Choudhary Et Al 2021

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Structures 33 (2021) 971–985

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Structures
journal homepage: www.elsevier.com/locate/structures

Permeation, corrosion, and drying shrinkage assessment of self-compacting


high strength concrete comprising waste marble slurry and fly ash, with
silica fume
Rakesh Choudhary a, Rajesh Gupta a, *, Thamer Alomayri b, Abhishek Jain c, Ravindra Nagar a
a
Department of Civil Engineering, Malaviya National Institute of Technology, Jaipur 302017, India
b
Department of Physics, Faculty of Applied Science, Umm Al-Qura University, Makkah 21955, Saudi Arabia
c
Department of Civil Engineering, Swami Keshvanand Institute of Technology, Management & Gramothan, Jaipur 302017, India

A R T I C L E I N F O A B S T R A C T

Keywords: Production of self-compacting high-strength concrete (SCHSC) needs a colossal quantity of cement, which is
Self-compacting high strength concrete perilous for the environment and economy. Researchers are intended to lower down the dependency on this
Waste marble slurry cement and seeking for alternate green materials. The incorporation of industrial by-products together with
Fly ash
mineral admixtures has been found suitable to minimize aforesaid problems. This investigation is, therefore,
Silica fume
Durability
aimed to study the durability performance of SCHSC by comprising silica fume and fly ash (mineral admixture),
XRD and waste marble slurry (WMS) as an alternative to cement. The durability of such SCHSC mixes was evaluated
by performing water permeability, chloride penetration, carbonation, corrosion, and drying shrinkage tests. X-
Ray Diffraction (XRD) analysis was carried out for the microstructural formation of SCHSC mixes. The results
revealed that the incorporation of mineral admixture and WMS improved the durability performance of the
mixes. The durability parameters confirm the optimal performance of the SCHSC made with 10% of WMS and
15% of fly ash, with 5% of silica fume.

1. Introduction This ultimately leads the higher cement production and cement pro­
duction is accountable for the exudation of carbon dioxide to the envi­
The relaxed and easygoing production of structural concrete makes it ronment which involves the diminution of the ozone layer [5]. Higher
the most demanding product in the construction field. However, it demand for cement and superplasticizer is challenging for civil and
consumes a huge quantity of natural and artificial resources [1]. Thus, environmental engineers. Thus, the researchers are involved in finding
the researchers are involved in developing new techniques, modern the new and green alternatives of conventional resources for sustainable
approaches, and finding alternate ingredients for the production of low- development which is also beneficial for the environment [6,7]. Many
cost, sustainable, and durable structural concrete. As a result of the new industrial by-products and stone wastes have the potential to serve as
evolution of conventional vibrated concrete (CVC), an advanced form of the partial substitute of the cement productively and beneficially [8].
structural concrete named “self-compacting concrete” (SCC) was Currently, many potential substitutes of cement such as, waste
conceived in 1988. This product was invented to overcome the shortage marble slurry (WMS), silica fume (SF), granite waste, rice husk ash, fly
of skilled labor during the concreting process and to provide a long ash (FA), metakaolin, etc. are there [9–12]. These materials have many
service life by the structural members [2]. SCC has very special char­ adverse effects on the environment also, and utilization of these mate­
acteristics that allow constructing complex structures, concreting in rials as a partial cement substitute in SCC could lead to cleaner pro­
heavily reinforced sections, reduction in construction noise, elimination duction. However, the utilization of waste materials in SCC always
of vibrators, fast construction, and smooth external finishing [3]. encompasses an ambiguity in their virtue and could lead to mechanical
In addition, the use of SCC makes the concept of colored concrete and durability concerns. Therefore, performance evaluation in terms of
also come true. However, the mix design of SCC requires a huge content fresh, hardened, and durability is always needed and the thorough
of cement (400–600 kg/m3) [4], fine aggregates, and superplasticizer. investigation of these waste materials and their behavior would lead to

* Corresponding author.
E-mail address: rgupta.ce@mnit.ac.in (R. Gupta).

https://doi.org/10.1016/j.istruc.2021.05.008
Received 29 January 2021; Received in revised form 15 April 2021; Accepted 4 May 2021
Available online 14 May 2021
2352-0124/© 2021 Institution of Structural Engineers. Published by Elsevier Ltd. All rights reserved.
R. Choudhary et al. Structures 33 (2021) 971–985

