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34 Samss 121
34 Samss 121
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 2
3 References..................................................... 2
4 Definitions....................................................... 6
5 General Requirements................................... 7
6 Stationary Skid Mounted
Small Volume Prover…………………... 11
7 Portable Small Volume Prover..................... 18
8 Testing and Inspection................................. 29
9 Accessories.................................................. 32
10 Identification Tagging................................... 32
11 Shipping Requirements................................ 33
12 Documentation............................................. 33
1 Scope
This specification defines the minimum mandatory requirements for piston Small
Volume Provers (SVP) for use in proving or calibrating royalty and custody transfer
meters in petroleum refined products and liquefied petroleum gases (e.g., butane,
propane, mixed LPG's) service. Using SVP for other services shall be approved by the
Chairman of Custody Measurement Standards Committee.
The specification covers the requirements of a complete stationary and portable skid-
mounted, packaged unit, including the prover, outlet block valve, control valve, piping,
local instruments and auxiliary equipment.
2.1 Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Process & Control Systems Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
2.3 Direct all requests for interpretation of this specification in writing to the
Company or Buyer Representative who shall forward them to the Chairman,
Custody Measurement Standards Committee for resolution. The Chairman,
Custody Measurement Standards Committee shall be solely responsible for
determining whether a proposed installation meets the requirements of this
specification.
3 References
Material or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
British Standards
BS EN 1765 Rubber Hose Assemblies for Oil Suction and
Discharge Services - Specification for the
Assemblies
4 Definitions
Buyer or Purchaser: The Company (Saudi Aramco, AOC, or ASC) actually placing
the order for the material. The buyer can be a third party metering customer/supplier.
Buyer's Representative: The person acting on behalf of the Buyer, who may be from
the Engineering, Inspection, Purchasing, or User organization.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
Displacer: A piston that transcends the prover calibrated section during meter proving.
Nearshore: Any outdoor, onshore location within one kilometer from the shoreline of
the Arabian Gulf; all of the Ras Tanura Refinery and Terminal; and within three
kilometers from the shoreline of the Red Sea.
Nominal K Factor: A fixed factor used to convert pulses to volume for a given size
and type of meter. The nominal K factor is established and published by the meter
manufacturer.
Prover Pass: A prover pass is one movement of the displacer between the detectors in
the prover.
Prover Skid: The field portion of a metering system consisting of the meter prover,
outlet block valve, flow control valve, piping, instruments, electrical equipment and
associated structural steel.
Small Volume Prover (SVP): Meter prover having a volume between two detectors
that does not permit a minimum accumulation of 10,000 direct (unaltered) pulses from
the meter. Small Volume Provers require meter pulse discrimination by pulse
interpolation counter or other techniques that increases the resolution.
Vendor: The party that supplies or sells integrated metering systems, metering
equipment, or components.
5 General Requirements
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
a) Operating Temperature
b) Design Temperature
c) Operating Pressure
d) Design Pressure
e) Flow Rate (Min-Max)
f) Density
g) Viscosity
h) Meter size
i) Displacer Velocity
j) Supply Voltage
The units of measurement shall be either U.S. Customary (USC) or metric (SI)
system of units as designated on Instrument Specification Sheet, Form
8020-121-ENG.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
U.S. Customary
Correction Commodity Metric (SI)
(USC)
Gasoline, Jet A1, JP5, [2] [2]
ASTM D1250-04 ASTM D1250-04
JP8, Kerosene, Diesel
[2]
Observed Naphtha ASTM D1250-04
Density to Lube Oils, Lube Oil [3]
Density at ASTM D1250-04
Blending Stocks
Reference
Temperature ASTM D1250-52
Natural Gasoline
Table 23
ASTM D1250-52
Butane, Propane, NGL
Table 23
Gasoline, Jet A1, JP5, [2] [2]
ASTM D1250-04 ASTM D1250-04
JP8, Kerosene, Diesel
Volume at [2]
Naphtha ASTM D1250-04
Observed
Temperature Lube Oils, Lube Oil [3]
ASTM D1250-04
to Volume at Blending Stocks
Reference ASTM D1250-52
Natural Gasoline
Temperature Table 24
ASTM D1250-52
Butane, Propane, NGL
Table 24
Gasoline, Jet A1, JP5, [2] [2]
ASTM D1250-04 ASTM D1250-04
JP8, Kerosene, Diesel
Volume at [2]
Observed Naphtha ASTM D1250-04
Pressure to Lube Oils, Lube Oil [3]
ASTM D1250-04
Volume at Blending Stocks
Reference Natural Gasoline ASTM D1250-04
[1]
Pressure
API MPMS 11.2.2
Butane, Propane, NGL
& Addendum
Notes:
1) Generalized crude oils commodity group
2) Generalized refined products commodity group
3) Generalized Lubricating Oils Commodity Group
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
emission during unit operation shall not exceed 90 dBA measured one (1) meter
away from any point on the prover skid.
