to the cover was higher, condensation flux was smaller which resulted in less
condensation at the inner surface of the cover.
These results indicate that the use of a mixed system is favourable in greenhouse tunnel conditions since the
use of the air heater, although increasing slightly the energy consumption, improves the control of both air
temperature and humidity, particularly by keeping the inside air dew point temperature lower than the cover
temperature and preventing the occurrence of condensation on the plastic films.
r 2005 Silsoe Research Institute. All rights reserved
Published by Elsevier Ltd
Notation
Air heaters are generally used as the primary heating the occurrence and severity of fungal diseases (Hand,
source in greenhouses mainly in the Mediterranean area 1988). Bakker (1991) proved that growth and produc-
where the heating needs are low. The main advantage of tion of all major greenhouse crops are affected by
air heaters is their facility to promptly respond to ambient humidity. Holder and Cockshull (1990) have
control changes in temperature; while the disadvantage shown that, especially for tomato crops, high levels of
is the additional consumption of electricity, which may humidity can lead to yield losses. Low vapour pressure
reach about 10% of the energy required for heating and deficits tend to reduce the transpiration rate and thus the
less energy efficiency. The data available on air heaters translocation of elements, particularly calcium (Bakker,
are not as plentiful as on heating pipes. In a comparison 1984) which can result in physiological disorders. Acock
between the two heating systems Teitel et al. (1999) et al. (1976) reported visible effects on the apical growth
concluded that with air heating, the crop was cooler of tomatoes, causing reduction of growth, withering of
than the inside air, whereas, with pipe heating the crop is stems and even the death of the apical section. The
generally warmer than the surrounding air. Teitel et al. reproductive phase is also affected by high relative
(1999) also showed that air heating increases the air humidity. A review by Picken (1984) concluded that
humidity content and no differences were observed in pollination decreases significantly when relative humid-
the energy consumption required by the two heating ity is too high.
systems to maintain a given temperature inside the The majority of greenhouses in the Mediterranean
greenhouse. Using perforated air—heaters, Meneses and area are simple structures because of their low cost and
Montero (1990) have reported large thermal gradients in easy management. They are usually rudimentary
the longitudinal direction. equipped. Growers use only a small amount of energy
As well as the need to maintain temperature control, for controlling the greenhouse environment. Most of the
humidity regulation is also an important and difficult shelters are provided with hand-operated systems of
task, especially during winter. High levels of humidity ventilation and are not heated or, in the best case, have
directly affect the crop yield and quality particularly via some rudimentary heating system such as plastic tubes
ARTICLE IN PRESS
INFLUENCE OF THE HEATING METHOD 489
or perforated air heaters. The consequence of this winter of 2003. The North–South oriented greenhouse
situation is that the resulting microclimate is far from was located at the University of Thessaly near Volos,
being satisfactory for the crop during a large part of the (latitude 391440 , longitude 221790 ) on the coastal area of
year, since for extreme outside climate conditions the eastern Greece. The geometrical characteristics of the
present (low temperatures) systems cannot maintain greenhouse were: eaves height of 24 m; ridge height of
inside temperatures within acceptable levels. 41 m; total width of 8 m; total length of 20 m; ground
The problem of too low temperatures during winter area of 160 m2. The greenhouse was covered by a
can be solved by some heat supply to the greenhouse polyethylene film (LDPE, 180 mm, Plastika Kritis S.A
during the critical periods. The problem is not technical, Company Iraklion, Crete, Greece) both on the roof and
as it is easy to heat an enclosure, but economical, as the the sidewalls. The greenhouse soil was totally covered
investment and the running costs are relatively high. In a with a double - side (black downwards–white upwards)
mild winter season, the extra cost (higher heat supply) is plastic film. Tomato plants (cv. Beladonna) were grown
not covered due to lower product prices. In order to in containers filled with perlite with a density of 25
supply their greenhouses with more heat, growers prefer plants/m2. Water and fertilisers were supplied by a drip
to add air heaters as additional heating to the basic system, which was automatically controlled by a
plastic pipe heating rather than to completely change fertigation computer.
their heating system with a system with higher heating A network of black plastic heating pipes (diameter, dp
capacity such as a network of steel pipes. of 28 mm), located close to the gutter holding the
The aim of this study is to examine the effect of this growing substrate, with one supply and return lines for
combination (i.e. plastic heating pipes supplemented by each crop row, was used to heat the greenhouse.
an air heater) on the microclimate and energy consump- Additionally, there was an air heater in the entrance of
tion within a tunnel greenhouse. the greenhouse, at a height of 26 m from greenhouse
ground. A water boiler, which maximum capacity was
50 kW, heated water to a temperature of about 60 1C.
