Professional Documents
Culture Documents
Choudhary Et Al 2021
Choudhary Et Al 2021
Choudhary Et Al 2021
Structures
journal homepage: www.elsevier.com/locate/structures
A R T I C L E I N F O A B S T R A C T
Keywords: Production of self-compacting high-strength concrete (SCHSC) needs a colossal quantity of cement, which is
Self-compacting high strength concrete perilous for the environment and economy. Researchers are intended to lower down the dependency on this
Waste marble slurry cement and seeking for alternate green materials. The incorporation of industrial by-products together with
Fly ash
mineral admixtures has been found suitable to minimize aforesaid problems. This investigation is, therefore,
Silica fume
Durability
aimed to study the durability performance of SCHSC by comprising silica fume and fly ash (mineral admixture),
XRD and waste marble slurry (WMS) as an alternative to cement. The durability of such SCHSC mixes was evaluated
by performing water permeability, chloride penetration, carbonation, corrosion, and drying shrinkage tests. X-
Ray Diffraction (XRD) analysis was carried out for the microstructural formation of SCHSC mixes. The results
revealed that the incorporation of mineral admixture and WMS improved the durability performance of the
mixes. The durability parameters confirm the optimal performance of the SCHSC made with 10% of WMS and
15% of fly ash, with 5% of silica fume.
1. Introduction This ultimately leads the higher cement production and cement pro
duction is accountable for the exudation of carbon dioxide to the envi
The relaxed and easygoing production of structural concrete makes it ronment which involves the diminution of the ozone layer [5]. Higher
the most demanding product in the construction field. However, it demand for cement and superplasticizer is challenging for civil and
consumes a huge quantity of natural and artificial resources [1]. Thus, environmental engineers. Thus, the researchers are involved in finding
the researchers are involved in developing new techniques, modern the new and green alternatives of conventional resources for sustainable
approaches, and finding alternate ingredients for the production of low- development which is also beneficial for the environment [6,7]. Many
cost, sustainable, and durable structural concrete. As a result of the new industrial by-products and stone wastes have the potential to serve as
evolution of conventional vibrated concrete (CVC), an advanced form of the partial substitute of the cement productively and beneficially [8].
structural concrete named “self-compacting concrete” (SCC) was Currently, many potential substitutes of cement such as, waste
conceived in 1988. This product was invented to overcome the shortage marble slurry (WMS), silica fume (SF), granite waste, rice husk ash, fly
of skilled labor during the concreting process and to provide a long ash (FA), metakaolin, etc. are there [9–12]. These materials have many
service life by the structural members [2]. SCC has very special char adverse effects on the environment also, and utilization of these mate
acteristics that allow constructing complex structures, concreting in rials as a partial cement substitute in SCC could lead to cleaner pro
heavily reinforced sections, reduction in construction noise, elimination duction. However, the utilization of waste materials in SCC always
of vibrators, fast construction, and smooth external finishing [3]. encompasses an ambiguity in their virtue and could lead to mechanical
In addition, the use of SCC makes the concept of colored concrete and durability concerns. Therefore, performance evaluation in terms of
also come true. However, the mix design of SCC requires a huge content fresh, hardened, and durability is always needed and the thorough
of cement (400–600 kg/m3) [4], fine aggregates, and superplasticizer. investigation of these waste materials and their behavior would lead to
* Corresponding author.
E-mail address: rgupta.ce@mnit.ac.in (R. Gupta).
https://doi.org/10.1016/j.istruc.2021.05.008
Received 29 January 2021; Received in revised form 15 April 2021; Accepted 4 May 2021
Available online 14 May 2021
2352-0124/© 2021 Institution of Structural Engineers. Published by Elsevier Ltd. All rights reserved.
R. Choudhary et al. Structures 33 (2021) 971–985
enduring in the construction field. In this study, the durability perfor at similar water to binder ratio (w/b) SCC revealed higher shrinkage
mance of SCC comprising mineral admixture (i.e., SF and FA) and WMS strain than the normal CVC. Herrera et al [25] investigated the influence
was assessed. of FA and limestone powder on the drying shrinkage of SCC. They also
reported lower drying shrinkage at a higher FA level (60%). Islam and
1.1. Literature review Islam [26] investigated the water permeability and chloride perme
ability characteristics of FA blended concrete mixes. The authors
Marble is a globally used ornamental stone that is being used in concluded the optimum results at a 30% replacement level of FA. Ismail
floors, interiors, sculptures, etc. The cutting and polishing process of et al. [27] also investigated the water permeability and chloride
dimensional marble stone involves generating WMS. Rajasthan (India) permeability of FA and slag blended concrete mixes. The authors
alone responsible for generating around six million tonnes of WMS every concluded that FA blended mixes were more durable than OPC-based
year [13]. Such a bulk augmentation of WMS has plagued with disposal mixes.
and environmental problems [14]. The safe disposal of WMS is also Dehwah [28] studied the behavior of SCC against corrosion by
responsible for the extra financial burden on the marble cutting and introducing fly ash, silica fume, and quarry dust. The author concluded
processing industries [15]. Thus, the researchers are inclined towards that the SCC mix having 30% of SF had revealed the highest corrosion.
the sustainable utilization of WMS in a lucrative manner. In order to While the SCC mix having 5% SF revealed the lowest corrosion in steel
endorse the utilization of WMS in concrete Vardhan et al. [16] bars. Singh and Singh [29] studied the carbonation resistance of the FA-
substituted the WMS in CVC as fine aggregate and investigated the in based SCC. The authors have reported a tremendous drop in carbonation
fluence on drying shrinkage. They reported a positive effect on drying resistance at high volume (60%) FA replacement in SCC as compared to
shrinkage up to 60% replacement level. However, Kabeer and Vyas [14] low volume (30%) replacement. Ashish [31] conducted a pioneered
also replaced fine aggregate with WMS in the mortar and reported an study on durability evaluation of WMS and SF incorporated CVC. The
increment in drying shrinkage. Singh et al. [17] studied the consequence author reported that the incorporation of 10% SF in CVC as a cement
of WMS on compressive strength and drying shrinkage of the cement- substitute resulted in higher resistance against carbonation. The
based mortar and concrete mixes. They adumbrated that increasing carbonation resistance of the CVC mix having 10% WMS as a cement
the WMS replacement in mortar as a cement substitute resulted in substitute was also found to be better. Massana et al. [32] studied the
decreased drying shrinkage values. However, the carbonation depth got impact of nano and micro silica as an additive on the carbonation depth
increased. of high-performance SCC. The authors reported that there was no
Moreover, many studies are also available based on the durability carbonation penetration up to a CO2 exposure of 60 days.
