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(2021) Effect of Calcium Sulfoaluminate and MgO Expansive Agent On The Mechanical Strength and Crack Resistance of Concrete
(2021) Effect of Calcium Sulfoaluminate and MgO Expansive Agent On The Mechanical Strength and Crack Resistance of Concrete
h i g h l i g h t s
Calcium sulfoaluminate and MgO expansive agents were used together in concrete.
Effect of the blended expansive agent on the mechanical strength was investigated.
The restricted expansion and dry shrinkage of concrete were continuously monitored.
Crack resistance of concrete with the blended expansive agent was evaluated.
a r t i c l e i n f o a b s t r a c t
Article history: This work explored effects of calcium sulfoaluminate (CSA) and MgO blended expansive agent on the
Received 9 September 2020 mechanical strength and deformation of concrete. What’s more, the mechanism was investigated using
Received in revised form 14 April 2021 SEM and XRD analysis. Results show that the addition of MgO is beneficial to improve the later strength
Accepted 31 May 2021
of concrete. When the MgO content exceeds 2%, the mechanical strength of concrete at the later stage
Available online 23 June 2021
increases significantly; however, it begins to reduce when the MgO content is more than 5%. All results
illustrate that the optimum mass ratio of CSA and MgO is 2:1, and the concrete shows a certain expansion
Keywords:
at all stages, which also reduces the drying shrinkage at the later stage. Meanwhile, with the optimum
Shrinkage-compensating concrete
MgO expansive agent
mass ratio of CSA and MgO, the crack resistance of concrete can be improved by 97–127 % compared with
Crack resistance a single expansive agent.
Durability Ó 2021 Elsevier Ltd. All rights reserved.
Microstructure
1. Introduction expansion in the early stage. However, there are many disadvan-
tages, such as a large shrinkage in the later stage, delayed ettringite
Concrete is an important hydraulic construction and building reaction, large water demand, and high curing requirements [7,8].
material. During the hardening process, the shrinkage of concrete The sulfoaluminate-type expansive agents can produce a rapid
is due to its own hydration reaction and the transmission of mois- hydration reaction in the early stage. Hence, they can produce fas-
ture. Common types of shrinkage include thermal, autogenous, ter expansion in the early stage, while no expansion in the later
drying, and chemical shrinkage [1]. Shrinkage is one of the main stage. These expansive agents cannot effectively compensate the
causes of concrete cracking [2]. The shrinkage of mass concrete drying and temperature shrinkage of cement-based materials in
in water conservancy projects is mainly due to thermal and drying the later period [9,10]. On the contrary, the MgO expansive agent
shrinkage. To solve the shrinkage problem of mass concrete, a cer- hydrates slowly, and then it has the characteristics of delayed
tain amount of expansive agent can be added to it. With the hydra- expansion, which is the most economical and effective method to
tion of expansive agent, volume expansion of concrete occurs and prevent the temperature-shrinkage cracks of mass concrete [11].
the concrete produces a certain pre-stress under the external con- The low-reactivity MgO expansive agent hydrates slowly and
straints, which improves its crack resistance [3–5]. At present, causes a slight expansion in the early stage; however, after an
sulfoaluminate-type expansive agents are often used in engineer- induction period, the expansion curve grows rapidly and eventu-
ing [6], which have the advantages of fast expansion rate and large ally exceeds that mixed with high-reactivity MgO expansive agent
[11]. Compared with the traditional sulphoaluminate-type and
calcium-oxide-type expansive agents, the low-activity MgO expan-
⇑ Corresponding author. sive agent can compensate the temperature and drying shrinkage
E-mail address: yanglin06142@zzu.edu.cn (L. Yang).
https://doi.org/10.1016/j.conbuildmat.2021.123833
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
of mass concrete in the later period, and the hydration product is positions of above materials are listed in Table 1. The naphthalene-
stable [12]. Moreover, the addition of MgO expansive agent series superplasticizer (sodiun naphthalene sulphonate formalde-
improves the durability of concrete [13,14]. At the same time, hyde condensate) meets the Chinese standard GB8076-2008 [34],
the references show that the MgO expansive agent has an ability and the water reduction ratio is 16.1%. The physical properties of
of self-healing, which can repair the tiny cracks of concrete raw materials are shown in Table 2.