5.4.1 Temperature
Notes:
1) "Sheltered" refers to permanent, ventilated enclosures or buildings, or permanently
fixed sunshades with a top and three sides".
2) For instruments which dissipate internal heat and are installed in custom
engineered enclosures (e.g., enclosures not included in the original manufacturer's
temperature certification), an additional 15°C shall be added to the above maximum
temperatures. An example, for "indoor air conditioned" installation, the equipment
must perform at 35 + 15 = 50°C. Similarly, for the "outdoor unsheltered" case, the
equipment shall be designed for a maximum operating temperature of 65 + 15 =
80°C.
3) For the outdoor installations only, the designer can take credit for forced or passive
cooling to eliminate or reduce the 15°C heat rise. For example, if vortex coolers are
used, the heat removal capacity of the coolers may be subtracted from the
generated heat. No more than 15°C reduction in temperature will be given as
credit. The designer shall substantiate his claim by providing the support data and
calculations.
5.4.2 Humidity
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
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Next Planned Update: 28 January 2017 Small Volume Prover
(Addition-5): The flow tube wetted parts shall be 316 stainless steel as a
minimum with chrome-plated bore.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
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(Addition-1): Shock absorbers for the piston shaft shall be designed and
selected to absorb the mechanical shocks on piston shaft
and prover body.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
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Next Planned Update: 28 January 2017 Small Volume Prover
(Addition-9): The wetted parts of the flow tube shall be 316 stainless
steel, as a minimum, with chrome plated bore.
(Addition-14): The pressure drop across the skid shall not exceed
10 psig at the maximum proving rate. The pressure drop
shall include the API RP 1004 inlet adapter, piping,
Prover cylinder, valves and outlet API RP 1004 coupler.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
(Addition-2): Inlet and outlet hoses shall be furnished with the prover
meeting the requirements of the Instrument Specification
Sheet, Form 8020-121-ENG. The inlet hose shall have
an API adapter for connection to the plant piping. The
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
7.2.14 Hoses
a) Two lightweight hoses in accordance with BS EN 1765, shall be
supplied with each SVP, one for inlet connection and one for outlet
connection as specified on the Instrument Specification Sheet, Form
8020-121-ENG.
b) The inlet hose shall terminate with a female-end API coupler
(dry-break) on one end, and a male-end API adapter (dry-break) on
the other. Both the coupler and the adapter shall conform to the
requirements of API RP 1004.
c) The outlet hose shall terminate with a female-end API coupler
(dry-break) for attaching to a tank truck on one end, and a matching
connection as in the Instrument Specification Sheet, Form
8020-121-ENG with an ANSI RF flanged hose connection on the
other to be attached to the mating flange on the swivel-joint piping
installed at the Prover outlet.
d) Hoses shall be conveniently and securely stowed on the trailer for
easy access by the operator.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
7.2.15 Electrical
a) Either conduits or cable trays can be used to support the cables.
b) All electrical equipment shall be designed in accordance with
17-SAMSS-515, 34-SAMSS-831 and the Instrument Specification
Sheet, Form 8020-121-ENG. It shall be suitable for a Class l Zone 2
Group IIA area and shall be designed, fabricated and tested in
accordance with the standards, specifications and codes indicated in
the reference section.
c) Power requirement for the Prover and accessory equipment shall be
120 VAC 60 Hz. Laptop power connection shall be made from the
SVP power transformer output.
d) A voltage transformer matching the field available inputs certified
for use in hazardous location at 65°C maximum ambient
temperature shall be securely mounted on the trailer to provide the
power requirements.
e) Available voltages on location may include one or more of
480 VAC 60 Hz, 208 VAC 60 Hz and 120 VAC 60 Hz.
f) LEDs or lamps shall be provided on the transformer and Prover to
alert operator when power is ON. Mating plugs, sockets and other
wiring accessories shall be provided as required.
g) The SVP skid shall include provision for static grounding,
consisting of a ten (10) meter, spring type cable with clamp on the
free end for connection to the structure of the loading island where
proving will take place.
h) A rubber-sealed storage box shall be installed on the trailer for
storage of all loose Prover signal and electrical cables.
i) The communication cable connection from the prover flow
computer to the laptop shall have enough length per the Instrument
Specification Sheet, Form 8020-121-ENG to position the laptop
outside the hazardous zone.
j) The SVP skids shall be provided with an electric system that
consolidates all of the electrical connections into adjacent terminal
box(es). Electrical connection shall be a flameproof four-pin plug
for 480 V supply, or 3-pin plug for 120 V supply, with 10 meters
flexible, armored type cable cord. Minimum copper size shall be
6 mm².