performance of SCC and CVC incorporating WMS. Alyousef et al. [18] The studies available in the literature provide detailed information
studied the durability performance of SCC, incorporating WMS and about various durability properties of SCC, CVC, and mortar, made with
limestone powder (20% of total powder) as a filler (cementitious ma WMS as a cement or a sand substitute. Many of them reported the
trix). They observed higher resistance against carbonation depth as well durability properties of SCC and CVC, made with FA or SF as a cement
as water penetration depth by incorporation of WMS. However, it was in substitute. However, the use of WMS or FA in SCC as a cement substitute
contradiction with the results adumbrated by Singh et al. [17] with revealed improved results but the durability performance for the com
mortar mixes. Ghorbani et al. [19] studied the corrosion behavior of bined use of WMS, FA, and SF are negligible. WMS is generally
WMS incorporated SCC mixes. They concluded that up to 10% cement considered an inert material due to a lack of pozzolan. The improve
replacement with WMS accelerated the corrosion resistance of the SCC ments in concrete performance by WMS, as reported by many studies are
mix. Li et al. [20] investigated the durability performance of the WMS due to the filler effect only. Therefore, in the present study, supple
confluent mortar mixes. They incorporated WMS in mortar at the level mentary cementitious materials (FA and SF) are also incorporated with
of 0%, 5%, 10%, 15%, and 20% as cement substitute. The authors re WMS, to investigate the behavior of SCC in the durability aspect.
ported a higher percentage of carbonation depth reduction at a 20%
replacement level. They also reported that the incorporation of WMS 2. Research significance
resulted in decreased drying shrinkage. Taji et al. [21] also studied the
corrosion behavior of WMS and granite waste incorporated CVC. They The objective of this study is to evaluate the durability performance
reported that up to 20% replacement of cement with WMS improved the of the self-compacting high-strength concrete made with green materials
corrosion resistance of the CVC mix. (WMS, FA, and SF). Earlier, the fresh and mechanical properties of
Numerous authors have reported the influence of FA on the dura similar SCHSC mixes have been evaluated [8,33]. All the SCC mixes
bility of CVC and SCC [1,22–29]. Esquinas et al. [1] investigated the fulfilled the standards in the fresh state as given in The European
durability of SCC after the replacement of cement with FA (non-con Guidelines for Self-Compacting Concrete [3]. The durability of SCC
firming FA). They found a positive impact of FA on drying shrinkage of mixes (in the present investigation) was evaluated by performing the
SCC. However, the carbonation depth of the SCC mix having non- water penetration, chloride penetration, carbonation, corrosion, and
confirming FA got enlarged as compared to the reference mix. Also, drying shrinkage. The test outcomes will ensure the reliability of such
the water penetration depth got amplified. Z. Yu et al. [30] investigated green materials as SCC ingredients. It is very important to minimize the
the water permeability of FA blended cement pastes. The authors uncertainties associated with their stagnation over time. This could lead
replaced the cement with FA at 30% and 50% and found inferior water to mitigate the environmental impact of SCC by descending the cement
permeability than the reference mix. Kristiawan and Aditya [22] studied consumption.
the consequence of high-volume FA on drying shrinkage of SCC. They
observed that the drying shrinkage got decreased as FA substitution 3. Materials and methodology
increased. They found the lowest drying shrinkage after the 65% sub
stitution of FA in SCC. 3.1. Materials
Earlier, a similar finding was also reported for SCC by J.M. Katib
[23]. He replaced cement with FA at the level of 0%, 20%, 40%, 60%, 3.1.1. Cement
and 80%. The author reported the lowest drying shrinkage at the sub Binder used in this experimental study was nearby obtainable Or
stitution level of 80%. Abdalhmid et al. [24] also replaced the cement dinary Portland Cement (OPC), grade-53 complying with BIS: 12269-
with up to 60% of FA. The authors investigated the influence of FA on 1987 [34]. The physical properties of OPC-53 are tabulated in
the drying shrinkage strain of SCC. They concluded that the substitution Table 1. X-Ray Diffraction (XRD) test was carried out on the dry cement
of FA in SCC resulted in a lower shrinkage strain. They also reported that powder and the spectrum of XRD is depicted in Fig. 1. The important
972
R. Choudhary et al. Structures 33 (2021) 971–985
Table 2
Chemical composition and physical properties of OPC53, SF, WMS, and FA.
Properties OPC-53 SF FA WMS
Compounds
SiO2 (%) 31.81 95.58 58.19 5.98
CaO (%) 47.18 0.90 0.90 46.09
Al2O3 (%) 3.55 0.71 26.93 0.98
Fe2O3 (%) 3.85 0.81 4.27 0.82
K2O (%) 0.54 0.32 1.10 0.26
MgO (%) 0.96 0.60 0.69 7.06
Na2O (%) 0.06 0.17 0.07 –
P2O5 (%) 0.20 0.45 0.21 0.10
TiO2 (%) 0.38 0.11 1.75 0.09
NiO (%) Traces – Traces –
MnO (%) 0.11 0.07 0.06 0.09
Physical Property
Specific gravity 3.14 2.22 2.1 2.71
Loose bulk density (kg/m3) 1331 600 1115 1375
Blaine air fineness (m2/kg) 286 – 353 492
Loss on ignition % 3.11 0.5 0.45 38.33
Particle shape Irregular Rounded Spherical Rounded
Fig. 2. XRD Spectrum of SF.
973
R. Choudhary et al. Structures 33 (2021) 971–985
gradation curves of the coarse and fine aggregates are depicted in Fig. 5.
The maximum size and gradation of river sand were 4.75 mm and of
Zone-II [43], respectively. The particle shape of both coarse and fine
aggregates was irregular. The physical properties of aggregates are
tabulated in Table 3.
Table 3
Physical properties of aggregates.
