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Artifcial Intelligence With Robotics For Advanced Manufacturing Industry Using Robot Assisted Mixed Integer Programming Model
Artifcial Intelligence With Robotics For Advanced Manufacturing Industry Using Robot Assisted Mixed Integer Programming Model
https://doi.org/10.1007/s11370-020-00326-7
Abstract
Digital technologies and artificial intelligence (AI) solutions are growing and changing rapidly and staying at the top are
increasingly complicated. Presently, a rapid transformation occurs in advanced manufacturing, the world of innovation, and
mass adoption. Robots become even more crucial as now, because they can be connected to the human mind through the
machine/brain interface as AI evolves. A significant need to enhance productivity from the manufacturing sector provides
the world economy with punishing challenges. The paper addresses the problem in real-world industry applications of the
enforcement of an autonomous industrial mobile robot, in all such areas, namely communication, scheduling, mobile robot
technology, and planning. The robot-assisted mixed-integer programming model (RA-MIPM) has been proposed for find-
ing the optimal solution for the problem. This paper deals with the issue of the sequence of optimum feeding in a cell with
feeders fed by a mobile manipulation arm robot. The efficiency criteria are to reduce the robot’s cumulative travel time in
a particular program horizon. Besides, the robot must be designed for production lines to operate within the cell without a
lack of feed components.
1 Introduction and its related works manufacturing lines and clients, will make it possible [3].
In the last decade, AI algorithms have been used to examine
Manufacturers compete to meet the ever-changing demands sustainability [4]. The autonomous workforce is sensitive
of the market [1]. This requires manufacturing lines that are to human intent which desires to inform them. The human
sufficiently adaptive, intelligent and flexible to meet cur- should work together with the robots, not only without
rent demands. The leaders of businesses and manufacturers apprehension and with peace of mind, realizing that they are
concluded that business and industrial production should be respected and worked with their robotic co-workers properly
integrated [2]. An important step forward in industrial pro- [5]. This will lead to an exceptionally high-quality produc-
cesses and strategies is needed for such integration. Besides, tion process, prosperous trustworthiness and lower waste
the integration of a variety of facets, including suppliers, and associated costs. Robots are a programmable machine
and an ideal human collaborator for certain situations, which
can perform repetitive tasks [6]. The next industrial revolu-
* Hong Xiao tion may introduce a new generation, robotic productions
Xiaohong198017@163.com with a human touch has the collaborative robots that are
BalaAnand Muthu aware of the human presence and therefore responsible for
balavdy@gmail.com the health and risk requirements. The worker begins a task
Seifedine Nimer Kadry and a robot uses a camera to track the process. The robot
s.kadry@bau.edu.lb is linked with a processing computer, which uses machine
1 learning to take the image, perform image processing and
School of Finance and Economics, Anhui Science
and Technology University, Bengbu 233100, AnHui, China learn patterns [7]. It monitors human beings, monitors the
2 environment and tells what the operator is going to do next
V.R.S. College of Engineering & Technology, Villupuram,
India with the help of a deep learning analysis of human intentions
3
Beirut Arab University, Lebnon, Lebanon
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Intelligent Service Robotics
[8]. Figure 1 shows the advanced manufacturing industry’s The main assistance of the paper are discussed as follows,
basic structure.
Manufactures visualize the requirement for evolving pro- • To scheduling the multipart feeding of a single mobile
duction systems, combined with new help automation and robot, whose periods could be calculated using the inven-
mobile robots, the best of both worlds [9]. Mobile robots tory system.
are easy-going for certain tasks, like carrying and machine • The mathematical model has been proposed robot-
care, feeding materials, preassembly or quality checks at assisted mixed-integer programming model (RA-MIPM)
the various production workstations with handling arms and addresses the scheduling problem.
embedded batteries. These tasks are so complex that mobile • The experimental results have been discussed for the bet-
robots are capable of assuming their responsibility. Besides, ter performance of the proposed system.