[15,16]. At present, MgO expansive agent has been used in many The fine aggregate is natural river sand with the maximum size
projects and has achieved good results [17,18]. of 4.75 mm and fineness modulus of 2.71. The coarse aggregate is
The calcium sulfoaluminate and MgO expansive agents have crushed stone with the size of 16–31.5 mm. The concrete mix pro-
been blended to form a composite expansive agent, making up portions used for the study of mechanical and deformation proper-
the shortcomings to obtain an appropriate amount of expansion. ties are listed in Table 3. The total mass of binder materials is
Studies show that ettringite is beneficial for the production of bru- 300 kg/m3 and the expansive agents are mixed with the replacing
cite [19–20]. At the same time, the two expansion sources show ratio of 10% invariably, i.e., 30 kg/m3 in total. However, the mass
the performance of continuity, integrity, and stability. The use of ratio of CSA and MgO is 4:1, 2:1, 1:1 and 1:0, respectively. For
moderate heat Portland cement with double expansive sources example, the C4M1 group indicates that the mass ratio of the CSA
not only produce early expansion but also later expansion, which and MgO expansive agents is 4:1, and the other groups are repre-
can improve the crack resistance of mass concrete and has sented in the same way. The OC group is prepared without expan-
achieved good applications in practical engineering [21–23]. Some sive agent, used as control specimens. The mass of 30 kg/m3 is
scholars have carried out related research on the dual-expansion replaced by cement and fly ash in the ratio of 4:1.
source expansive agents. Effects of calcium sulfoaluminate and
CaO mixed with MgO expansive agent on the strength of concrete 2.2. Specimen preparation and curing method
(mortar) and restricted expansion ratio were studied, and the
results show that the composite expansive agent reduces the early Cubic specimens with the size of 150 150 150 mm were
strength but improves the strength of concrete in the later period prepared for the compression test, and each group of three speci-
[22,24,25]. The two expansive agents have good coordination, mens were tested to assess the compressive strength. Dog-bone
and their expansion efficiency is higher than that of a single expan- shaped specimens of 600 196 100 mm were produced for ten-
sive agent [24–30]. However, the above research on the crack resis- sile strength test, as shown in Fig. 1, and the cross-sections and
tance of shrinkage-compensating concrete is based on the gauge lengths were 100 100 mm and 100 mm, respectively. Each
mechanical or deformation performance indicators, e.g., the com- group of four specimens were tested to determine the tensile
pressive and flexural indices [24,28], index of restricted expansion strength. The fresh concrete was placed by embedding a steel bar
rate [25,29,30], index of expansion rate [26], autogenous shrinkage reinforcement (10 mm diameter, 300 mm length) for a restricted
index [27]. The crack resistance of shrinkage-compensating con- expansion rate, and 12 mm thick steel plates were welded at both
crete is related to its deformation and mechanical performance, ends of the steel bar. The test of drying shrinkage was conducted
and both of them are mutually restrictive. Therefore, the use of a using the rectangular specimens with the size of
single evaluation index is imperfect. The mechanical strength and 515 100 100 mm, and three specimens were prepared for each
deformation of shrinkage-compensating concrete need to be con- mix proportion.
sidered at the same time, and a comprehensive index should be For above specimens, the compression and axial tensile speci-
used to evaluate the crack resistance of shrinkage-compensating mens were cured at the standard condition (20 ± 2 °C and 98% rel-
concrete. Furthermore, it is necessary to conduct relevant research ative humidity) after demolding until up to the test age. The
on the crack resistance of concrete at different stages. specimen with restricted expansion rate was cured in water at
In this work, effect of calcium sulfoaluminate (CSA) expansive the temperature of 20 ± 2 °C to the test age. The specimens used
agent combined with MgO expansive agent on the compressive for measuring the dry shrinkage were cured under the conditions
strength, axial tensile strength, restricted expansion ratio and dry of 20 ± 2 °C and 65 ± 5% relative humidity.
shrinkage deformation was carried out. It aims to offer a basis for
the preparation of shrinkage-compensating concrete and improve 2.3. Test methods
the crack resistance.