Aggregate Specific Water Fineness Crushing Loose
type gravity absorption modulus value (%) bulk
(%) density
(kg/m3)
Fig. 4. XRD Spectrum of waste marble slurry. Fine 2.67 1.0 2.5 – 1545
Coarse 2.74 0.4 5.98 24.5 1395
974
R. Choudhary et al. Structures 33 (2021) 971–985
Table 4
Proportions of ingredients in SCC mixes.
Mix id* Water (kg/m3) OPC-53 (kg/m3) SF (kg/m3) FA (kg/m3) WMS (kg/m3) Sand (kg/m3) Coarse aggregate (kg/m3) SP (% of total binder)
975
R. Choudhary et al. Structures 33 (2021) 971–985
3.3.6. Drying shrinkage The long-time compressive strength test results are depicted in Fig. 7.
In order to find the drying shrinkage of SCC mixes, three beams of The compressive strength results have revealed that the assimilation of
size 75 mm × 75 mm × 300 mm for each mix were prepared and cured SF in OPC-based SCC mix resulted in boosted compressive strength at 7
with water for 28 days. After 28 days, the samples were taken out of the days to up to 365 days of water curing. This boost-up in compressive
water and two bits made of copper had glued onto each sample at 200 strength was due to the filler effect and pozzolanic activity of SF, which
mm away from each other. A standard gauge was used to maintain a enhanced the process of C-S-H formation in the cement matrix (verified
distance of 200 mm. The specimens were placed in a temperature- by XRD analysis). The results were in agreement with Khodabakhshian
controlled chamber having a maintained humidity between 60 ± 5 et al. [59]. Further, the assimilation of WMS in SCC mixes at a 10%
percent. A demec gauge was used to measure the length between the substitution level had shown enhanced compressive strength than both
shrinkage bits. The change in length of the beams was recorded up to the reference mixes. This enhancement in compressive strength was
180 days by following the procedure given in ASTM C157 [54]. mainly due to the filler effect. Moreover, the minerals (dolomite and
calcite) available in WMS could be responsible for the heterogeneous
3.3.7. XRD measurements nucleation which helps in the formation of calcium hydroxide [Ca
In order to measure the available mineral phases, XRD measurements (OH)2] [58]. However, the higher assimilation of WMS (i.e. 20% and
were carried out using a PANalytical Xpert PRO diffractometer. The 30%) in SCC mixes revealed decreased compressive strength. The
powder XRD analysis was carried out by keeping the diffraction angle declination in strength was found due to the dilution of C3S and C2S
(2θ) in the range of 10⁰ to 90⁰ and step size 0.02⁰. The samples used for compounds. Similar results were also shown by Uysal and Sumer [58].
XRD analysis were collected from the 100 mm cubes by dry crushing of Moreover, the assimilation of FA at 15% and 25% (mixes FA15 and
the mortar phase. The crushed materials were sieved by a 90-µm sieve. FA25) as a cement substitute, raised the compressive strength at all
Approximately 5 g sample was utilized in XRD scanning. The XRD curing ages. The FA particles having quartz and mullite were responsible
spectra of the SCC mixes were analyzed by X’pert HighScore with an for secondary hydration as well as filler phenomena and resulted in
open database ICDD 2003 for cement-based materials. raised compressive strength. The secondary hydration process was in
continuation until 365 days of curing. Thus, the strength got improved
up to a long duration. Also, the compressive strength of the FA35 mix at
365 days of water curing was comparable with the Ref-2 (5SF) mix. The
results were in agreement with Uysal and Sumer [58].
The combined assimilation of FA and WMS showed varied
976
R. Choudhary et al. Structures 33 (2021) 971–985
compressive strength at different assimilation levels. The best result for by Islam and Islam [26] and Yu et al. [30]. However, the results were in
the compressive strength was revealed by the FA15WMS10 mix (having contradiction with Esquinas et al. [1] which might be due to dissimi
15% FA and 10% WMS). This mix resulted in the highest compressive larities in materials.
strength at all curing periods. It was due to the combined effect of filler The water permeability results of the combined replacement of
and secondary hydration showed by WMS and FA, respectively. How cement with FA and WMS had shown a very positive impact on the water
ever, no quaternary mix (OPC + SF + FA + WMA) except FA15WMS10, permeability characteristics of the SCC. All the quaternary SCC mixes
was able to reach the compressive strength level of the Ref-2 (SF5) mix. (except FA15WMS30) fall in the category of low permeability whereas,
The higher substitution of cement with FA and WMS after the optimum both the reference mixes were in the high permeability range [60]. The
level was responsible for the declined compressive strength. simultaneous filler accomplishment by WMS and pore alteration by
As per BIS 456:2000 [45], the definition of high strength concrete is, pozzolanic action of FA attributed to the improvement in water
concrete may be classified as a high strength concrete if the 28 days permeability resistance.
compressive strength is 55 MPa or higher. Therefore, after Ref-1 (OPC)
and Ref-2 (SF5), only mixes WMS10, FA15, and FA15WMS10 may be
4.4. Chloride permeability test
categorized as SCHSC.
The outcomes of the chloride permeability test are depicted graph
4.3. Water permeability test ically in Fig. 10. The chloride permeability of the SCC mixes at 180 days
ponding period was ranged from 5.25 mm to 25 mm (shown in Fig. 11).
In order to assess the susceptibility of SCC mixes against the The chloride penetration values of Ref-1(OPC) mix and Ref-2(SF5) were
permeation of water, a pressurized water permeability test was carried 22.25 mm and 19 mm, respectively. The assimilation of SF in SCC mixes
out. The test results of the water permeability test are depicted in Fig. 8. improved the resistance against the chloride permeability by 17.10%.