2. Materials and methods The hot water from the boiler was distributed via
plastic pipes (one supply and one return) either to the
2.1. The tunnel greenhouse heating pipe network or to the air heater or to both of
them (Fig. 1).
Experiments were performed in an experimental The temperature inside the greenhouse was controlled
tunnel greenhouse (Fig. 1) from January to March in within the range of 14–16 1C by means of one air
Air heater
2. 6 m
Plants
(double row)
4.1 m 2. 4 m
1m
8m
Heating pipes
Fig. 1. Cross-sectional view of the experimental greenhouse
ARTICLE IN PRESS
490 T. BARTZANAS ET AL.
180
160
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23 Local time, h
Fig. 2. Heating energy released into the greenhouse: (——), pipes only; (- - - - - - -), pipes and air heater
Eh = 6.83 Ti,o
120
R2 = 0 .94 With heating pipes only, the desired set-point (i.e
100
15 1C) could only be maintained for a temperature
80 difference between inside and outside air DT i;o of 10 1C.
60 Above this level, heating pipes could not maintain the
40 desired set-point, indicating that additional heat was
Eh = 5.7 Ti,o required. Cyclic changes in air temperature were
20 R2 = 0 .85 observed for both systems as long as the ambient
0 conditions were mild (Fig. 4). At approximately 23:00 h
0 5 10 15 20 25
Temperature difference Ti,o, °C the ambient temperature dropped to a level at which
only continuous operation of the pipe only system could
Fig. 3. Greenhouse overall heat loss coefficient: (& & &), balance the heat lost from the greenhouse. This situation
pipes only; (’ ’ ’), pipes and air heater; R2, coefficient of (continuous operation) was observed with the combined
determination system too, but only for 2 h (between 04:30 and 06:30).
At this period, the ambient temperature was close to
zero, indicating that the combined system could main-
tain the desired set-point for a temperature difference
energy consumption for nights with different outside between inside and outside air up to 15 1C.
climate conditions we used the overall heat loss The hot air stream produced by the air heater resulted
coefficient U. The overall heat loss coefficient for each in an increase of the air saturation vapour pressure,
system was evaluated from the values of energy because the air heater increased the air dry bulb
consumption and temperature difference between inside temperature while maintaining unchanged the air water
and outside air for several days given by the relation vapour content of the greenhouse air. According to Fig.
U ¼ E h =DT i;o ; where Eh is the heating energy consump- 5 the mean vapour pressure difference was only 045 kPa
tion per unit area in W m2; DT i;o is the inside-to- with pipes heating, against 06 kPa with the air heater.
outside air temperature difference in 1C; and U is the With pipe heating only, these measurements also point
overall heat loss coefficient in W m2 1C (Fig. 3). When out that the vapour pressure difference during the night
pipe heating only was used the overall heat loss was steadily less than 05 kPa. 05 kPa is the minimum
coefficient was 57 W m2 1C1 to be compared with a vapour pressure difference considered optimal for
value of 68 W m2 1C1 for the combined system. From growing and producing greenhouse crop and is com-
that difference in the overall heat loss coefficient it is monly used as a threshold for dehumidification. It has
clear that even for the same outside climate conditions also been shown that for water vapour differences less
energy consumption with the combined system will be than this value, the rate of development of Botrytis
19% higher. cinerea increases rapidly (Analytis, 1977).
ARTICLE IN PRESS
492 T. BARTZANAS ET AL.
22
20
Air temperature, °C
18
16
14
12
10
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23 Local time, h
Fig. 4. Variation of inside air temperature: (——), pipes only; (- - - - - - -), pipes and air heater
1.00
0.90
Air vapour pressure difference, kPa
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 5. Variation of the vapour pressure difference: (——), pipes only; (- - - - - - -), pipes and air heater
3.3. Leaf to air temperature difference temperature (mean value DTc,i of 077 1C), whereas
leaf temperature was much cooler than air when the air
Crop temperature and how it varies with air heater was operated (mean value DT c;i of 157 1C).