2.3.1. Mechanical properties test
2. Material and methods A WAW-1000 servo-hydraulic universal testing machine was
used to measure the mechanical properties of concrete, including
2.1. Materials the compressive strength and axial tensile strength of the speci-
mens on the 14th, 28th, and 60th day of curing. The load rates
P O 42.5 Portland cement (Chinese standard GB175-2007 [31]) for compressive strength and axial tensile test were controlled at
and Grade Ⅰ fly ash (Chinese standard GB/T1596-2017 [32]) were 0.5 MPa/s and 0.4 MPa/min, respectively. ABX120-100AA strain
used in this work. The CSA and MgO expansive agents were con- gauge (length of 100 mm) was used to measure the concrete strain.
formed to the Chinese standard GB23439-2017 [33], and the reac- After the specimen was removed from the curing room, the surface
tion time between MgO expansive agent and citric acid was 160 s, of the middle part was dried with a hair dryer, and then the strain
which was used to evaluate the activity of MgO. The chemical com- gauges were glued on two sides of the test specimen, as shown in
Table 1
Composition of raw materials.
Composition (%) SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O SO3
Cement 22.65 4.98 4.10 60.43 1.9 – – 2.31
Fly Ash 41.10 23.6 1.14 2.10 1.40 – 1.10 0.40
MgO 1.51 0.68 0.48 2.18 93.50 – – –
CSA 25.75 15.50 0.90 24.1 0.90 0.10 0.49 28.78
2
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
Table 2
Physical properties of raw materials.
Properties Specific surface area (m2/kg) Density (g/cm3) Setting time (min)
Initial setting Final setting
cement 386 3.16 90 300
fly ash 528 2.10 — —
CSA 267 2.71 154 209
MgO 250 2.65 235 280
Table 3
Mix proportions of concretes (kg/m3).
Group Water Cement Sand Stone CSA MgO Superplasticizer Fly ash
C4M1 140 214 711 1283 24 6 2.09 54
C2M1 140 214 711 1283 20 10 2.09 54
C1M1 140 214 711 1283 15 15 2.09 54
C1M0 140 214 711 1283 30 0 2.09 54
OC 140 238 711 1283 0 0 2.09 60
device was adjusted to ensure that the eccentricity was not greater
than 15%. The axial tensile test of concrete is shown in Fig. 2.
L1 L
e¼ 100 ð1Þ
L0
45
C4M1
40 C2M1
35 C1M1
Compressive Strength (MPa)
C1M0
30
OC
25
20
15
10
Fig. 4. Test of drying shrinkage.
5
0
3. Results and discussion 14 day 28 day 60 day
Age (days)
3.1. Effect of mass ratio on compressive and tensile strength of
concrete Fig. 6. Compressive strength of concrete at different age.
4
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
2.0
OC
3.2. Effect of mass ratio on the elastic modulus of concrete
1.5
The elastic modulus of concrete is its basic mechanical property
parameter. It develops with the hydration reaction of cement and
1.0
is closely related to the microstructure of concrete [41]. The change
in the elastic modulus of concrete at various ages is shown in Fig. 9.
0.5 It can be observed from the figure that, compared with OC, the
addition of 10% CSA slightly reduced the elastic modulus of con-
0.0 crete in 14 days, which is consistent with the result obtained from
14 day 28 day 60 day Li et al. [42]. Under the condition of MgO and CSA blended expan-
Age (days) sive agent, with the increase of MgO content, the elastic modulus
of concrete decreased at 14 days. The elastic modulus of the
Fig. 7. Tensile strength of concrete at different age.
C1M1 group at 14 days decreased by 6.4% compared with that of
the C1M0 group. At 28 days, there was insignificant difference for
the elastic modulus of concrete prepared with various mixes. How-
ever, at 60 days, the elastic modulus of the C2M1 group increased
by 5.2% compared with that of the C1M0 group. Even so, the elastic
modulus variation of concrete prepared with different mix propor-
tion was limited.