The outcomes of the test revealed that assimilation of 5% SF as a cement The deployment of 30% WMS as a cement substitute was attributed to
substitute resulted in better resistance against water penetration. The the highest value (25 mm) of the chloride penetration depth, while the
average water penetration depth in the Ref-1(OPC) mix was 95 mm lowest value (6 mm) of chloride penetration depth was found with 35%
which got reduced to 85 mm in Ref-2 (SF5) mix (Fig. 9). This deployment of FA in the SCC mix.
improvement was attributed to the filler effect of SF, which reduced the The chloride penetration values revealed that deployment of WMS in
percentage of permeable voids as observed by the authors in earlier SCC initially increases the chloride penetration resistance but the higher
studies [8]. deployment (20% and 30%) led to the decrement in chloride penetration
Moreover, the incorporation of 10% WMS in SCC as a cement sub resistance. The chloride penetration depth at 10% substitution of WMS
stitute also enhanced the water permeability resistance. The average was slightly lesser (by 0.5 mm) than the Ref-2(SF5) mix. But the pene
water penetration depth of the mix WMS10 was 54 mm, which was tration depths of the mix WMS20 and WMS30 were higher by 2.75 mm
36.47% lesser than the Ref-2 (SF5) mix. The higher replacement of WMS and 6 mm, respectively than the Ref-2(SF5) mix. The results of chloride
in SCC resulted in increased water permeability depths. The increment penetration were influenced by the percentage of permeable voids as
in the percentage of the interconnected permeable voids was attributed both results had a similar pattern [8].
to the enhancement of water permeability depth [8]. However, the The deployment of FA in SCC showed a continuous increment in
water permeability depths of the WMS20 and WMS30 mixes were less chloride penetration resistance as an increment in FA content in SCC
than the Ref-2 (SF5) mix. The results of the water permeability test by mixes. The lowest value of chloride penetration depth was found in the
incorporating WMS were in line with the results produced by Alyousef FA35 mix. The value of chloride penetration depth was 72.37% lower
et al. [18]. than the Ref-2(SF5) mix. The pore refinement action of FA was attrib
The deployment of FA in SCC as a cement substitute revealed the uted to this developed chloride penetration resistance. Similar results
astonishing outcomes of the water permeability test. The incorporation were also reported by Islam and Islam [26] and Ismail et al. [27].
of FA in SCC mixes showed a systematic increment in water permeability The combined behavior of WMS and FA was similar to their indi
resistance as FA content increased. The lowest value of the water vidual behavior. In quaternary mixes, WMS tends to increase the
permeability test was 11 mm which was revealed by the mix FA35. The penetration depth after its optimum level, whereas FA tends to decrease
decreased percentage of permeable voids was attributed to the resis the penetration depth after increasing its substitution level. However, all
tance developed by the deployment of FA [8]. The results revealed by the quaternary mixes showed higher resistance to chloride attack than
the water permeability test were in agreement with the results produced the Ref-2(SF5) mix. The chloride penetration depth of the mix which had
Fig. 8. Variation in water penetration depth of SCC mixes after 28 days of water curing.
977
R. Choudhary et al. Structures 33 (2021) 971–985
Fig. 9. Water penetration pattern of mix Ref-1(OPC), mix Ref-2 (SF5), mix WMS10, mix FA35 and mix FA15WMS10.
Fig. 11. Chloride penetration of the mix WMS30 and mix FA35.
978
R. Choudhary et al. Structures 33 (2021) 971–985
the highest compressive strength value (FA15WMS10), was 42.1% less carbonation depth in the mixes WMS10, WMS20, and WMS30 were 0.5
than the Ref-2(SF5) mix. Thus, it can be stated confidently that optimum mm, 0.8 mm, and 1.7 mm, respectively. This decrement in the carbon
combined use of WMS and FA could produce a highly durable SCHSC. ation resistance offered by the WMS blended mixes was due to the
The outcomes of the chloride penetration test and water perme higher availability of (CaCO3). The WMS blended mixes had a rich
ability test were found correlated to each other. Thus, a regression content of CaCO3 which was attributed to the accelerated carbonation.
analysis was carried out to find the relationship between the water The carbonation mechanisms in WMS blended mixes are explained by
permeability and chloride penetration test outcomes and shown in the chemical Eqs. (8) [29], (9) and (10) [31].
Fig. 12. A linear relationship is observed and expressed by the Eqs. (3)–
(7) for the chloride penetration using water permeability at 7, 28, 56, Ca(OH)2 + CO2 ↔ CaCO3 + H2O (8)
90, and 180 days ponding, respectively. Here CP(i) represented the
chloride penetration depth in mm on ith day of ponding and wp is water CaCO3 + CO2 + H2O ↔ 2HCO(–)
3 + Ca
(+2)
(9)
penetration depth in mm.
CP(7) = 0.0678wp + 3.6917 (R2 = 0.5288) (3) CaCO3 + H(+) ↔ HCO3 (–)
+ Ca(+2) (10)
979
R. Choudhary et al. Structures 33 (2021) 971–985
Fig. 14. Lowest and highest carbonation depth pattern of SCC mixes.
carbonation depth was slightly higher than the Ref-2(SF5) mix it was represents the 90% probability of corrosion. However, this is a quali
insignificant. tative test method and cannot provide a decisive result.
The minimum reinforcement cover provided as per BIS 456:2000 The results depicted in Fig. 15 revealed that up to 60 days after the
[45] is 20 mm and 30 mm for mild and moderate exposure, respectively. commencement of the test there was no corrosion in any SCC mix. The
Although, the highest value of carbonation depth is 17 mm, which is less incorporation of 5% SF in SCC mixes showed a positive effect against the
than the minimum cover provided to the reinforcement. The CO2 con corrosion. The half-cell values of the mix Ref-2 (SF5) were higher than
centration in the atmosphere is around 0.04%, while the concentration the mix Ref-1 (OPC). It indicated the lower corrosion in the mix Ref-2
in the carbonation chamber was maintained at 5% which was 125 times (SF5). The results were in agreement with the results shown by Deh
higher than the atmospheric level [1]. Thus, all the SCC mixes could be wah [28]. Further, the incorporation of WMS in SCC mixes also revealed
considered safe against corrosion caused by carbonation. a positive impact on corrosion characteristics of SCC. The WMS blended
SCC mixes showed a higher corrosion resistance. The half-cell potential
values of the mixes WMS10 and WMS20 were higher than the Ref-2(SF5)
4.6. Accelerated corrosion test mix. The SCC mix containing 10% WMS was in the category of 90%
probability of no corrosion even after 180 days. However, higher con
The specimen used in the corrosion test is depicted in Fig. 6. The tent of WMS revealed higher negative half-cell potential values. In
observations of the accelerated corrosion test; in terms of half-cell po ternary mixes, the mix WMS30 had the highest negative value of half-
tential and macro-cell current values are depicted in Fig. 15 and Fig. 16, cell potential. The mix underwent corrosion after 180 days of expo
respectively. The half-cell potentials (mV, C-CSE) were recorded using a sure as the half-cell values were higher than − 350 mV. The results were
high impedance voltmeter, where C-CSE represented the copper–copper in line with the results produced by Ghorbani et al. [19]. Moreover, the
sulfate electrode. The half-cell potentials values are categorized into incorporation of FA in SCC mixes also showed good resistance against
three categories. The half-cell potential values ranging from 0 to − 200 corrosion. The half-cell potential values of all FA blended ternary mixes
mV represent the 90% probability of no corrosion. The values ranging were higher than the Ref-2(SF5) mix. The higher resistance offered by
from − 200 mV to − 350 mV represent uncertain corrosion. Whereas, the the FA blended ternary SCC mixes against chloride penetration (Fig. 8)
half-cell potentials having values more negative than − 350 mV
980
R. Choudhary et al. Structures 33 (2021) 971–985
Fig. 15. Variation in half-cell potentials (mV, C-CSE) of SCC mixes with exposure time.