enduring in the construction field. In this study, the durability perfor­ at similar water to binder ratio (w/b) SCC revealed higher shrinkage
mance of SCC comprising mineral admixture (i.e., SF and FA) and WMS strain than the normal CVC. Herrera et al [25] investigated the influence
was assessed. of FA and limestone powder on the drying shrinkage of SCC. They also
reported lower drying shrinkage at a higher FA level (60%). Islam and
1.1. Literature review Islam [26] investigated the water permeability and chloride perme­
ability characteristics of FA blended concrete mixes. The authors
Marble is a globally used ornamental stone that is being used in concluded the optimum results at a 30% replacement level of FA. Ismail
floors, interiors, sculptures, etc. The cutting and polishing process of et al. [27] also investigated the water permeability and chloride
dimensional marble stone involves generating WMS. Rajasthan (India) permeability of FA and slag blended concrete mixes. The authors
alone responsible for generating around six million tonnes of WMS every concluded that FA blended mixes were more durable than OPC-based
year [13]. Such a bulk augmentation of WMS has plagued with disposal mixes.
and environmental problems [14]. The safe disposal of WMS is also Dehwah [28] studied the behavior of SCC against corrosion by
responsible for the extra financial burden on the marble cutting and introducing fly ash, silica fume, and quarry dust. The author concluded
processing industries [15]. Thus, the researchers are inclined towards that the SCC mix having 30% of SF had revealed the highest corrosion.
the sustainable utilization of WMS in a lucrative manner. In order to While the SCC mix having 5% SF revealed the lowest corrosion in steel
endorse the utilization of WMS in concrete Vardhan et al. [16] bars. Singh and Singh [29] studied the carbonation resistance of the FA-
substituted the WMS in CVC as fine aggregate and investigated the in­ based SCC. The authors have reported a tremendous drop in carbonation
fluence on drying shrinkage. They reported a positive effect on drying resistance at high volume (60%) FA replacement in SCC as compared to
shrinkage up to 60% replacement level. However, Kabeer and Vyas [14] low volume (30%) replacement. Ashish [31] conducted a pioneered
also replaced fine aggregate with WMS in the mortar and reported an study on durability evaluation of WMS and SF incorporated CVC. The
increment in drying shrinkage. Singh et al. [17] studied the consequence author reported that the incorporation of 10% SF in CVC as a cement
of WMS on compressive strength and drying shrinkage of the cement- substitute resulted in higher resistance against carbonation. The
based mortar and concrete mixes. They adumbrated that increasing carbonation resistance of the CVC mix having 10% WMS as a cement
the WMS replacement in mortar as a cement substitute resulted in substitute was also found to be better. Massana et al. [32] studied the
decreased drying shrinkage values. However, the carbonation depth got impact of nano and micro silica as an additive on the carbonation depth
increased. of high-performance SCC. The authors reported that there was no
Moreover, many studies are also available based on the durability carbonation penetration up to a CO2 exposure of 60 days.
performance of SCC and CVC incorporating WMS. Alyousef et al. [18] The studies available in the literature provide detailed information
studied the durability performance of SCC, incorporating WMS and about various durability properties of SCC, CVC, and mortar, made with
limestone powder (20% of total powder) as a filler (cementitious ma­ WMS as a cement or a sand substitute. Many of them reported the
trix). They observed higher resistance against carbonation depth as well durability properties of SCC and CVC, made with FA or SF as a cement
as water penetration depth by incorporation of WMS. However, it was in substitute. However, the use of WMS or FA in SCC as a cement substitute
contradiction with the results adumbrated by Singh et al. [17] with revealed improved results but the durability performance for the com­
mortar mixes. Ghorbani et al. [19] studied the corrosion behavior of bined use of WMS, FA, and SF are negligible. WMS is generally
WMS incorporated SCC mixes. They concluded that up to 10% cement considered an inert material due to a lack of pozzolan. The improve­
replacement with WMS accelerated the corrosion resistance of the SCC ments in concrete performance by WMS, as reported by many studies are
mix. Li et al. [20] investigated the durability performance of the WMS due to the filler effect only. Therefore, in the present study, supple­
confluent mortar mixes. They incorporated WMS in mortar at the level mentary cementitious materials (FA and SF) are also incorporated with
of 0%, 5%, 10%, 15%, and 20% as cement substitute. The authors re­ WMS, to investigate the behavior of SCC in the durability aspect.
ported a higher percentage of carbonation depth reduction at a 20%
replacement level. They also reported that the incorporation of WMS 2. Research significance
resulted in decreased drying shrinkage. Taji et al. [21] also studied the
corrosion behavior of WMS and granite waste incorporated CVC. They The objective of this study is to evaluate the durability performance
reported that up to 20% replacement of cement with WMS improved the of the self-compacting high-strength concrete made with green materials
corrosion resistance of the CVC mix. (WMS, FA, and SF). Earlier, the fresh and mechanical properties of
Numerous authors have reported the influence of FA on the dura­ similar SCHSC mixes have been evaluated [8,33]. All the SCC mixes
bility of CVC and SCC [1,22–29]. Esquinas et al. [1] investigated the fulfilled the standards in the fresh state as given in The European
durability of SCC after the replacement of cement with FA (non-con­ Guidelines for Self-Compacting Concrete [3]. The durability of SCC
firming FA). They found a positive impact of FA on drying shrinkage of mixes (in the present investigation) was evaluated by performing the
SCC. However, the carbonation depth of the SCC mix having non- water penetration, chloride penetration, carbonation, corrosion, and
confirming FA got enlarged as compared to the reference mix. Also, drying shrinkage. The test outcomes will ensure the reliability of such
the water penetration depth got amplified. Z. Yu et al. [30] investigated green materials as SCC ingredients. It is very important to minimize the
the water permeability of FA blended cement pastes. The authors uncertainties associated with their stagnation over time. This could lead
replaced the cement with FA at 30% and 50% and found inferior water to mitigate the environmental impact of SCC by descending the cement
permeability than the reference mix. Kristiawan and Aditya [22] studied consumption.
the consequence of high-volume FA on drying shrinkage of SCC. They
observed that the drying shrinkage got decreased as FA substitution 3. Materials and methodology
increased. They found the lowest drying shrinkage after the 65% sub­
stitution of FA in SCC. 3.1. Materials
Earlier, a similar finding was also reported for SCC by J.M. Katib
[23]. He replaced cement with FA at the level of 0%, 20%, 40%, 60%, 3.1.1. Cement
and 80%. The author reported the lowest drying shrinkage at the sub­ Binder used in this experimental study was nearby obtainable Or­
stitution level of 80%. Abdalhmid et al. [24] also replaced the cement dinary Portland Cement (OPC), grade-53 complying with BIS: 12269-
with up to 60% of FA. The authors investigated the influence of FA on 1987 [34]. The physical properties of OPC-53 are tabulated in
the drying shrinkage strain of SCC. They concluded that the substitution Table 1. X-Ray Diffraction (XRD) test was carried out on the dry cement
of FA in SCC resulted in a lower shrinkage strain. They also reported that powder and the spectrum of XRD is depicted in Fig. 1. The important

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R. Choudhary et al. Structures 33 (2021) 971–985

Table 1 3.1.2. Silica fume


Properties of cement (OPC-53). In order to develop a SCHSC and to use supplementary cementitious
Test Test Permissible limit Result material as an ingredient of SCC, SF of class-densified-n complying with
reference [34] ASTM C1240 [41] was used. The SF used in this study was procured
Consistency (%) [35] – 28 from a local material supplier. The value of percentage retained on 45-
Initial setting time (minutes) [36] >30 96 µm sieve (No. 325) was 0.8%. Care was taken during the sieve analysis to
Final setting time (minutes) [36] <600 222 avoid retaining agglomerations of fine particles. The chemical compo­
Fineness (% retained on 90-µm [37] >10 1.0 sition and physical properties of SF are tabulated in Table 2. The SiO2
sieve)
Fineness by Blaine air (m2/kg) [38] >225 286
content in SF is 95.58% and present in the form of quartz (Fig. 2). Total
Soundness (mm) [39] <10 1.5 alkalis present in SF was limited to 0.17%.
Compressive strength (N/mm2) [40]
3 Days >27 33.8 3.1.3. Fly ash
7 Days 44.5
>37
In order to use supplementary cementitious material as an ingredient
28 Days >53 55.8
of SCC, fly ash of class-F complying with BIS: 3812-1987 [42] was used
in this experimental study. This fly ash was procured from a local ma­
terial supplier in Jaipur (India). FA used here has 0.90% CaO content
and the total of Fe2O3, SiO2, and Al2O3 compounds is 89.39% (Table 2).
Therefore, the FA used in this study has pozzolanic property instead of
cementitious and falls in F-class. The XRD spectrum of FA is depicted in
Fig. 3. Quartz and mullite are the main constituents of FA.