5
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
C2M1
100 From 14 to 90 days, with the continuous hydration of the MgO
C1M1
90 expansive agent, the restrained expansion ratio of shrinkage-
C1M0
80 compensating concrete gradually increased. At 28 days, the
OC
70 restrained expansion ratio of the C1M1 and C2M1 groups was sim-
60 ilar to that of the C1M0 group. At 90 days, the restrained expansion
50 ratio of C1M1 group increased by 22.3% compared with the C1M0
40 group. These results showed that, compared with the C1M0 group,
30 the restrained expansion ratio of concrete mixed with MgO expan-
20 sive agent continuously increased after 14 days, even though the
10 growth rate was less than that in the early stage (before 14 days).
0 The composite expansive agents composed of MgO and CSA not
14 day 28 day 60 day only produced a rapid expansion and high expansion amount,
Age (days) but also continued to expand in the later period.
There are two reasons for the expansion of shrinkage-
Fig. 10. Ultimate tensile microstrain value of concrete at different age.
compensating concrete under water curing conditions. Firstly,
the internal hydration products (C-S-H gel) of concrete absorbed
free water from the external environment to produce expansion
was mixed. From 14 to 60 days, with the further hydration of MgO [44]. Secondly, the expansive agents hydrated to form ettringite
expansive agent, the growth rate of the ultimate tensile micros- (AFt) and Mg(OH)2 crystals, both of them brought volume expan-
train value of concrete increased significantly in the later period. sion of concrete. Under the immersion condition, the concrete
At 60 days, the ultimate tensile microstrain value of the C2M1 tended to be saturated and the hydration of CSA completed in a
group increased by 26.6% compared with that of the C1M0 group. short time. Moreover, the ettringite presented a compact morphol-
The incorporation of MgO expansive agent improved the ultimate ogy and steady crystalline character with external water supply
tensile microstrain value of concrete in the later period, which is [39]. Therefore, the restrained expansion rate of C1M0 group had
benefit to improve the crack resistance of concrete. no significant variation after 14 days.
3.4. Effect of mass ratio on restrained expansion ratio of concrete 3.5. Effect of mass ratio on the drying shrinkage value of concrete
Fig. 11 shows the restrained expansion ratio of shrinkage- The drying shrinkage value of concrete is shown in Fig. 12. Both
compensating concrete under water curing conditions. It can be of shrinkage-compensating concrete and OC showed drying
observed that the C1M0 group had a higher restrained expansion shrinkage at the temperature of 20 °C and relative humidity of
ratio and growth rate during the first 14 days. When the amount 60%. The dry shrinkage value of OC increased rapidly before
of the MgO expansive agent increased, the restrained expansion 28 days and tended to be steady after 28 days. The drying shrink-
ratio of concrete in the early stage (before 14 days) gradually age values of OC at 7 and 14 days are 56.1% and 81.0% of the 28-
decreased. It indicated that the early expansion effect of the MgO day drying shrinkage values. This is because the self-shrinkage
expansive agent was not apparent. At 14 days, the restrained induced by hydration reaction for OC concrete is significant in
expansion ratio of the C2M1 and C1M1 groups decreased by 12.4% the early stage, but it cannot be recompensed in time.
and 24.3%, respectively, compared with the C1M0 group. The As shown in Fig. 12, the drying shrinkage value of shrinkage-
hydration reaction of the CSA mainly occurred in the early stage compensating concretes was less than that of OC. The drying
(before 14 days), and the 14-day restrained expansion ratio of shrinkage values of the C1M0 group at 14, 28, and 60 days were
the C1M0 group reached 94% of that at 120 days. The restrained
expansion ratio of each group of concrete met the requirements
of the Chinese standard GB50119-2013 for the minimum
-700
-600
Drying shrinkage deformation (%)
0.040
-500
0.035
Restrained expansion ratio (%)
0.030 -400
0.025 -300
0.030
0.020 -200
0.025
0.015
-100 OC C1M0
C2M1
0.010 0.010 C1M1 C2M1
C1M1 0
0.005
C4M1
0.005 C1M0 0.000
0 2 4 6 8 10 12 14
100
0.000
0 20 40 60 80 100 120
0 10 20 30 40 50 60
Age (days) Age (days)
Fig. 11. Restrained expansion ratio of concrete at different time. Fig. 12. Drying shrinkage evolution of concrete.