Fig. 16. Variation in the macro-cell current of SCC mixes with exposure time.
was responsible for higher corrosion resistance. The results were in performance against corrosion.
agreement with Dehwah [28]. The outcomes of another corrosion test method (macro-cell current)
The combined use of WMS and FA in quaternary SCC mixes revealed are depicted in Fig. 16. The results of the macro-cell current were in
a better resistance against corrosion. All the quaternary SCC mixes agreement with the outcomes of half-cell potential. However, the values
(except FA35WMS20) showed higher half-cell potential values than the of macro-cell current were less than positive 10 µA, which denotes the
Ref-2(SF5) mix. However, the quaternary mix FA35WMS20 moved to probability of no corrosion. While the half-cell potential values cate
wards more negative values and fall in the category of 90% probability gorized two mixes as a 90% probability of corrosion.
of corrosion after 180 days of exposure. The pattern shown by the half-
cell potential was almost similar to the pattern of chloride penetration
depth. The quaternary mix FA15WMS10 also showed a superior
981
R. Choudhary et al. Structures 33 (2021) 971–985
4.7. Drying shrinkage test shrinkage. The highest drying shrinkage values were shown by the mix
FA35WMS20. The drying shrinkage value of FA35WMS20 was higher by
The variation in drying shrinkage of SCC mixes over time has been 55.55% than the Ref-1 (OPC) mix. The higher CaO content in WMS
depicted in Fig. 17. The drying shrinkage values of the SCC were ranged (Table 2) and a higher percentage of permeable voids [8], were attrib
from 260 × 10-6 to 560 × 10-6 after 180 days. The incorporation of SF in uted to higher drying shrinkage values. However, the highest value of
SCC resulted in higher drying shrinkage values. The drying shrinkage the drying shrinkage was limited to 560 × 10-6, which was under the
value of the Ref-2 (SF5) mix was 8.33% higher than the mix Ref-1 (OPC) permissible value of drying shrinkage for structural concrete as per ACI
after 180 days. The quick pozzolanic action of SF due to higher fineness 224R-01 R08 [61]. Moreover, the lowest value of the drying shrinkage at
might be responsible for higher drying shrinkage [1]. The incorporation 180 days measurement was shown by the mix FA15WMS10. The drying
of WMS in SCC, initially (by 10% substitution) decreased the drying shrinkage value of the mix FA15WMS10 was lower by 27.78% than the
shrinkage and at higher replacement (by 20% and 30% substitution) the Ref-1 (OPC) mix. The lowest drying shrinkage shown by this mix was
drying shrinkage values were higher. The drying shrinkage value of the due to a 25% decrement in cement content as well as optimum particle
mix WMS10 was 17.95% lower than the mix Ref-2 (SF5) after 180 days. packing (also showed the highest compressive strength value). The
However, the drying shrinkage value of the mix WMS30 was 35.9% percentage of permeable voids prevents water loss from the concrete and
higher than the mix Ref-2 (SF5) after 180 days. The drying shrinkage offers lower drying shrinkage. The mix had the lowest permeable voids
values initially decreased up to an optimum percentage of replacement [8], thus showed an excellent performance against drying shrinkage.
(up to 10%) due to optimum particle packing [16]. After that due to an
increment in the percentage of permeable voids, higher water content 4.8. XRD results
was being stored and resulted in higher shrinkage after drying.
Higher the substitution of FA in SCC as a cement substitute lowered The variation in XRD patterns and analysis results are depicted in
the drying shrinkage values. The lowest value of drying shrinkage was Fig. 18. The major influenced compounds were selected in this analysis.
shown by the mix FA35 among all SCC mixes (except FA15WMS10 mix). The variation in the peaks of quartz (SiO2), portlandite (Ca(OH)2), cal
The drying shrinkage values of all FA blended ternary mixes after 180 cium aluminate silicate hydrates (CASH), calcium silicate hydrate (C-S-
days were lower than the Ref-1(OPC) mix. The drying shrinkage values H), calcite (CaCO3), dolomite [CaMg(CO3)2] and ettringite [Ca6Al2(
of mixes FA15, FA25, and FA35 were found lowered by 8.33%, 13.89%, SO4)3(OH)12⋅26H2O] were observed.
and 22.22%, respectively than the Ref-1 (OPC) mix. This improvement The peaks for the quartz in SCC mix Ref-1(OPC) were primarily
in the performance of SCC mixes was attributed to lower CaO (Table 2) detected at the 2-theta angle of 20.860◦ , 26.640◦ , and 50.139◦ . Whereas,
content in FA blended mixes which resulted in slower hydration of the values of 2-theta in Ref-2(SF5) were 20.850◦ , 26.652◦ , 36.542◦ ,
cement in SCC mixes [24]. The higher content of cement is also 39.456◦ , 50.141◦ , 59.949◦ , and 68.323◦ . The higher number of peaks for
responsible for higher shrinkage strain. Thus, the substitution of FA in quartz in the mix Ref-2(SF5) was due to the incorporation of SF in SCC
SCC as a cement replacement lowered the cement content which was mixes. The plenty availability of quartz in SF (as shown in Table 2) was
also responsible for the reduced drying shrinkage [22]. The percentage also responsible for the enhanced strength. The peaks for the portlandite
of interconnected permeable voids also influences the drying shrinkage in the mixes Ref-1(OPC) and Ref-2(SF5) were found at 18.008◦ , 28.672◦ ,
of the concrete. Higher substitution of FA showed a lower percentage of 34.102◦ , 47.121◦ , 50.813◦ , and 54.358◦ . The peaks for the CSH were
permeable voids and resulted in lower drying shrinkage values [8]. found at 29.356◦ , 32.054◦ , and 50.079◦ in all the selected mixes. The
The drying shrinkage values by collective use of WMS and FA were peaks for the calcite, dolomite, and ettringite in both the reference mixes
influenced by the substitution level of WMS and FA. Higher content of were found in traces.