3.1.4. Waste marble slurry (WMS)


WMS used in this experimental study was collected from a nearby
marble stone slab cutting industry, situated in Jaipur city (India). The
raw marble stone in the industry, being supplied from the Makrana re­
gion (India). Disposal of WMS from the industry to keep their space
empty is tedious work and it is thrown out by the vehicles or tankers.
Thus, it is available free of cost. The WMS was collected in a moist state.
The moist WMS was allowed to dry in the sunlight. After completely
drying, when the WMS turned into the dry powder state, it was used in
the experimental program. The chemical composition and physical
properties of WMS in dry powder state are tabulated in Table 2. The XRD
spectrum of WMS is depicted in Fig. 4. From the XRD analysis, it was
found that the majority of the elements in WMS are calcite and dolomite.
The XRF analysis also revealed that the WMS has 46.09% of calcium
oxide (CaO).
Fig. 1. XRD Spectrum of cement (OPC-53).
3.1.5. Aggregate
compounds of cement are alite (C3S), belite (C2S), tricalcium aluminate The coarse and fine aggregates used in this experimental study are in
(C3A), and tetra-calcium alumino-ferrite (C4AF) and those were found in compliance with BIS:383 [43]. The basalt type of rock stones was
the majority in the XRD analysis (using X-pert HighScore software). crushed using a cone crusher to produce coarse aggregate. The coarse
Also, peaks for the gypsum compound were identified. The chemical aggregate was procured directly from the crusher plant. The maximum
analysis of the OPC-53 was also carried out using X-ray fluorescence size of the coarse aggregates used was 10 mm. River sand (collected from
(XRF) analysis and the results are tabulated in Table 2. Banas River) was used in this experimental study as fine aggregate. The

Table 2
Chemical composition and physical properties of OPC53, SF, WMS, and FA.
Properties OPC-53 SF FA WMS

Compounds
SiO2 (%) 31.81 95.58 58.19 5.98
CaO (%) 47.18 0.90 0.90 46.09
Al2O3 (%) 3.55 0.71 26.93 0.98
Fe2O3 (%) 3.85 0.81 4.27 0.82
K2O (%) 0.54 0.32 1.10 0.26
MgO (%) 0.96 0.60 0.69 7.06
Na2O (%) 0.06 0.17 0.07 –
P2O5 (%) 0.20 0.45 0.21 0.10
TiO2 (%) 0.38 0.11 1.75 0.09
NiO (%) Traces – Traces –
MnO (%) 0.11 0.07 0.06 0.09

Physical Property
Specific gravity 3.14 2.22 2.1 2.71
Loose bulk density (kg/m3) 1331 600 1115 1375
Blaine air fineness (m2/kg) 286 – 353 492
Loss on ignition % 3.11 0.5 0.45 38.33
Particle shape Irregular Rounded Spherical Rounded
Fig. 2. XRD Spectrum of SF.

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R. Choudhary et al. Structures 33 (2021) 971–985

gradation curves of the coarse and fine aggregates are depicted in Fig. 5.
The maximum size and gradation of river sand were 4.75 mm and of
Zone-II [43], respectively. The particle shape of both coarse and fine
aggregates was irregular. The physical properties of aggregates are
tabulated in Table 3.

3.1.6. Superplasticizer and water


In order to achieve the desired workability, a second-generation
polycarboxylic ether-based superplasticizer (SP) was used and it was
in compliance with BIS: 9103: 1999 [44]. The normal tap water was
used in the preparation of SCC mixes. The TDS (total dissolved solids)
value of tap water was 358 mg/L.

3.2. Mix proportioning

To develop a SCHSC, several trials were performed. Thereafter, a


control mix was adopted which had compressive strength higher than
55 MPa to term a SCC as high strength concrete as defined by BIS: 456:
Fig. 3. XRD Spectrum of FA.
2000 [45]. This mix is labeled as Ref-1 (OPC) as it was OPC based first
reference mix. The Ref-1 (OPC) was prepared using 550 kg/m3 OPC-53
cement as a binder, adopting 0.33 water to binder ratio. Moreover, as
per the recommendation of BIS: 456: 2000 [45], 5% of the total binder
was replaced with SF to improve the SCHSC mix. This mix was labeled as
Ref-2 (SF5) as this 5% SF was maintained in the whole experimental
drive. However, the impact of 5% SF was also assessed by comparing
both the mixes.
The impact of WMS at the replacement level of 10%, 20%, and 30%,
of the total binder content, was assessed. The WMS was replaced alone
and with different levels of FA also. Similarly, the impact of FA at the
replacement level of 15%, 25%, and 35%, of the total binder content,
was assessed. In quaternary type mixes, all four ingredients (OPC-53, SF,
FA, and WMS) were used in place of the solo binder. The mixes were

Table 3
Physical properties of aggregates.
Aggregate Specific Water Fineness Crushing Loose
type gravity absorption modulus value (%) bulk
(%) density
(kg/m3)

Fig. 4. XRD Spectrum of waste marble slurry. Fine 2.67 1.0 2.5 – 1545
Coarse 2.74 0.4 5.98 24.5 1395

Fig. 5. Sieve analysis (gradation curves) of aggregates.