6
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
0.01
3.6. Concrete crack resistance index
7
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
of concrete is small. From 28 to 60 days, the crack resistance of The interface transition zones (ITZs) between cement paste and
shrinkage-compensating concrete mixed with MgO and the CSA aggregate of the C1M0 and C2M1 groups are shown in Fig. 15. At
was significantly improved. The crack resistance of concrete mixed 14 days, a large number of ettringite crystals were found in the
with 10% CSA at 14, 28 and 60 days was separately improved by ITZ of C1M0 group, which reduced the crack width and improved
42.7%, 39.5% and 49.2%, compared with that of OC. Although the the property of ITZ. The crack width of ITZ in the C1M0 group
addition of 10% CSA reduced the mechanical properties of concrete, was smaller than that of the C2M1 group, and thus the mechanical
it reduced the drying shrinkage value. Under the condition of MgO strength of U1M0 was higher than that of the C2M1 group. With the
and CSA mixture, with the increase of MgO expansive agent con- curing age increasing, the bonding cracks reduced due to the
tent, the crack resistance of concrete increased first and then hydration reaction of the MgO expansive agent, and the concrete
decreased. Compared with the C1M0 group, the crack resistance microstructure became denser. At 60 days, the crack width of
of C1M1, C2M1, and C4M1 groups at 14 days was improved by C1M0 was larger than that of the C2M1 group, and thus the mechan-
42.2%, 99.0%, and 38.7%, respectively. Similarly, at 60 days, the ical properties of C1M0 were lower than those of the C2M1 group.
crack resistance of the C1M1, C2M1, and C4M1 groups was improved The microstructures of OC and C2M1 groups are shown in Fig. 16.
by 37.9%, 127.8%, and 57.0%, respectively. These results showed When the curing age came up to 60 days, the shrinkage of concrete
that the addition of MgO expansive agent improved the crack resis- caused micro-cracks. From the crack width of the two groups, it
tance of concrete, besides the optimal mass ratio is 2:1. was found that the incorporation of the MgO expansive agent
reduced the width of microcracks in concrete, which improved
its mechanical properties.
3.7. Internal microstructure of concrete
At 14 days, the internal microstructure of concrete is shown in 3.8. XRD phase analysis
Fig. 14. There were many pores and microcracks in the C4M1 and
C1M1 groups. With an increase in the amount of CSA, the number Fig. 17 shows the XRD patterns of C1M0 concrete at 14, 60, and
of ettringite crystals increased. For C4M1 concrete, needle-rod 120 days. It was observed that the peaks of AFt had no obvious
ettringite crystals and C-S-H gels filled the pores to form a network change with the time increasing from 14 days to 120 days. This
structure [39]. However, for the C1M1 group, a small amount of indicated that the hydration reaction of CSA was nearly completed
ettringite crystals were formed in the pores, which cannot fully fill before 14 days, then the expansion deformation of concrete was
the internal pores of concrete. Then, the mechanical strength of the not affected after 14 days.
C1M1 group in the early age (14 days) was lower than that of the Fig. 18 shows the XRD patterns of the C4M1, C2M1, and C1M1
C4M1 group. groups at 14 and 120 days. The intensity of AFt peaks increased
8
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
deformation at 120 days. This is the main reason that the concrete
mixed with the blended expansive agents continued to expand in
the later period.
AFt
Intensity
1 1 1 - SiO2
(a) 14 day C4M1 (b) 60 day C4M1
2 - CaCO3
C2M1 C2M1
3 - Ca(OH)2
C1M1 1 C1M1
2
4 - Mg(OH)2
1 1 5 - C3S
2 3 3 1
7 4 6 1
1 6 - C2S
7 3 3 4 8 1 7 6 8 3 5
7 6 5 1 7 - AFt
3 6
8 - MgO
10 20 30 40 50 60 70 10 20 30 40 50 60 70
2θ (degree) 2θ (degree)
Fig. 18. XRD patterns of concrete mixed with CSA and MgO expansive agent.
9
J. Guo, S. Zhang, C. Qi et al. Construction and Building Materials 299 (2021) 123833
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