WMS (20% and 30%) with any level of FA resulted in higher drying The XRD result of the WMS incorporated SCC mix revealed peaks for
Fig. 17. Variation in the percentage of shrinkage of SCC mixes with time.
982
R. Choudhary et al. Structures 33 (2021) 971–985
Fig. 18. XRD spectra of mixes Ref-1 (OPC), Ref- 2 (SF5), WMS10, FA15, and FA15WMS10.
the calcite and dolomite at 29.476◦ and 30.939◦ , respectively. It was due and chemical (for FA) phenomena were attributed to the higher strength
to the presence of these compounds in the raw WMS (as shown in Fig. 4). shown by the mix FA15WMS10.
The XRD results didn’t reveal any major changes in the phase compo
sition (i.e. CSH, CASH, portlandite, quartz), which confirms the inert 5. Conclusions
behavior of WMS. A similar finding was also found by Fourier transform
infrared radiation analysis [8]. The XRD results were also in line with The objective of this experimental program was the durability
Ashish et al. [62]. Moreover, the XRD result of the FA blended SCC mix assessment of self-compacting high-strength concrete comprising waste
(FA15) showed higher peaks for CASH. The FA had an Al2O3 compound marble slurry and fly ash, with silica fume. The compressive strength
in plenty amount, which formed higher CASH and resulted in extended results shown that the combined use of WMS, FA, and SF at an optimum
compressive strength. level (15% of FA, 10% of WMS, with 5% of SF) can be useful in the
The XRD result of the mix FA15WMS10 revealed the combined effect development of self-compacting high strength concrete. However, the
of WMS and FA. The XRD pattern showed peaks for calcite, dolomite, lowest water penetration depth (11 mm) and chloride penetration were
and CASH in the majority. Thus, it clarifies that both physical (for WMS) shown by a 35% FA blended ternary mix (FA35). The best outcomes for
983
R. Choudhary et al. Structures 33 (2021) 971–985
carbonation, corrosion resistance, and drying shrinkage were offered by with various pozzolanic materials. Constr Build Mater 2018;158:173–80. https://
doi.org/10.1016/j.conbuildmat.2017.09.135.
the mix FA15.
[12] Choudhary R, Gupta R, Nagar R, Jain A. Sorptivity characteristics of high strength
The water permeability results of the optimum mix (FA15WMS10) self-consolidating concrete produced by marble waste powder, fly ash, and micro
revealed an average water penetration of 15 mm which was 84.21% silica. Mater Today Proc 2019;32:531–5. https://doi.org/10.1016/j.
lesser than OPC based control mix. The chloride permeability test also matpr.2020.01.287.
[13] Ministry of.Mines. Government of India, Indian Minerals Yearbook Marble, Indian
revealed the higher resistance against chloride penetration depth by the Miner. Yearb. (2016) 1–9.
optimum mix (FA15WMS10). The average chloride penetration depth of [14] Kabeer KISA, Vyas AK. Utilization of marble powder as fine aggregate in mortar
the mix FA15WMS10 after 180 days exposure was 64.04% lesser than mixes. Constr Build Mater 2018;165:321–32. https://doi.org/10.1016/j.
conbuildmat.2018.01.061.
the OPC-based control mix. The carbonation test results showed signif [15] Marras G, Careddu N. Sustainable reuse of marble sludge in tyre mixtures. Resour
icant resistance against CO2 for the optimum mix FA15WMS10. The Policy 2018;59:77–84. https://doi.org/10.1016/j.resourpol.2017.11.009.
corrosion test results also showed significant resistance against corro [16] Vardhan K, Siddique R, Goyal S. Influence of marble waste as partial replacement
of fine aggregates on strength and drying shrinkage of concrete. Constr Build Mater
sion by the optimum mix FA15WMS10. The mix was subjected to 2019;228:116730. https://doi.org/10.1016/j.conbuildmat.2019.116730.
accelerated corrosion for a period of 180 days and still, the half-cell [17] Singh M, Srivastava A, Bhunia D. An investigation on effect of partial replacement
potential values were under the limit of 90% probability of no corro of cement by waste marble slurry. Constr Build Mater 2017;134:471–88. https://
doi.org/10.1016/j.conbuildmat.2016.12.155.
sion. The excellent performance against drying shrinkage was shown by [18] Alyousef R, Benjeddou O, Soussi C, Khadimallah MA, Mustafa Mohamed A. Effects
the optimum mix FA15WMS10. The above durability test parameters of incorporation of marble powder obtained by recycling waste sludge and
confirm the higher durability of the self-compacting high-strength limestone powder on rheology, compressive strength, and durability of self-
compacting concrete. Adv Mater Sci Eng 2019;2019:1–15. https://doi.org/
concrete made with 10% of waste marble slurry and 15% of fly ash, with
10.1155/2019/4609353.
5% of silica fume. Moreover, if the compressive strength is not a prime [19] Ghorbani S, Taji I, Tavakkolizadeh M, Davodi A, de Brito J. Improving corrosion
requirement, other mixes might be useful according to in situ re resistance of steel rebars in concrete with marble and granite waste dust as partial
quirements. For the structures subjected to pressurized water and highly cement replacement. Constr Build Mater 2018;185:110–9. https://doi.org/
10.1016/j.conbuildmat.2018.07.066.
chloride prone areas SCC mix containing 35% of FA and 5% of SF (FA35) [20] Li LG, Huang ZH, Tan YP, Kwan AKH, Liu F. Use of marble dust as paste
might be more useful. replacement for recycling waste and improving durability and dimensional
This study can be further extended by conducting the other dura stability of mortar. Constr Build Mater 2018;166:423–32. https://doi.org/
10.1016/j.conbuildmat.2018.01.154.
bility tests such as an acid attack, sulphate attack, freezing and thawing, [21] Taji I, Ghorbani S, de Brito J, Tam VWY, Sharifi S, Davoodi A, et al. Application of
alternate wetting and drying, etc. statistical analysis to evaluate the corrosion resistance of steel rebars embedded in
concrete with marble and granite waste dust. J Clean Prod 2019;210:837–46.
https://doi.org/10.1016/j.jclepro.2018.11.091.