temperature are crucial elements affecting growth, yield The heat provided by the pipes to the crop both by
and quality. The rate of development (leaf unfolding convection and radiation allowed the crop temperature
and flowering) responds in most crops linearly to to be more close to air temperature whereas the air
temperature over a wide range of temperatures (e.g. heater transferred heat to the air through an essentially
Karlsson et al., 1991; De Koning 1994). Likewise, the convective heat process. Thus, leaf temperature was
temperature difference between leaves and air governs in consistently lower than air temperature.
a large extend the value of the aerodynamic conductance With the air heater the crop was much cooler than the
of the crop and thus the exchange of sensible and latent air. For this reason the probability of condensation on
heat between crop and air. the plant surface was examined. In both cases, the crop
The temperature difference between crop and air temperature did not reach the air dew point temperature
DT c;i is presented in Fig. 6. It is seen that with heating so the probability of condensation on the plant surface
pipes only, crop temperature was correlated with air can be excluded.
ARTICLE IN PRESS
INFLUENCE OF THE HEATING METHOD 493
5.0
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 6. Variation of the crop to air temperature: (——), pipes only; (- - - - - - -), pipes and air heater
0 .25
air heater
on air heater
0.2 on
air heater
off
Air velocity, m s-1
air heater
0.15 off
0.1
0.05
0
1 8 15 22 29 36 43 50 57 64 71 78 85 92 99
Time, min
Fig. 7. Air velocity above the crop with and without the air heater
3.4. Determination of the crop aerodynamic conductance temperatures respectively in K. The use of air heater
increases the temperature difference between crop
The crop aerodynamic conductance ga in m s1 is and air (Fig. 6) and the air velocity above the crop level
linked to the convective heat flux Vc,i in W m2 between (Fig. 7).
canopy and air, and to the convective heat transfer When only heating pipes were working, the mean
coefficient hc,i by the relations value of temperature difference between crop and air
(DT c;i ¼ 077 K) and the air velocity above the crop u of
V c;i ¼ C a ðT c T i Þga (2)
003 m s1 indicated that the flow regime can be
considered as free and the heat transfer coefficient can
ga ¼ hc;i =C a (3)
then be calculated according to (Seginer, 1984):
where: hc,i is the convective heat transfer coefficient in
T c T i 025
W m2 K1; Ca is the heat capacity per unit volume of hc;i ¼ 195 (4)
l
air in J m3 K1; and Tc and Ti are the crop and air
ARTICLE IN PRESS
494 T. BARTZANAS ET AL.
where l is the characteristic length of the tomato leaf air velocity and due to the higher crop to air vapour
(l ¼ 015 m, Boulard et al., 2002). pressure difference. The higher crop transpiration
When the air heater is operated (mean with the combined system could partly explain the
DT c;i ¼ 157; u ¼ 018 m s1 ), however, the airflow in- lower crop temperature when the combined system was
duced a forced flow inside the greenhouse and, in this used (Fig. 6).
case, the heat transfer coefficient must be taken as the
sum of the free convection term and the forced laminar
3.6. Condensation on the cover
convection term (Kindelan, 1980):
T c T i 025 u05 The condensation rate of water on the inner surface of
hc;i ¼ 195 þ 525 (5)
l l the cover C in kg m2 s1 can be estimated using the
following formula:
where u is the mean air velocity in the greenhouse in
m s1. C ¼ gr ðxi xr;s Þ (6)
Figure 8 shows calculated values [Eqn (3)], for crop where, xi and xr,s are the absolute vapour content of the
aerodynamic conductance for both cases. It is clear that inside air in kg m3 and the saturated vapour concen-
the use of the air heater increases the crop aerodynamic tration at the cover, respectively. Condensation will
conductance, due to both higher temperature differences occur only if xi 4xr;s : In that case, the mass transfer
between crop and air and higher air velocity above the conductance gr in m s1 is (Monteith, 1973):
crop.
