Scribd Logo
Upload

Welcome to Scribd!

  • 53 views

    Jsa For Hydro Test Activites Generic

    Uploaded by

    Shahid Raza
    This document provides a job safety analysis for hydrotesting activities at a DE-Ethanizer area and laydown yard. It identifies potential hazards and corresponding hazard controls for scaffold erection and pressure testing. For scaffold erection, hazards include falling, structure collapse, equipment damage, improper fall protection, spacing, foundations, unqualified supervisors, and more. Controls include using approved metal components, submission of erection plans, inspection of fittings, proper plank stacking, and requiring qualified erection crews. For pressure testing, hazards are pipe rupture, high pressure water blast, and hazardous testing fluids. Controls involve following approved written procedures, ensuring proper design for pressures, using proper gaskets, venting hazardous gases away from workers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content

    You might also like

    Jsa For Hydro Test Activites Generic

    Uploaded by

    Shahid Raza
    53 views4 pages
    This document provides a job safety analysis for hydrotesting activities at a DE-Ethanizer area and laydown yard. It identifies potential hazards and corresponding hazard controls for scaffold erection and pressure testing. For scaffold erection, hazards include falling, structure collapse, equipment damage, improper fall protection, spacing, foundations, unqualified supervisors, and more. Controls include using approved metal components, submission of erection plans, inspection of fittings, proper plank stacking, and requiring qualified erection crews. For pressure testing, hazards are pipe rupture, high pressure water blast, and hazardous testing fluids. Controls involve following approved written procedures, ensuring proper design for pressures, using proper gaskets, venting hazardous gases away from workers.

    Original Description:

    Original Title

    Kupdf.net Jsa for Hydro Test Activites Generic

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document provides a job safety analysis for hydrotesting activities at a DE-Ethanizer area and laydown yard. It identifies potential hazards and corresponding hazard controls for scaffold erection and pressure testing. For scaffold erection, hazards include falling, structure collapse, equipment damage, improper fall protection, spacing, foundations, unqualified supervisors, and more. Controls include using approved metal components, submission of erection plans, inspection of fittings, proper plank stacking, and requiring qualified erection crews. For pressure testing, hazards are pipe rupture, high pressure water blast, and hazardous testing fluids. Controls involve following approved written procedures, ensuring proper design for pressures, using proper gaskets, venting hazardous gases away from workers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    53 views4 pages

    Jsa For Hydro Test Activites Generic

    Uploaded by

    Shahid Raza
    This document provides a job safety analysis for hydrotesting activities at a DE-Ethanizer area and laydown yard. It identifies potential hazards and corresponding hazard controls for scaffold erection and pressure testing. For scaffold erection, hazards include falling, structure collapse, equipment damage, improper fall protection, spacing, foundations, unqualified supervisors, and more. Controls include using approved metal components, submission of erection plans, inspection of fittings, proper plank stacking, and requiring qualified erection crews. For pressure testing, hazards are pipe rupture, high pressure water blast, and hazardous testing fluids. Controls involve following approved written procedures, ensuring proper design for pressures, using proper gaskets, venting hazardous gases away from workers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 4

    JOB SAFETY ANALYSIS WORK SHEET

    PLANT/EQUIPMENT : Deathaizer Department: Mechanical /YGP Date: 05/08/2008


    Area Division/Unit: deathanizer area & layedown yard JSA Number:
    DESCRIPTION OF ACTIVITY: JSA for hydro test Activates for All New Piping and other areas where required at DE-Ethanizer area & laydown
    yaard

    Prepared by: Reviewed by: Approved by: Proponent Signature:


    Khaled Ismail (Enppi Site HSE Mgr)
    Sayed Abdeen (Enppi Q.C Mgr)
    Abd Aaal Al Sayed (PTJ Hydro Test Eng.) Date: Date: Date:
    Aymen Abdo (PTJ HSE Mgr)
    Date: 05/08/2008
    References: Saudi Aramco Construction Safety Manual, Project LPP, HIP , etc.

    Safety Equipment: Full PPE , Fire extinguishers and Fire water hose and safety Harness

    Serial SEQUENCE OF BASIC TASK POTENTIAL HAZARDS HAZARD CONTROLS


    # STEPS
    1.0 Scaffold Erection ( Falling • Falling Of Scaffold Crew Lead To 1.All scaffold structures shall be erected with metal
    Protection ) Serious /Fatal Injuries component and approved by saudi aramco

    • Structure Collapse 2. Scaffold erection plans (drawings) shall be


    submitted to loss prevention department for review
    • Equipment / Property Damage
    prior to men being allowed to work on the scaffold.
    • Improper Fall Protection
    3. All fittings (couplers, clamps, etc.) shall be of a
    • Improper Spacing metal type approved to ansi or equivalent
    requirements. they shall be examined regularly and
    • Inadequate Foundations care must be taken to ensure that moving parts are
    sound and well lubricated and that threads are not
    • Uncertified & /Or Inadequate Number
    Of Scaffold Supervisors / Inspectors
    stripped.
    4. Planks shall not be painted or treated in any way
    • Unqualified Scaffold Erection Crews that would conceal defects.