Declaration of Competing Interest [22] Kristiawan SA, Aditya MTM. Effect of high volume fly ash on shrinkage of self-
compacting concrete. Procedia Eng 2015;125:705–12. https://doi.org/10.1016/j.
proeng.2015.11.110.
The authors declare that they have no known competing financial [23] Khatib JM. Performance of self-compacting concrete containing fly ash. Constr
interests or personal relationships that could have appeared to influence Build Mater 2008;22(9):1963–71. https://doi.org/10.1016/j.
conbuildmat.2007.07.011.
the work reported in this paper.
[24] Abdalhmid JM, Ashour AF, Sheehan T. Long-term drying shrinkage of self-
compacting concrete: Experimental and analytical investigations. Constr Build
Acknowledgement Mater 2019;202:825–37. https://doi.org/10.1016/j.conbuildmat.2018.12.152.
[25] Duran-Herrera A, De-León-Esquivel J, Bentz DP, Valdez-Tamez P. Self-compacting
concretes using fly ash and fine limestone powder: Shrinkage and surface electrical
The authors would like to acknowledge the Department of Center for resistivity of equivalent mortars. Constr Build Mater 2019;199:50–62. https://doi.
Advanced Scientific Equipment, Indian Institute of Technology Jodhpur org/10.1016/j.conbuildmat.2018.11.191.
[26] Islam MM, Islam MS. Strength and durability characteristics of concrete made with
for the accomplishment of XRD scanning.
fly-ash blended cement. Aust J Struct Eng 2013;14:303–19. https://doi.org/
10.7158/S12-037.2013.14.3.
References [27] Ismail I, Bernal SA, Provis JL, San Nicolas R, Brice DG, Kilcullen AR, et al. Van
Deventer, Influence of fly ash on the water and chloride permeability of alkali-
activated slag mortars and concretes. Constr Build Mater 2013;48:1187–201.
[1] Esquinas AR, Álvarez JI, Jiménez JR, Fernández JM. Durability of self-compacting
https://doi.org/10.1016/j.conbuildmat.2013.07.106.
concrete made from non-conforming fly ash from coal-fired power plants. Constr
[28] Dehwah HAF. Corrosion resistance of self-compacting concrete incorporating
Build Mater 2018;189:993–1006. https://doi.org/10.1016/j.
quarry dust powder, silica fume and fly ash. Constr Build Mater 2012;37:277–82.
conbuildmat.2018.09.056.
https://doi.org/10.1016/j.conbuildmat.2012.07.078.
[2] Okamura H, Ozawa K, Ouchi M. Self-compacting concrete. Struct Concr 2000;1(1):
[29] Singh N, Singh SP. Carbonation resistance and microstructural analysis of low and
3–17.
high volume fly ash self compacting concrete containing recycled concrete
[3] The European Project Group, The European Guidelines for Self-Compacting
aggregates. Constr Build Mater 2016;127:828–42. https://doi.org/10.1016/j.
Concrete, Eur. Guidel. Self Compact. Concr. (2005) 63. https://doi.org/0 9539733
conbuildmat.2016.10.067.
4 4.
[30] Yu Z, Ni C, Tang M, Shen X. Relationship between water permeability and pore
[4] EFNARC, Specification and Guidelines for Self-Compacting Concrete, Rep. from
structure of Portland cement paste blended with fly ash. Constr Build Mater 2018;
EFNARC. 44 (2002) 32. https://doi.org/0 9539733 4 4.
175:458–66. https://doi.org/10.1016/j.conbuildmat.2018.04.147.
[5] Jain A, Gupta R, Chaudhary S. Performance of self-compacting concrete comprising
[31] Ashish DK. Concrete made with waste marble powder and supplementary
granite cutting waste as fine aggregate. Constr Build Mater 2019;221:539–52.
cementitious material for sustainable development. J Clean Prod 2019;211:
https://doi.org/10.1016/j.conbuildmat.2019.06.104.
716–29. https://doi.org/10.1016/j.jclepro.2018.11.245.
[6] Jain A, Gupta R, Chaudhary S. Influence of granite waste aggregate on properties of
[32] Massana J, Reyes E, Bernal J, León N, Sánchez-Espinosa E. Influence of nano- and
binary blend self-compacting concrete. Adv Concr Constr 2020;10:127–40. https://
micro-silica additions on the durability of a high-performance self-compacting
doi.org/10.12989/acc.2020.10.2.127.
concrete. Constr Build Mater 2018;165:93–103. https://doi.org/10.1016/j.
[7] Jain A, Gupta R, Chaudhary S. Sustainable development of self-compacting
conbuildmat.2017.12.100.
concrete by using granite waste and fly ash. Constr Build Mater 2020;262:120516.
[33] Choudhary R, Gupta R, Nagar R, Jain A. Mechanical and abrasion resistance
https://doi.org/10.1016/j.conbuildmat.2020.120516.
performance of silica fume, marble slurry powder, and fly ash amalgamated high
[8] Choudhary R, Gupta R, Nagar R. Impact on fresh, mechanical, and microstructural
strength self-consolidating concrete. Constr Build Mater 2021;269:121282.
properties of high strength self-compacting concrete by marble cutting slurry
https://doi.org/10.1016/j.conbuildmat.2020.121282.
waste, fly ash, and silica fume. Constr Build Mater 2020;239:117888. https://doi.
[34] BIS 12269, 2013 Ordinary Portland Cement, 53-grade specification, Indian Stand.
org/10.1016/j.conbuildmat.2019.117888.
(2013) 1–1suns.
[9] Aliabdo AA, Abd Elmoaty AEM, Auda EM. Re-use of waste marble dust in the
[35] BIS 4031 (Part IV), Methods of physical tests for hydraulic cement. Part IV-
production of cement and concrete. Constr Build Mater 2014;50:28–41. https://
Determination of consistency of standard cement paste, Bur. Indian Stand. New
doi.org/10.1016/j.conbuildmat.2013.09.005.