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
7.3.2 Trailer
a) The top of the platform shall be heavy- weight ¼” inch (6 mm)
aluminum alloy diamond-pattern deck plate bolted or riveted to the
chassis below.
b) The chassis itself along with all critical fabricated steel parts will be
heavy duty galvanized. The arrangement avoids the buckling of the
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
8.1 Hydrotest
Prior to application of internal coating, external paint and insulation, all piping
and piping components shall be hydro-tested. The following test as a minimum:
a) The assembled module shall be hydro-tested at the factory prior to the
Factory Acceptance Test (FAT).
b) Unless limited by flanges or valves in the line, the hydrostatic strength test
pressure shall be calculated to produce a hoop stress of 90% of the specified
minimum yield strength but not less than the minimum test pressure per
ASME B31.3.
c) Hydrostatic test shall be conducted before the application of internal and
external coating system and insulation.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
b) The prover volume shall be calibrated at the factory using the waterdraw
method in accordance with API MPMS Chapters 4.9.1 and API MPMS
Chapters 4.9.2. This factory calibration calculation and reporting shall be
done in accordance with API MPMS Chapters 12.2.4. The basic
functionality of the prover shall be verified during the factory calibration
c) Final SVP calibration shall be conducted in the field using the waterdraw
method in accordance with API MPMS Chapters 4.8, 11.4.1and 12.2.4, and
witnessed by Saudi Aramco and Ministry of Petroleum of Mineral
Resources (MINPET) if it is used in royalty measurement system.
d) The prover calibration shall be conducted at its installed position,
horizontally or vertically, by an approved third-party inspector and
witnessed by Saudi Aramco.
The performance of the SVP and associated equipment shall be verified during a
SAT in accordance with the requirements set forth in SAEP-21 or SAEP-50, as
applicable.
8.6 Inspection
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
9 Accessories
The Vendor shall furnish standard test measures meeting the requirements of
API MPMS 4.7 as specified on the Instrumentation Sheet, Form 8020-121-ENG.
The test measures shall have volumes calibrated “to deliver” by the U. S. National
Institute of Technology and Standards or other approved weights and measures agency.
10 Identification Tagging
An identification tag of an AISI Series 300 (Austenitic) type stainless steel shall be
attached to the equipment securely with similar stainless steel or Monel fasteners.
The tag shall be marked by raised letters or die stamping with the following information
and shall be located so that the information can be read after the equipment is installed:
a) Purchase Order Number
b) Manufacturer
c) Part/Model Number
d) Serial Number
e) Material
f) Date of Manufacture
g) Equipment Tag No.
h) Pipe Outside Diameter, Inside Diameter, Wall Thickness (inch/mm)
i) Maximum Allowable Working Pressure (MAWP) and Design Temperature
j) Base Prover Volume (U. S. bbl @ 60°F & Liter @ 15°C)
k) Modulus of Elasticity (KPa)
l) Design Nominal K-factor
m) Manufacturer, Type and Thickness of Internal Coating
n) Flow Tube Material
o) Area Coefficient of Thermal Expansion for Flow Tube (1/C or 1/F)
p) Modulus of Elasticity for Flow Tube (kPa or psi)
q) Detector Rod Material
r) Linear Coefficient of Thermal Expansion for Displacer Rod
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
11 Shipping Requirements
11.1 General
All equipment and internals being shipped shall be braced and temporary
supports shall be provided, if required, to prevent damage during shipment.
All external piping & structural surfaces shall be prepared and coated in the
shop with the complete Saudi Aramco coating system (primer and final coats).
All bolts, nuts and the faces of open flanged connections shall be coated with
temporary protective coating such as petroleum paste.
Permanent blind flanges or covers shall be installed with the gaskets and bolts
required for service.
Each connection shall be fitted with a neoprene gasket, and vapor tight steel
cover. The cover shall be held in place by a minimum of four equally spaced
bolts.
12 Documentation
12.1 The Vendor shall provide nonmaterial items as shown on Form NMR-7907.
12.2 The Vendor shall certify that the piston, flange o-ring, and plunger or ram seal
materials are compatible with the service to be used for.
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Document Responsibility: Custody Measurement Standards Committee 34-SAMSS-121
Issue Date: 2 October 2013
Next Planned Update: 28 January 2017 Small Volume Prover
12.3 The Vendor shall furnish the certificate and calculations for the factory prover
calibration.
12.4 The Vendor shall submit two copies of Electronic Files on CD-ROM for all
drawings, data sheets, specifications, manuals and other documents.
Revision Summary
28 January 2012 Major revision.
2 October 2013 Editorial revision to change the primary contact persons.
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