the use of mobile robots will result in fewer energy con-
sumptions or less cost-change devices than the typical fixed The remainder of the paper discussed as follows: Here
surface industrial robots [10–13]. These benefits pave the Sects. 1 and 2 discuss the significance of AI and robotics
way for the implementation of mobile robots within trans- in the advanced manufacturing system. In Sect. 3 robot-
formable manufacturing systems. In this analysis, a given assisted-mixed-integer programming model (RA-MIPM)
issue is considered throughout particular for a single mobile has been proposed for the effective solution for the schedul-
robot that automatically performs multiple feeding actions ing and feeding the tasks to individual tasks. In Sect. 4 the
by collecting containers and moving and loading them in the experimental results has been demonstrated. Finally, Sect. 5
feeders necessary [14–17]. To reliably use mobile robots, concludes the research paper.
however, these feeding tasks must be properly configured
[18]. Therefore, it is important to prepare for mobile robots
to feed operations with a sequence to work efficiently while 2 Literature review and its outcomes
meeting other technical constraints [19]. A selection of the
best sequence has been done through various feeding strate- Gini and Gini [20, 21] proposed the mixed-integer program-
gies and models. Many typically inflexible robots are called ming model (MIP) for a mobile robot in the manufactur-
scheduling theory and operate on specified paths and carry ing industry. For multiple feeding tasks, a process using the
out several times a confined sequence of activities. There is inventory (s, Q) scheme is used with the MIP formula. The
still an absence of planning for a free-speed mobile robot implications of the proposed MIP model are shown by the
that can travel in a production cell to execute multiple feed- case study in a factory at a propeller production line. For
ing tasks containing the collection, transfer, and delivery of the solution of large-scale mobile robot planning problems,
components to feeders. a meta-heuristic approach will be taken into consideration.
Besides, re-programming mechanisms are to be developed
to deal with real-time disruptions based on calendars and
feedback received from the floor of the shop. For further
analysis, when reviewing a huge number of feeders and a
Supply
network longer scheduling period, it will increase the complexity of
the problem.
Economic
Regulation and financial
Dang et al [22] introduced the genetic algorithm for the
system optimization of the manufacturing procedure of a robotic
arm under fuzziness. For an actual manufacturing proce-
dure, the assembly line balance issue of type 2 (SALBP-2) is
Advanced
Manufacturing solved through the implementation of fuzzy processing time.
Industry Real processing time data values are stored and uncertainty
Sustainability Cost calculated. The genetic algorithm (GA) is the optimizing
instrument for the fuzzy SALBP-2 solution. The validity
of the approach proposed is checked for the construction
process of the metal-based robotic arm. The validity of the
Innovation Productivity proposed method is tested. The results demonstrate that
the proposed GA is capable and effective in identifying the
optimum workstations sequence, which provides the optimal
cycle time.
Zacharia et al [23] initialized the robotic kitting system
Fig. 1 Advanced manufacturing industry (RKS) to determine the performance of the assembly plant.
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Intelligent Service Robotics
Picking of orders is the operation to collect parts neces- is limited to only integer values. Memory and solution time
sary for the assembly of finished products from the storage will increase exponentially when the problem size increases
places. Kitting is called making a ready-to-purchase box or by adding more integer variables. In general, therefore, the
parts kit. Flexible robotic systems will greatly help indus- MIP method can only be used for small issues with few feed-
tries to boost their operation’s efficiency. In robotics and ers in a short planning horizon of production lines, i.e., only
artificial intelligence, a wide range of things to be selected for a few scheduling tasks. The MIP model provides optimal
can be handled given some remaining limitations in connec- solutions for these scenarios, which are used as a benchmark
tion with the diversity of components and system character- for quantifying the benefits range of the genetic algorithm-
istics. In this article, a robotic fitting system that runs on a based heuristic analysis. The following paragraphs provide
rail system with a robotic arm and travels through a narrow assumptions, notes, timescales, and formulation of the MIP
aisle to select parts is studied. The objective is to evaluate model. Table 1 shows the symbol description of the pro-
the performance of robotic kitting systems in cycle times posed mathematical model.
by modeling the elemental kitting operations that the robot
conducts (pick, position, journey, tool change, etc). 3.2 Pre‑assumptions
Boudella et al [24] introduced the collaborative assem-
bly system (CAS) to compare the traditional robot system. • All tasks are periodic, autonomous and allocated to the
The cost of direct output throughput and unit was taken same robot.
into account for comparison. In the case of joint systems, it • One or more SLC(s) can be borne at a time on a mobile
becomes more complicated to estimate those performance robot.
figures, which are easy in traditional automated assembly • The time of the mobile robot and the working time and
systems. The allocation and the way they interfere/collabo- the feeder part rate are known and compatible with the
rate while assembly of both tasks between the human and feeder system.
the robot affects the output of CAS. To take these parameters • All machine feeders are fed to the highest level mobile
into account, many system attributes have been introduced analysis.
and a mathematical model to determine the actual conveni- • An autonomous mobile industrial robot is viewed in an
ence of the industrial CAS establishment. environment free of disturbance.