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R. Choudhary et al. Structures 33 (2021) 971–985

Ag(+) + OH (–) → AgOH → Ag2O ↓ (brown colour → no chloride penetration)


labeled according to their mix composition such as ingredients and then
(2)
its percentage of replacement (i.e., mix labeled as FA35WMS20 contains
40% OPC-53, 5% SF, 35% FA, and 20% WMS). However, 5SF is not The chloride penetration was measured from all four directions as
included in labeling as it was common in all mixes except Ref-1 (OPC). shown by yellow arrows in Fig. 11. An average value was selected for
The detailed mix proportions of all SCC mixes are tabulated in Table 4. that particular specimen. Thereafter, the average penetration value of
The weight basis replacement methodology was adopted here. However, three specimens is reported.
the issue of not yielding exact one cubic meter concrete due to weight
basis replacement was snubbed [17,46,47]. The target slump flow was 3.3.4. Accelerated carbonation
725 ± 25 mm (SF-2 class [3]). Thus, the dosage of SP was adjusted An accelerated carbonation test was carried out as per RILEM TC 56-
consequently to keep the slump flow in a target range. MH [51]. For carbonation assessment beams of size 50 mm × 50 mm ×
100 mm were prepared by cutting the 100 mm × 100 mm × 100 mm
cube into four prisms after 28 days of water curing. After cutting, an
3.3. Experimental methodology epoxy coating was applied to the prisms keeping both the 50 mm × 50
mm surfaces exposed. After the epoxy coating dried, the samples were
3.3.1. Compressive strength placed in a carbonation chamber. The sealed chamber was equipped
In order to find the long duration compressive strength of SCC mixes with 25 ± 2 ⁰C temperature, 50 ± 5% relative humidity, and 5 ± 0.5%
at up to 365 days of curing periods, three cubes of size 100 mm for each CO2 concentration. The test was carried out for the exposure periods of
curing duration were cast and evaluated as per BIS: 516–1959 [48]. 7, 14, 28, 56, and 90 days. After the desired exposure time, the specimen
was then cut into two halves along the length. A pH indicator having 1%
3.3.2. Water permeability phenolphthalein with ethanol was sprayed on the inner surface of the
Moreover, in order to durability assessment of SCC mixes, the water halves. The uncarbonated area turned into pink color and the carbon­
permeability test was conducted by referring to DIN 1048-1991 [49]. ation depth was recorded. The average value of three specimens was
Three cubes of size 150 mm (28 days water cured), were used for this reported here.
test after oven drying them at 60 ⁰C for 5 days. To find the water
penetration resistance, the stationary water pressure of 5 Bar was 3.3.5. Corrosion
applied on the surface of the cube for 72 h. After that, specimens were Corrosion assessment of SCC specimens was carried out using Macro-
broken into two halves and the maximum depth of penetrated water was cell current method as per ASTM G109 [52] and Half-cell potential
recorded. measurements as per ASTM C876 [53]. Three specimens for corrosion
tests were prepared which had the length, width, and height of 275 mm,
3.3.3. Chloride penetration 115 mm, 225 mm respectively, including the ponding facility. There was
The chloride penetration test was conducted as per the method of an arrangement for placing three reinforcement bars of 12 mm diameter
ponding described in ASTM C1543-10a [50] to find the susceptibility of (with stainless steel bolt arrangement for wire connections) as described
SCC mixes by chloride attack. To find the chloride penetration at 7, 28, in ASTM G109 [52]. The bars in concrete were embedded in such a way
56, 90, and 180 days of ponding periods, three cubes of size 100 mm that bars were preserved by shrinking tubes to avoid corrosion due to
after 28 days of water curing were selected for each ponding duration. curing. After 28 days of water curing, the specimens were allowed to dry
The specimens were kept submerged for the desired duration in the for one month. A double coating of epoxy paint was applied on all the
solution of 3% NaCl. After every ponding period, the specimens were vertical sides of the corrosion specimens to avoid corrosion from side
taken out and wiped with a piece of cloth. The specimen was then surfaces.
divided into two halves and a silver nitrate (AgNO3) solution of 0.1 N A register of 100 Ω resistance, was connected between the stainless-
was then sprayed over the inner surface of the halves. The silver nitrate steel terminal of the top reinforcement bar and the common terminal of
reacts with the free chlorine present on the surface and a differentiating the bottom reinforcement bars. At the beginning of the test, a solution of
precipitate (AgCl) of silver-white color (as shown in Fig. 11) appeared 3% NaCl mixes with distilled water was filled in the pond of the spec­
there for chloride penetration level. The chemical phenomena involved imen as shown in Fig. 6. Thereafter, for the accelerated corrosion pro­
are explained by Eqs. (1) and (2) [27]. cess, the specimens were subjected to alternate ponding and drying. The
initial reading of Half-cell potential was recorded using a high imped­
Ag(+) + Cl(–) → AgCl ↓ (silver-white colour → Indicating chloride penetration)
ance voltmeter after seven days of first ponding and then after every four
(1)
weeks. Also, the potential difference over the 100 Ω resistance between

Table 4
Proportions of ingredients in SCC mixes.
Mix id* Water (kg/m3) OPC-53 (kg/m3) SF (kg/m3) FA (kg/m3) WMS (kg/m3) Sand (kg/m3) Coarse aggregate (kg/m3) SP (% of total binder)

Ref-1 (OPC) 181.5 550 – – – 970 722 1.40


Ref-2 (SF5) 181.5 522.5 27.5 – – 970 722 1.50
WMS10 181.5 467.5 27.5 – 55 970 722 1.10
WMS20 181.5 412.5 27.5 – 110 970 722 0.90
WMS30 181.5 357.5 27.5 – 165 970 722 0.65
FA15 181.5 440 27.5 82.5 – 970 722 0.60
FA15WMS10 181.5 385 27.5 82.5 55 970 722 0.35
FA15WMS20 181.5 330 27.5 82.5 110 970 722 0.30
FA15WMS30 181.5 275 27.5 82.5 165 970 722 0.33
FA25 181.5 385 27.5 137.5 – 970 722 0.30
FA25WMS10 181.5 330 27.5 137.5 55 970 722 0.25
FA25WMS20 181.5 275 27.5 137.5 110 970 722 0.20
FA25WMS30 181.5 220 27.5 137.5 165 970 722 0.25
FA35 181.5 330 27.5 192.5 – 970 722 0.22
FA35WMS10 181.5 275 27.5 192.5 55 970 722 0.20
FA35WMS20 181.5 220 27.5 192.5 110 970 722 0.19

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R. Choudhary et al. Structures 33 (2021) 971–985