Dv Sh
gr ¼ Sh 249 105 (7)
d d
3.5. Crop transpiration where: Dv is the molecular diffusion coefficient in m2 s1
of water vapour in air; d is a typical dimension of the
The warm air induced by the fan into the boundary cover surface in m; and Sh is the Sherwood number.
layer of the leaves increased the mean air vapour pre- The Nusselt number of a greenhouse cover of small
ssure difference between the leaves and the air (Fig. 9) slope was found by Papadakis et al. (1992) to be similar
and enhanced the crop transpiration (Fig. 10). For both to that of a horizontal surface, given the poor accuracy
cases transpiration showed random fluctuations around associated with similarity numbers in practice. Accord-
a mean value of 30 W m2 per unit leaf area for pipe ingly, the Sherwood number of a horizontal surface will
only heating and 40 W m2 per unit leaf area for the be applied here and calculated for the case of free
combined system. This increase in crop transpiration convection (pipe heating only) as proposed by Stan-
with the combined system can be attributed to the ghellini and de Jong (1995):
higher aerodynamic conductance (Fig. 8) due to the
higher crop to air temperature difference and to the higher Sh ¼ Le033 Nu ¼ Le033 0:13Gr033 (8)
20.0
Crop aerodynamic conductance, m s-1
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 8. Variation of crop aerodynamic conductance: (——), pipes only; (- - - - - - -), pipes and air heater
ARTICLE IN PRESS
INFLUENCE OF THE HEATING METHOD 495
1.20
0.80
0.60
0.40
0.20
0.00
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 9. Variation of leaf to air vapour pressure difference: (——), pipes only; (- - - - - - -), pipes and air heater
60
Transpiration per leaf area, W m-2
50
40
30
20
10
0
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 10. Variation of crop transpiration per leaf area: (——), pipes only; (- - - - - - -), pipes and air heater
where Le is the Lewis number and Gr is the Grashof Stanghellini (1987) for the mixed convection:
number which is given by the relation
Nu ¼ 013ðGr þ 103Re15 Þ033 (10)
3
gbd ~ where Re is the Reynolds number, defined as
Gr ¼ ðTi T~ r Þ (9)
n2
ud
Re ¼ (11)
where: n is the kinematic viscosity in m2 s1; b is the n
thermal expansion coefficient in K1; g the gravitational As C refers to the unit ground area, one has to
acceleration in m s2; and T~ a virtual temperature consider the ratio of cover area to ground area (Ar =Ag ).
accounting for both the buoyancy effects of vapour Combining Eqns (8), (10) and (11) into Eqn (7) gives for
concentration and air temperature. pipe heating only
In the case where the air heater was working parallel
to the pipes, the Sherwood number was calculated using Ar
gr 152 103 ðT~ i T~ r Þ033 (12)
an expression for the Nusselt number proposed by Ag
ARTICLE IN PRESS
496 T. BARTZANAS ET AL.
and for both pipe and air heating xi xr;s : However with the combined system the
Ar difference xi xr;s was either negative indicating no
gr 152 103 ðT~ i T~ r Þ033 þ 2 104 (13) condensation or much lower compared to the difference
Ag
of xi xr;s with pipes only heating. The condensation
Absolute vapour content (xi and xr,s) were estimated rate at the inner surface of the cover for both cases is
from measurements of dry and wet inside air tempera- presented in Fig. 12. With pipes only, condensation
ture and cover temperature respectively. Figure 11 occurs during the whole night period whereas with the
presents the calculated mass transfer conductance to combined system condensation was not continuous and
the cover for both cases. With the combined system was lower than with pipe only heating. The mean value
mass transfer conductance was higher mainly due to the of condensation rate with pipe only was 38 mg m2 s1
higher air velocity. That means higher condensation rate to be compared with a value of 065 mg m2 s1 with the
with the combined system for the same difference of combined system.
0.0036
0.0034
Mass transfer conductance on the
0.0032
greenhouse cover, ms-1
0.0030
0.0028
0.0026
0.0024
0.0022
0.0020
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 11. Mass transfer conductance at the inner surface of the cover: (——), pipes only; (- - - - - - -), pipes and air heater
7.0
6.0
Condensation flux, mg m-2 s-1
5.0
4.0
3.0
2.0
1.0
0.0
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 12. Condensation flux at the inner surface of the cover: (——), pipes only; (- - - - - - -), pipes and air heater
ARTICLE IN PRESS
INFLUENCE OF THE HEATING METHOD 497
12
11
Absolute humidty, gr kg-1
10
6
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 13. Variation of absolute in the crop cover: (——), pipes only; (- - - - - - -), pipes and air heater
ARTICLE IN PRESS
498 T. BARTZANAS ET AL.
12
11
6
0
00
00
00
00
00
00
00
00
00
:0
:0
:0
:0
:0
:0
0:
1:
2:
3:
4:
5:
6:
7:
8:
18
19
20
21
22
23
Local time, h
Fig. 14. Variation of absolute near the greenhouse cover: (——), pipes only; (- - - - - - -), pipes and air heater
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