To overcome these issues, in this paper, a robot-assisted
mixed-integer programming model (RA-MIPM) has been The modular mobile robot system functions are as
proposed for scheduling tasks in the various robots in the inferred from Table 1 and Fig. 2. The architecture of the
advanced manufacturing industry. The mobile robot integra- mobile robot system and its autonomous versatility allow
tion has been taken into account in this report. How to con- it to function adequately in Cloud manufacturing (CMfg)
figure an industrial integration and mobile robot framework environments, where the dynamic flexibility of resource sup-
and mobile robot communicate execution and interacts with ply is a distinctive feature of CMfg. Besides, the capacity of
a production system. GA-based heuristics to prepare for the a mobile robot for rapid reconfiguration for different tasks
industrial application for the multiple component feeding enables minimized downtime, high efficiency, and instant
actions for the mobile robot has been proposed. demand response in the CMfg setting. Multipart feeding,
which is to load multiple parts or components in feeders at a
time is recently analyzed for the most appropriate procedure
3 Robot‑assisted mixed‑integer for the mobile robot. These feeders are intended to supply
programming model parts automatically in a typical production cell to machines
on one or more production lines. Manually multiple part
3.1 Mathematical model feeding is performed, manufacturing tasks are added to the
unvalued, and production workers are often interruptive
A model for the mobile robot encountered m feeders to per- (intermediate or periodic). If workers fail to fill feeders, it
form multiple tasks for feeding is established to determine an can interrupt production lines. The automation of multiple
optimal sequence. All feeding tasks are known in advance, feeds, therefore, has high industrial potential. The use of
which correspond to the deliveries of small load carriers the mobile robot will decrease the reliance on make feeding
(SLCs). This model takes into account the soft time win- tasks more versatile, human intervention, and pave a way for
dows scenario that allows for breaches of the upper bound. the development and implementation of the manufacturing
The mobile robot is centered on a central warehouse that methods based on clouds.
restricts the mobile robot’s carrying capacity. Integer vari-
ables make it more difficult to solve non-convex optimiza-
tion problems. A set of decision variables in the MIP model
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Mobile Vision
platform
Module
Interfaces: electrical,
mechanical, man
machine software,
Robot
Tooling
manipulator
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∑
The object function (4) minimizes the overall weighted yikt ≤ |X| − 1 ∀t ∈ T, ∀X ⊆ Xt
jl (10)
objective of mobile robotic travel time and the cumula- (j,l),(i,k)∈X
Release me
Feeder j
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Intelligent Service Robotics
( ) ( )
∑ ∑
yikt yikt
( )
wjl + 𝜔j + rji jl
−K 1− jl
+ zik − zjl
t∈T t∈T
( ) { }
× rj0 + 𝜔0 + r0i − rji ≤ wik ∀j, i ∈ M, l ∈ 1, 2, … , mi
(15)
mj
∑∑ ∑
t × yikt
{ }
zik = jl
∀i ∈ M�{0}, k ∈ 1, 2, … , mi
j∈M l=1 t∈T
(16)
∑
yikt
{ } { }
zik ≥ zjl jl
∀j, i ∈ M, l ∈ 1, 2, ..mj , k ∈ 1, 2, … mi
t∈T
(17)
yikt
{ } { }
jl
∈ {0, 1}∀t ∈ T, ∀j, i ∈ M, l ∈ 1, 2, … mj , k ∈ 1, 2, ..mi
(18)
zjl ∶ positive integer variable
(19)
{ }
∀j ∈ M�{0}, l ∈ 1, 2, … mj
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Fig. 4 Productivity ratio
Fig. 5 Safety performance of
robotic system
environment and this research shows that the impact on pro- Table 2 Safety performance analysis
duction environments of automation safety is complex and Total number MIP RKS SALBP-2 CAS RA-MIPM
extends beyond the simple improvement or degradation of of datasets
safety performance. The performance criterion is to reduce
the robot’s total travel time to a certain plan horizon. Fig- 10 24.2 26.7 30.4 35.2 40.3
20 35.8 56.4 68.2 79.3 71.1
ure 5 shows the safety performance of the robotic system.