4. Results and discussion

4.1. Fresh properties

Fresh properties of the freshly prepared SCC mixes were evaluated as


per the EFNARC [4] and The European Guidelines for Self-Compacting
Concrete [3]. Consequently, the necessary tests required for SCC were
conducted on all the concrete mixes. The assimilation of SF in SCC
demanded a higher SP dose as compared to the Ref-1(OPC) mix. How­
ever, the assimilation of WMS and FA demanded a lower percentage of
SP dose, which was the indication of the higher workability. Those re­
sults were in line with other researchers [55–58]. The results of T500
time, V-funnel time, J-ring flow, and L-box height ratio were found
Fig. 6. Corrosion specimen with connections.
within the acceptable range. A detailed discussion of the influence of
WMS and mineral admixtures on fresh properties has been reported in
Choudhary et al. [8].
the top bar and the common terminal of the bottom bars was recorded.
Using this potential difference, the macro-cell current was calculated as
per ASTM G109 [52]. 4.2. Compressive strength

3.3.6. Drying shrinkage The long-time compressive strength test results are depicted in Fig. 7.
In order to find the drying shrinkage of SCC mixes, three beams of The compressive strength results have revealed that the assimilation of
size 75 mm × 75 mm × 300 mm for each mix were prepared and cured SF in OPC-based SCC mix resulted in boosted compressive strength at 7
with water for 28 days. After 28 days, the samples were taken out of the days to up to 365 days of water curing. This boost-up in compressive
water and two bits made of copper had glued onto each sample at 200 strength was due to the filler effect and pozzolanic activity of SF, which
mm away from each other. A standard gauge was used to maintain a enhanced the process of C-S-H formation in the cement matrix (verified
distance of 200 mm. The specimens were placed in a temperature- by XRD analysis). The results were in agreement with Khodabakhshian
controlled chamber having a maintained humidity between 60 ± 5 et al. [59]. Further, the assimilation of WMS in SCC mixes at a 10%
percent. A demec gauge was used to measure the length between the substitution level had shown enhanced compressive strength than both
shrinkage bits. The change in length of the beams was recorded up to the reference mixes. This enhancement in compressive strength was
180 days by following the procedure given in ASTM C157 [54]. mainly due to the filler effect. Moreover, the minerals (dolomite and
calcite) available in WMS could be responsible for the heterogeneous
3.3.7. XRD measurements nucleation which helps in the formation of calcium hydroxide [Ca
In order to measure the available mineral phases, XRD measurements (OH)2] [58]. However, the higher assimilation of WMS (i.e. 20% and
were carried out using a PANalytical Xpert PRO diffractometer. The 30%) in SCC mixes revealed decreased compressive strength. The
powder XRD analysis was carried out by keeping the diffraction angle declination in strength was found due to the dilution of C3S and C2S
(2θ) in the range of 10⁰ to 90⁰ and step size 0.02⁰. The samples used for compounds. Similar results were also shown by Uysal and Sumer [58].
XRD analysis were collected from the 100 mm cubes by dry crushing of Moreover, the assimilation of FA at 15% and 25% (mixes FA15 and
the mortar phase. The crushed materials were sieved by a 90-µm sieve. FA25) as a cement substitute, raised the compressive strength at all
Approximately 5 g sample was utilized in XRD scanning. The XRD curing ages. The FA particles having quartz and mullite were responsible
spectra of the SCC mixes were analyzed by X’pert HighScore with an for secondary hydration as well as filler phenomena and resulted in
open database ICDD 2003 for cement-based materials. raised compressive strength. The secondary hydration process was in
continuation until 365 days of curing. Thus, the strength got improved
up to a long duration. Also, the compressive strength of the FA35 mix at
365 days of water curing was comparable with the Ref-2 (5SF) mix. The
results were in agreement with Uysal and Sumer [58].
The combined assimilation of FA and WMS showed varied

Fig. 7. Long time compressive strength test results of SCC mixes.

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R. Choudhary et al. Structures 33 (2021) 971–985