    • Scaffold Drawings Not Submitted For


    JSA for hydro test Activates for All New Piping and other areas where required at DE-Ethanizer area & laydown yard
    1
    Special Scaffolds 5. Planks shall be stacked on a suitable foundation.
    where the height of a stack exceeds 20 planks,
    • Scaffolds Not Properly Tagged Before
    measures shall be taken to tie or bond succeeding
    Use
    layers.
    • Unauthorized Alternation Of Scaffold 6. Planks shall be inspected for defects, including
    Tags decay, prior to each use.

    7. The design working load of each platform unit


    (i.e., plank) shall be capable of supporting without
    failure one or more 91 kg (200 lb) person with 22.7
    kg (50 lb.) of equipment.

    8. Each platform, where applicable, shall be


    designed and constructed to carry a uniformly
    distributed load. uniformly distributed loads and
    person loading are not cumulative and the most
    restrictive loading shall be used for platform design.

    9. The ground or floor on which a scaffold is going


    to stand must be carefully examined .

    10. Concreteblocks, barrels, and other loose or


    unsuitable material shall not be used for the
    construction or support of scaffolding.

    11. The base plate shall be of a type approved for


    supporting scaffolding posts. (see manufacturer's
    specifications.)

    12. Scaffold erection crew shall be qualified.

    13. Apply scaff tag system.

    14. Scaffold crew shall equipped with ppe specially


    fall protection equipment during erection and
    dismantling.
    15. Improve house keeping at scaffold plat form.

    JSA for hydro test Activates for All New Piping and other areas where required at DE-Ethanizer area & laydown yard
    2
    16. Scaffoldsupervisors and inspectors shall be saudi
    aramco certified .
    2.0 Pressure Testing • Serious/Fatal Injuries From Pipe 1. Written procedures approved prior to testing shall be
    Rupture &/ Or High Pressure followed
    Water Blast 2. Piping, vessels, supports and foundations designed
    for gas service shall not be overloaded by the extra
    • Hazardous Waste Testing Fluids weight of the test liquid. Temporary supports and
    braces may be required.
    • No Distance Barricades 3. All Gasket shall be specifed according to standard
    and to be premnatly used
    • No Warning Signs 4. Hazardous gases or vapors must be vented clear of
    any area where personnel are working or where there is
    • No Preliminary Walkthrough any possible source of ignition.

    5. Valves must isolate any ancillary equipment not


    • Improper Disposal Of Test under test.
    Fluids
    6. Only calibrated test gauges shall be used and they
    • No Traffic Control shall be mounted in the upright position. Pump
    discharge gauges must be visible to the pump operator
    for the duration of the test.

    7. The equipment / vessel shall have adequate


    vacuum relief capacity to avoid damage or collapse,
    when draining the test liquid.

    8. Tested line shall be supported and secured .

    9. Lines shall be drained and dried mechanically when


    the test liquid is corrosive or otherwise hazardous.

    10. A system under test shall be depressurized (with the


    exception of pressure due to a liquid head) before any
    work is done to stop leaks or repair weakness, including
    the tightening of bolts.

    11. A block valve is required on the line from the test


    JSA for hydro test Activates for All New Piping and other areas where required at DE-Ethanizer area & laydown yard
    3
    pump to the equipment under test.

    12. Air shall not be used to displace test fluid from


    underwater equipment unless it has been determined
    that the equipment will not float.

    13. Warning signs and preliminary walkthrough shall be


    involved at site area.

    14. Distance barricades must be at work area.

    15. The traffic shall be controlled through prepared the


    traffic plan.

    16. Check and verify the system for corrosion or


    other aspects that can affect the piping system integrity
    while hydro testing.

    17. An accessible bleed valve shall be provided for


    the protection of the piping system in case an immediate
    depressurizing is needed.

    18. Water is the hydrotest media.

    19. Air shall be vented from the system before


    hydrotesting start.

    20. Pressure shall be increased gradually with 10


    minutes hold at each step, no rapid change in pressure.

    21. Relief valve setting to be verified by plant


    process and/or instrument engineer to ensure its
    adequacy.

    22. Minimum of two pressure gauges with block


    and bleed valves shall be provided on the system.

    23. Release permit shall be issued along with other


    permits required for this activity.

    JSA for hydro test Activates for All New Piping and other areas where required at DE-Ethanizer area & laydown yard
    4

    You might also like