30 46.9 66.3 78.1 80.2 81.7
Table 2 shows the real demonstration and quantitative
40 57.8 78.9 84.3 85.7 88.6
tests are performed to analyze the methodology. In particu-
50 60.7 80.1 86.9 88.1 98.7
lar, the performance of the mixed-integer programming
model and heuristical genetic algorithm-based real data has
been used to examine the real-world example of two dif-
ferent cases. Finally, different problem cases are randomly (iii) Efficiency Ratio determination
produced and tested to demonstrate more convincingly the Robots are key productivity enhancement tools. To date,
performance of the approaches proposed. the majority of robotic adoptions are in production where
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Intelligent Service Robotics
a wide range of manual tasks are performed with greater Table 3 Efficiency ratio determination
efficiency and consistency than humans. The convergence Total number MIP RKS SALBP-2 CAS RA-MIPM
of digital technology and production is leading to a new of datasets
paradigm of production: a high-volume, high mix strategy
10 48.1 56.2 45.5 79.1 80.1
that makes it possible for cost-effective production in smaller
20 50.3 67.2 53.4 80.8 83.3
manufacturing plants to meet local markets more efficiently
30 55.6 78.7 59.7 83.6 84.5
throughout the world. The proposed method achieves a high-
40 66.5 79.8 64.1 84.4 90.7
efficiency ratio when compared to other existing methods.
50 79.8 80.3 68.3 86.2 97.9
Figure 6 demonstrates the efficiency ratio of the proposed
method.
Table 3 demonstrates the efficiency ratio of the proposed
RA-MIPM method. Artificial intelligence (AI) with robots cycle time, processing times are then used. The results
is capable of enhancing and enhancing human capacity and show the efficiency and capability of the proposed genetic
helping companies to achieve more quickly and more effi- algorithm in identifying the optimum cycle time of tasks
ciently. It can reduce costs and increase productivity, profit- assigned to the workstations. Figure 8 demonstrates the
ability, efficiency and workplace efficiency. cycle time versus the number of generations.
(iv) Computational cost Hence, the efficiency criteria are to reduce the robot’s
In manufacturing, continuous maintenance of machinery cumulative travel time in a particular program horizon has
and equipment for production lines represents a significant been experimentally analyzed. Besides, the robot must be
cost and has an important effect based on any asset-related designed for production lines to operate within the cell with-
production activity. The proposed method permits drastic out a lack of feed components shows significant outcomes.
reductions in expensively unplanned downtimes and an
extension of the RUL of production machinery and equip-
ment to the rest of the useful life. The proposed RA-MIPM 5 Conclusion
method has low maintenance cost when compared to other
MIP, RKS, SALBP-2, and CAS. Figure 7 demonstrates the The article examines the problem of the realization in the
computational cost of the proposed RA-MIPM method. real-world of an autonomous, mobile industrial robot. The
(v) Cycle time versus Generations multi-criteria optimization problem is taken into account
For a real process of manufacture reviewing in the pro- in the mobile robot planning tasks and the interactions,
cessing times the flexibility. Since the data determined in communications and mobile robot technology. The key
the realistic environment are uncertain and imprecise, there novelties of this paper include the planning of soft-time
are major interests in considering the robot-assistant MIPM work periods concurrently and the limitation of the mobile
method. Real data values are collected and estimated in robot’s capability and the mobile robot technology transi-
uncertain terms for processing times. To find the optimal tion from a lab setup to an application in the real world.
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Intelligent Service Robotics
Fig. 7 Computational cost
Mobile robot technologies and abilities, as well as ways of Acknowledgements This research is supported by Humanities and
using the mobile robot, are furthermore the basis to develop Social Sciences Key Project of Anhui Provincial Department of Educa-
tion: Research on the Evaluation of the Efficiency of Technology Inno-
and implement cloud-based production systems that provide vation in Equipment Manufacturing Industry in Anhui Province and
the resource provision with a more dynamic and versatile the Driving Path of Global Collaborative Innovation(SK2018A0585).
design, and provide near-immediate access to the abilities
and resources and with the help of artificial intelligence
technology. To find near-optimal solutions, a heuristical GA References
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