compressive strength at different assimilation levels. The best result for by Islam and Islam [26] and Yu et al. [30]. However, the results were in
the compressive strength was revealed by the FA15WMS10 mix (having contradiction with Esquinas et al. [1] which might be due to dissimi­
15% FA and 10% WMS). This mix resulted in the highest compressive larities in materials.
strength at all curing periods. It was due to the combined effect of filler The water permeability results of the combined replacement of
and secondary hydration showed by WMS and FA, respectively. How­ cement with FA and WMS had shown a very positive impact on the water
ever, no quaternary mix (OPC + SF + FA + WMA) except FA15WMS10, permeability characteristics of the SCC. All the quaternary SCC mixes
was able to reach the compressive strength level of the Ref-2 (SF5) mix. (except FA15WMS30) fall in the category of low permeability whereas,
The higher substitution of cement with FA and WMS after the optimum both the reference mixes were in the high permeability range [60]. The
level was responsible for the declined compressive strength. simultaneous filler accomplishment by WMS and pore alteration by
As per BIS 456:2000 [45], the definition of high strength concrete is, pozzolanic action of FA attributed to the improvement in water
concrete may be classified as a high strength concrete if the 28 days permeability resistance.
compressive strength is 55 MPa or higher. Therefore, after Ref-1 (OPC)
and Ref-2 (SF5), only mixes WMS10, FA15, and FA15WMS10 may be
4.4. Chloride permeability test
categorized as SCHSC.
The outcomes of the chloride permeability test are depicted graph­
4.3. Water permeability test ically in Fig. 10. The chloride permeability of the SCC mixes at 180 days
ponding period was ranged from 5.25 mm to 25 mm (shown in Fig. 11).
In order to assess the susceptibility of SCC mixes against the The chloride penetration values of Ref-1(OPC) mix and Ref-2(SF5) were
permeation of water, a pressurized water permeability test was carried 22.25 mm and 19 mm, respectively. The assimilation of SF in SCC mixes
out. The test results of the water permeability test are depicted in Fig. 8. improved the resistance against the chloride permeability by 17.10%.
The outcomes of the test revealed that assimilation of 5% SF as a cement The deployment of 30% WMS as a cement substitute was attributed to
substitute resulted in better resistance against water penetration. The the highest value (25 mm) of the chloride penetration depth, while the
average water penetration depth in the Ref-1(OPC) mix was 95 mm lowest value (6 mm) of chloride penetration depth was found with 35%
which got reduced to 85 mm in Ref-2 (SF5) mix (Fig. 9). This deployment of FA in the SCC mix.
improvement was attributed to the filler effect of SF, which reduced the The chloride penetration values revealed that deployment of WMS in
percentage of permeable voids as observed by the authors in earlier SCC initially increases the chloride penetration resistance but the higher
studies [8]. deployment (20% and 30%) led to the decrement in chloride penetration
Moreover, the incorporation of 10% WMS in SCC as a cement sub­ resistance. The chloride penetration depth at 10% substitution of WMS
stitute also enhanced the water permeability resistance. The average was slightly lesser (by 0.5 mm) than the Ref-2(SF5) mix. But the pene­
water penetration depth of the mix WMS10 was 54 mm, which was tration depths of the mix WMS20 and WMS30 were higher by 2.75 mm
36.47% lesser than the Ref-2 (SF5) mix. The higher replacement of WMS and 6 mm, respectively than the Ref-2(SF5) mix. The results of chloride
in SCC resulted in increased water permeability depths. The increment penetration were influenced by the percentage of permeable voids as
in the percentage of the interconnected permeable voids was attributed both results had a similar pattern [8].
to the enhancement of water permeability depth [8]. However, the The deployment of FA in SCC showed a continuous increment in
water permeability depths of the WMS20 and WMS30 mixes were less chloride penetration resistance as an increment in FA content in SCC
than the Ref-2 (SF5) mix. The results of the water permeability test by mixes. The lowest value of chloride penetration depth was found in the
incorporating WMS were in line with the results produced by Alyousef FA35 mix. The value of chloride penetration depth was 72.37% lower
et al. [18]. than the Ref-2(SF5) mix. The pore refinement action of FA was attrib­
The deployment of FA in SCC as a cement substitute revealed the uted to this developed chloride penetration resistance. Similar results
astonishing outcomes of the water permeability test. The incorporation were also reported by Islam and Islam [26] and Ismail et al. [27].
of FA in SCC mixes showed a systematic increment in water permeability The combined behavior of WMS and FA was similar to their indi­
resistance as FA content increased. The lowest value of the water vidual behavior. In quaternary mixes, WMS tends to increase the
permeability test was 11 mm which was revealed by the mix FA35. The penetration depth after its optimum level, whereas FA tends to decrease
decreased percentage of permeable voids was attributed to the resis­ the penetration depth after increasing its substitution level. However, all
tance developed by the deployment of FA [8]. The results revealed by the quaternary mixes showed higher resistance to chloride attack than
the water permeability test were in agreement with the results produced the Ref-2(SF5) mix. The chloride penetration depth of the mix which had

Fig. 8. Variation in water penetration depth of SCC mixes after 28 days of water curing.

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Fig. 9. Water penetration pattern of mix Ref-1(OPC), mix Ref-2 (SF5), mix WMS10, mix FA35 and mix FA15WMS10.

Fig. 10. Variation in chloride penetration depth of SCC mixes.

Fig. 11. Chloride penetration of the mix WMS30 and mix FA35.

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R. Choudhary et al. Structures 33 (2021) 971–985

the highest compressive strength value (FA15WMS10), was 42.1% less carbonation depth in the mixes WMS10, WMS20, and WMS30 were 0.5
than the Ref-2(SF5) mix. Thus, it can be stated confidently that optimum mm, 0.8 mm, and 1.7 mm, respectively. This decrement in the carbon­
combined use of WMS and FA could produce a highly durable SCHSC. ation resistance offered by the WMS blended mixes was due to the
The outcomes of the chloride penetration test and water perme­ higher availability of (CaCO3). The WMS blended mixes had a rich
ability test were found correlated to each other. Thus, a regression content of CaCO3 which was attributed to the accelerated carbonation.
analysis was carried out to find the relationship between the water The carbonation mechanisms in WMS blended mixes are explained by
permeability and chloride penetration test outcomes and shown in the chemical Eqs. (8) [29], (9) and (10) [31].
Fig. 12. A linear relationship is observed and expressed by the Eqs. (3)–
(7) for the chloride penetration using water permeability at 7, 28, 56, Ca(OH)2 + CO2 ↔ CaCO3 + H2O (8)
90, and 180 days ponding, respectively. Here CP(i) represented the
chloride penetration depth in mm on ith day of ponding and wp is water CaCO3 + CO2 + H2O ↔ 2HCO(–)
3 + Ca
(+2)
(9)
penetration depth in mm.

CP(7) = 0.0678wp + 3.6917 (R2 = 0.5288) (3) CaCO3 + H(+) ↔ HCO3 (–)
+ Ca(+2) (10)

The calcium carbonate present in the WMS blended mixes consumes


CP(28) = 0.1024wp + 3.5305 (R2 = 0.7162) (4) CO2 and forms bicarbonate (alkaline in nature). Both phenomena are
responsible for decreased carbonation resistance as it involves higher
CP(56) = 0.1171wp + 3.9998 (R2 = 0.7251) (5) CO2 consumption as well as the development of higher alkalinity [31].
The secondary reason for the increased carbonation depth might be a
higher percentage of permeable voids (for 20% and 30% replacement
CP(90) = 0.1563wp + 3.9524 (R2 = 0.7615) (6) level of WMS) than the Ref-2(SF5) mix [8] which allows CO2 to pene­
trate up to a higher depth. The results of accelerated carbonation were in
CP(1 8 0) = 0.2203wp + 4.6444 (R2 = 0.8311) (7) line with Singh et al. [17], Li et al. [20], and Ashish [31].
The FA substitution in SCC mixes showed a tremendous decrement in
carbonation resistance. The FA blended mixes started to reveal the
carbonation penetration depth at the first exposure period (7 days).
4.5. Accelerated carbonation test However, the mix containing 15% FA revealed a carbonation effect at
56 days exposure period. The carbonation depths shown by FA15, FA25,
The test outcomes of the accelerated carbonation test for the expo­ and FA35 were 1.0 mm, 7.0 mm, and 9.3 mm, respectively, after 90 days
sure periods up to 90 days are depicted in Fig. 13. The accelerated of exposure. This increment in carbonation depth by assimilation of FA
carbonation test outcomes revealed that there was no carbonation up to was occurred due to the formation of a greater amount of portlandite (Ca
56 days of exposure in the mix Ref-1 (OPC) and Ref-2 (SF). However, a (OH)2) during the hardening of concrete [1]. The portlandite reacts with
slight carbonation penetration took place in both SCC mixes after 90 CO2 and forms bicarbonate, as shown in Eq. (8), which results in greater
days of exposure. A positive impact of the SF was noticeable here as the carbonation depth. The results were in agreement with Esquinas et al.
carbonation depth in the Ref-2 (SF5) was lesser than the mix Ref-1 [1] and Singh and Sing [29].
(OPC). Similar outcomes were also reported by Massana et al. [32] The collective use of FA and WMS in SF blended SCC revealed a
and Ashish [31]. similar effect against carbonation, as shown by solo use. The combined
Further, the results revealed that the deployment of WMS in the SCC highest substitution level of WMS and FA showed the highest carbon­
resulted in an increase in carbonation penetration depth with an ation depth. The carbonation pattern of the lowest and highest depth is
increment in WMS content. However, no carbonation effect was visible depicted in Fig. 14. The highest carbonation depth found was 17 mm
up to the 28 days exposure. The initial carbonation was visible in the test and shown by the mix FA35WMS20. The SCC mix FA15WMS10 showed
duration of 56 days exposure. After 90 days exposure period the a carbonation depth of 1 mm at 90 days exposure period. Although, the