Delhi. (1988) Reaffirmed in 2005.
[10] Rana A, Kalla P, Verma HK, Mohnot JK. Recycling of dimensional stone waste in
[36] BIS 4031 (Part V), Determination of Initial and Final Setting Time, Bur. Indian
concrete: A review. J Clean Prod 2016;135:312–31. https://doi.org/10.1016/j.
Stand. New Delhi. 4031 (2002) 3–6.
jclepro.2016.06.126.
[37] BIS 4031 (Part I), Method of Physical Tests for Hydraulic Cement Part 1,
[11] Gholhaki M, Kheyroddin A, Hajforoush M, Kazemi M. An investigation on the fresh
Determination of Fineness By Dry Sieving, Bur. Indian Stand. New Delhi. (1996).
and hardened properties of self-compacting concrete incorporating magnetic water
984
R. Choudhary et al. Structures 33 (2021) 971–985
[38] BIS 4031 (Part II), Determination of Fineness by Blaine Air Permeability Method, [52] ASTM G109–07. Standard test method for determining the effects of chemical
Bur. Indian Stand. New Delhi. (1999). admixtures on the corrosion of embedded steel reinforcement in concrete exposed
[39] BIS 4031 (Part III), Methods of physical tests for hydraulic cement, Part-3: to chloride environments 1. Am Soc Test Mater 2007;07:1–6. https://doi.org/
Determination of Soundness, Bur. Indian Stand. 4031 (1988) 2–7. 10.1520/G0109-07R13.2.
[40] BIS 4031 (Part VI), Methods Of Physical Tests For Hydraulic Cement Part 6 [53] ASTM C876. Standard test method for half-cell potentials of uncoated reinforcing
Determination Of Compressive Strength Of Hydraulic Cement Other Than Masonry steel in concrete. Am Soc Test Mater 2009;91:1–6.
Cement (First Revision), Bur. Indian Stand. Delhi. (2005) 1–3. https://ia800400.us. [54] ASTM C157. Standard test method for length change of hardened hydraulic-cement
archive.org/0/items/gov.in.is.4031.6.1988/is.4031.6.1988.pdf. mortar and concrete. Am Soc Test Mater 2013:237–52. https://doi.org/10.1002/
[41] ASTM C1240, Standard Specification for Silica Fume Used in Cementitious 9781118702956.ch15.
Mixtures, Am. Soc. Test. Mater. (2012) 1–7. https://doi.org/10.1520/C1240-14.2. [55] Vivek SS, Dhinakaran G. Fresh and hardened properties of binary blend high
[42] BIS 3812, Specification for Fly Ash for Use As Pozzolana and Admixture, Bur. strength self compacting concrete. Eng Sci Technol an Int J 2017;20(3):1173–9.
Indian Stand. New Delhi. 1981 (1981). https://doi.org/10.1016/j.jestch.2017.05.003.
[43] BIS 383, Coarse and Fine Aggregate from Natural Sources for Concrete, Bur. Indian [56] Nehdi M, Pardhan M, Koshowski S. Durability of self-consolidating concrete
Stand. New Delhi. (1997) 1–20. incorporating high-volume replacement composite cements. Cem Concr Res 2004;
[44] BIS 9103, Specification for Concrete Admixtures, Bur. Indian Stand. Dehli. (1999) 34(11):2103–12. https://doi.org/10.1016/j.cemconres.2004.03.018.
1–22. [57] Uysal M, Yilmaz K. Effect of mineral admixtures on properties of self-compacting
[45] BIS 456, Indian Standard Plain and Reinforced Concrete - Code of Practice, Bur. concrete. Cem Concr Compos 2011;33(7):771–6. https://doi.org/10.1016/j.
Indian Stand. New Delhi, India. (2000) New Delhi, India. cemconcomp.2011.04.005.
[46] Dadsetan S, Bai J. Mechanical and microstructural properties of self-compacting [58] Uysal M, Sumer M. Performance of self-compacting concrete containing different
concrete blended with metakaolin, ground granulated blast-furnace slag and fly mineral admixtures. Constr Build Mater 2011;25(11):4112–20. https://doi.org/
ash. Constr Build Mater 2017;146:658–67. https://doi.org/10.1016/j. 10.1016/j.conbuildmat.2011.04.032.
conbuildmat.2017.04.158. [59] Khodabakhshian A, Ghalehnovi M, de Brito J, E. Asadi Shamsabadi, Durability
[47] Rana A, Kalla P, Csetenyi LJ. Sustainable use of marble slurry in concrete. J Clean performance of structural concrete containing silica fume and marble industry
Prod 2015;94:304–11. https://doi.org/10.1016/j.jclepro.2015.01.053. waste powder. J Clean Prod 2018;170:42–60. https://doi.org/10.1016/j.
[48] BIS 516, Methods of Tests for Strength of Concrete, Bur. Indian Stand. New Delhi. jclepro.2017.09.116.
1959 (1959) New Delhi.India. [60] Ganjian E, Khorami M, Maghsoudi AA. Scrap-tyre-rubber replacement for
[49] DIN 1048-5, Testing of water permeability of hardened concrete, Dtsch. NORM. aggregate and filler in concrete. Constr Build Mater 2009;23(5):1828–36. https://
(1991). doi.org/10.1016/j.conbuildmat.2008.09.020.
[50] ASTM C1543-10a. Standard test method for determining the penetration of [61] ACI 224R-01, Control of Cracking in Concrete Structures, ACI Manual of Concrete
chloride ion into concrete by ponding. Am Soc Test Mater 2014:1–4. https://doi. Practice, ACI Comm. 224. (2008) 224.2R-1–12.
org/10.1520/C1543-10a.2. [62] Ashish DK, Verma SK, Kumar R, Sharma N. Properties of concrete incorporating
[51] RILEM TC. 56-MH, CPC-18 Measurement of hardened concrete carbonation depth. sand and cement with waste marble powder. Adv Concr Constr 2016;4:145–60.
RILEM Recomm 1988;21:453–5. https://doi.org/10.1007/BF02472327. https://doi.org/10.12989/acc.2016.4.2.145.
985