Fig. 12. Relationship between water permeability and chloride penetration.

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R. Choudhary et al. Structures 33 (2021) 971–985

Fig. 13. Variation in carbonation depth of SCC mixes.

Fig. 14. Lowest and highest carbonation depth pattern of SCC mixes.

carbonation depth was slightly higher than the Ref-2(SF5) mix it was represents the 90% probability of corrosion. However, this is a quali­
insignificant. tative test method and cannot provide a decisive result.
The minimum reinforcement cover provided as per BIS 456:2000 The results depicted in Fig. 15 revealed that up to 60 days after the
[45] is 20 mm and 30 mm for mild and moderate exposure, respectively. commencement of the test there was no corrosion in any SCC mix. The
Although, the highest value of carbonation depth is 17 mm, which is less incorporation of 5% SF in SCC mixes showed a positive effect against the
than the minimum cover provided to the reinforcement. The CO2 con­ corrosion. The half-cell values of the mix Ref-2 (SF5) were higher than
centration in the atmosphere is around 0.04%, while the concentration the mix Ref-1 (OPC). It indicated the lower corrosion in the mix Ref-2
in the carbonation chamber was maintained at 5% which was 125 times (SF5). The results were in agreement with the results shown by Deh­
higher than the atmospheric level [1]. Thus, all the SCC mixes could be wah [28]. Further, the incorporation of WMS in SCC mixes also revealed
considered safe against corrosion caused by carbonation. a positive impact on corrosion characteristics of SCC. The WMS blended
SCC mixes showed a higher corrosion resistance. The half-cell potential
values of the mixes WMS10 and WMS20 were higher than the Ref-2(SF5)
4.6. Accelerated corrosion test mix. The SCC mix containing 10% WMS was in the category of 90%
probability of no corrosion even after 180 days. However, higher con­
The specimen used in the corrosion test is depicted in Fig. 6. The tent of WMS revealed higher negative half-cell potential values. In
observations of the accelerated corrosion test; in terms of half-cell po­ ternary mixes, the mix WMS30 had the highest negative value of half-
tential and macro-cell current values are depicted in Fig. 15 and Fig. 16, cell potential. The mix underwent corrosion after 180 days of expo­
respectively. The half-cell potentials (mV, C-CSE) were recorded using a sure as the half-cell values were higher than − 350 mV. The results were
high impedance voltmeter, where C-CSE represented the copper–copper in line with the results produced by Ghorbani et al. [19]. Moreover, the
sulfate electrode. The half-cell potentials values are categorized into incorporation of FA in SCC mixes also showed good resistance against
three categories. The half-cell potential values ranging from 0 to − 200 corrosion. The half-cell potential values of all FA blended ternary mixes
mV represent the 90% probability of no corrosion. The values ranging were higher than the Ref-2(SF5) mix. The higher resistance offered by
from − 200 mV to − 350 mV represent uncertain corrosion. Whereas, the the FA blended ternary SCC mixes against chloride penetration (Fig. 8)
half-cell potentials having values more negative than − 350 mV

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R. Choudhary et al. Structures 33 (2021) 971–985

Fig. 15. Variation in half-cell potentials (mV, C-CSE) of SCC mixes with exposure time.

Fig. 16. Variation in the macro-cell current of SCC mixes with exposure time.

was responsible for higher corrosion resistance. The results were in performance against corrosion.
agreement with Dehwah [28]. The outcomes of another corrosion test method (macro-cell current)
The combined use of WMS and FA in quaternary SCC mixes revealed are depicted in Fig. 16. The results of the macro-cell current were in
a better resistance against corrosion. All the quaternary SCC mixes agreement with the outcomes of half-cell potential. However, the values
(except FA35WMS20) showed higher half-cell potential values than the of macro-cell current were less than positive 10 µA, which denotes the
Ref-2(SF5) mix. However, the quaternary mix FA35WMS20 moved to­ probability of no corrosion. While the half-cell potential values cate­
wards more negative values and fall in the category of 90% probability gorized two mixes as a 90% probability of corrosion.
of corrosion after 180 days of exposure. The pattern shown by the half-
cell potential was almost similar to the pattern of chloride penetration
depth. The quaternary mix FA15WMS10 also showed a superior

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4.7. Drying shrinkage test shrinkage. The highest drying shrinkage values were shown by the mix
FA35WMS20. The drying shrinkage value of FA35WMS20 was higher by
The variation in drying shrinkage of SCC mixes over time has been 55.55% than the Ref-1 (OPC) mix. The higher CaO content in WMS
depicted in Fig. 17. The drying shrinkage values of the SCC were ranged (Table 2) and a higher percentage of permeable voids [8], were attrib­
from 260 × 10-6 to 560 × 10-6 after 180 days. The incorporation of SF in uted to higher drying shrinkage values. However, the highest value of
SCC resulted in higher drying shrinkage values. The drying shrinkage the drying shrinkage was limited to 560 × 10-6, which was under the
value of the Ref-2 (SF5) mix was 8.33% higher than the mix Ref-1 (OPC) permissible value of drying shrinkage for structural concrete as per ACI
after 180 days. The quick pozzolanic action of SF due to higher fineness 224R-01 R08 [61]. Moreover, the lowest value of the drying shrinkage at
might be responsible for higher drying shrinkage [1]. The incorporation 180 days measurement was shown by the mix FA15WMS10. The drying
of WMS in SCC, initially (by 10% substitution) decreased the drying shrinkage value of the mix FA15WMS10 was lower by 27.78% than the
shrinkage and at higher replacement (by 20% and 30% substitution) the Ref-1 (OPC) mix. The lowest drying shrinkage shown by this mix was
drying shrinkage values were higher. The drying shrinkage value of the due to a 25% decrement in cement content as well as optimum particle
mix WMS10 was 17.95% lower than the mix Ref-2 (SF5) after 180 days. packing (also showed the highest compressive strength value). The
However, the drying shrinkage value of the mix WMS30 was 35.9% percentage of permeable voids prevents water loss from the concrete and
higher than the mix Ref-2 (SF5) after 180 days. The drying shrinkage offers lower drying shrinkage. The mix had the lowest permeable voids
values initially decreased up to an optimum percentage of replacement [8], thus showed an excellent performance against drying shrinkage.
(up to 10%) due to optimum particle packing [16]. After that due to an
increment in the percentage of permeable voids, higher water content 4.8. XRD results
was being stored and resulted in higher shrinkage after drying.
Higher the substitution of FA in SCC as a cement substitute lowered The variation in XRD patterns and analysis results are depicted in
the drying shrinkage values. The lowest value of drying shrinkage was Fig. 18. The major influenced compounds were selected in this analysis.
shown by the mix FA35 among all SCC mixes (except FA15WMS10 mix). The variation in the peaks of quartz (SiO2), portlandite (Ca(OH)2), cal­
The drying shrinkage values of all FA blended ternary mixes after 180 cium aluminate silicate hydrates (CASH), calcium silicate hydrate (C-S-
days were lower than the Ref-1(OPC) mix. The drying shrinkage values H), calcite (CaCO3), dolomite [CaMg(CO3)2] and ettringite [Ca6Al2(­
of mixes FA15, FA25, and FA35 were found lowered by 8.33%, 13.89%, SO4)3(OH)12⋅26H2O] were observed.
and 22.22%, respectively than the Ref-1 (OPC) mix. This improvement The peaks for the quartz in SCC mix Ref-1(OPC) were primarily
in the performance of SCC mixes was attributed to lower CaO (Table 2) detected at the 2-theta angle of 20.860◦ , 26.640◦ , and 50.139◦ . Whereas,
content in FA blended mixes which resulted in slower hydration of the values of 2-theta in Ref-2(SF5) were 20.850◦ , 26.652◦ , 36.542◦ ,
cement in SCC mixes [24]. The higher content of cement is also 39.456◦ , 50.141◦ , 59.949◦ , and 68.323◦ . The higher number of peaks for
responsible for higher shrinkage strain. Thus, the substitution of FA in quartz in the mix Ref-2(SF5) was due to the incorporation of SF in SCC
SCC as a cement replacement lowered the cement content which was mixes. The plenty availability of quartz in SF (as shown in Table 2) was
also responsible for the reduced drying shrinkage [22]. The percentage also responsible for the enhanced strength. The peaks for the portlandite
of interconnected permeable voids also influences the drying shrinkage in the mixes Ref-1(OPC) and Ref-2(SF5) were found at 18.008◦ , 28.672◦ ,
of the concrete. Higher substitution of FA showed a lower percentage of 34.102◦ , 47.121◦ , 50.813◦ , and 54.358◦ . The peaks for the CSH were
permeable voids and resulted in lower drying shrinkage values [8]. found at 29.356◦ , 32.054◦ , and 50.079◦ in all the selected mixes. The
The drying shrinkage values by collective use of WMS and FA were peaks for the calcite, dolomite, and ettringite in both the reference mixes
influenced by the substitution level of WMS and FA. Higher content of were found in traces.
WMS (20% and 30%) with any level of FA resulted in higher drying The XRD result of the WMS incorporated SCC mix revealed peaks for

Fig. 17. Variation in the percentage of shrinkage of SCC mixes with time.

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R. Choudhary et al. Structures 33 (2021) 971–985

Fig. 18. XRD spectra of mixes Ref-1 (OPC), Ref- 2 (SF5), WMS10, FA15, and FA15WMS10.

the calcite and dolomite at 29.476◦ and 30.939◦ , respectively. It was due and chemical (for FA) phenomena were attributed to the higher strength
to the presence of these compounds in the raw WMS (as shown in Fig. 4). shown by the mix FA15WMS10.
The XRD results didn’t reveal any major changes in the phase compo­
sition (i.e. CSH, CASH, portlandite, quartz), which confirms the inert 5. Conclusions
behavior of WMS. A similar finding was also found by Fourier transform
infrared radiation analysis [8]. The XRD results were also in line with The objective of this experimental program was the durability
Ashish et al. [62]. Moreover, the XRD result of the FA blended SCC mix assessment of self-compacting high-strength concrete comprising waste
(FA15) showed higher peaks for CASH. The FA had an Al2O3 compound marble slurry and fly ash, with silica fume. The compressive strength
in plenty amount, which formed higher CASH and resulted in extended results shown that the combined use of WMS, FA, and SF at an optimum
compressive strength. level (15% of FA, 10% of WMS, with 5% of SF) can be useful in the
The XRD result of the mix FA15WMS10 revealed the combined effect development of self-compacting high strength concrete. However, the
of WMS and FA. The XRD pattern showed peaks for calcite, dolomite, lowest water penetration depth (11 mm) and chloride penetration were
and CASH in the majority. Thus, it clarifies that both physical (for WMS) shown by a 35% FA blended ternary mix (FA35). The best outcomes for

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R. Choudhary et al. Structures 33 (2021) 971–985

carbonation, corrosion resistance, and drying shrinkage were offered by with various pozzolanic materials. Constr Build Mater 2018;158:173–80. https://
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revealed an average water penetration of 15 mm which was 84.21% silica. Mater Today Proc 2019;32:531–5. https://doi.org/10.1016/j.
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[13] Ministry of.Mines. Government of India, Indian Minerals Yearbook Marble, Indian
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