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    Process Parameter Value Unit

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    Yota Pentawan
    The document provides operational parameters for multiple sugar mills in Indonesia including their crushing capacity, production yields, manpower details, and storage capacities. Key details are: - The mills have capacities ranging from 3,000 to 7,500 tons of crushed cane per day. - Crushing seasons last 38-169 days per year depending on the mill. - Production yields in 2020-2021 ranged from 5.5-6.78% across mills. - Mills employ between 39-512 people during crushing seasons. - Product warehouses store up to 512,727 tons of sugar while molasses tanks hold up to 93,235 tons. - Many mills face issues with aging equipment leading

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    Process Parameter Value Unit

    Uploaded by

    Yota Pentawan
    19 views6 pages
    The document provides operational parameters for multiple sugar mills in Indonesia including their crushing capacity, production yields, manpower details, and storage capacities. Key details are: - The mills have capacities ranging from 3,000 to 7,500 tons of crushed cane per day. - Crushing seasons last 38-169 days per year depending on the mill. - Production yields in 2020-2021 ranged from 5.5-6.78% across mills. - Mills employ between 39-512 people during crushing seasons. - Product warehouses store up to 512,727 tons of sugar while molasses tanks hold up to 93,235 tons. - Many mills face issues with aging equipment leading

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    Original Title

    Sugar Mill Report

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    The document provides operational parameters for multiple sugar mills in Indonesia including their crushing capacity, production yields, manpower details, and storage capacities. Key details are: - The mills have capacities ranging from 3,000 to 7,500 tons of crushed cane per day. - Crushing seasons last 38-169 days per year depending on the mill. - Production yields in 2020-2021 ranged from 5.5-6.78% across mills. - Mills employ between 39-512 people during crushing seasons. - Product warehouses store up to 512,727 tons of sugar while molasses tanks hold up to 93,235 tons. - Many mills face issues with aging equipment leading

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    19 views6 pages

    Process Parameter Value Unit

    Uploaded by

    Yota Pentawan
    The document provides operational parameters for multiple sugar mills in Indonesia including their crushing capacity, production yields, manpower details, and storage capacities. Key details are: - The mills have capacities ranging from 3,000 to 7,500 tons of crushed cane per day. - Crushing seasons last 38-169 days per year depending on the mill. - Production yields in 2020-2021 ranged from 5.5-6.78% across mills. - Mills employ between 39-512 people during crushing seasons. - Product warehouses store up to 512,727 tons of sugar while molasses tanks hold up to 93,235 tons. - Many mills face issues with aging equipment leading

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 6

    SUGAR MILL PARAMETER

    Process Parameter Value Unit


    Year built
    Last Year of revitalization
    Crushing season Days/year
    Downtime % milling season
    Crushing capacity TCD
    Extraction type Mills/Difuser
    Fibre in cane %
    Weight of bagasse kg/TC
    Bagasse moisture content %
    LHV of bagasse kcal/kg
    Pol in bagasse %
    Steam to bagasse ratio
    Boiler feed water temperature ᵒC
    Live steam pressure bar(g)
    Live steam temperature ᵒC
    Process steam pressure Bar
    Process temperature ᵒC
    Steam produced tons/hr
    Steam consumed in the process kg/TC
    Mechanical power demand of cane preparation and kWh/t cane
    juice extraction
    Electric power demand of process kWh/t cane
    Installed capacity of power turbines MW
    Actual power generated MW
    Installed capacity of PLN VA
    Power purchased from the PLN grid kWh/year

    Yield YTD FY2021 %


    Yield FY2020 %

    Man power pershift


    - Production Process person
    - Maintenance person
    - Lab & QC person
    - Warehouse/Packing person

    Warehouse & Storage


    - Product Warehouse
    - Area m2
    - Capacity Ton
    - Molases Tank
    - No of tank unit
    - Capacity Ton
    Water Resource,Treatment & Capacity
    - Water from River "….............." m3/hr
    - Water from Deep well m3/hr
    - WTP type
    Remark
    SUGAR MILL SUMMARY
    Unit
    Year establised
    The Year of last of revitalization
    Total population of sugar cane by area Ha
    Percentage of own sugar cane farm %

    Mill Capacity TCD


    2020
    Crushing season Days/Year
    2021
    2020
    Total cane crushed Ton
    2021
    2020
    Production Yield %
    2021
    Specific Cost/Kg Sugar Rp/Kg
    Specific steam consumption/Ton Cane kg/TC
    Total
    No of Manpower in crushing season Person
    Mill
    Product Warehouse Capacity Ton
    Molases Tank Capacity Ton

    Main issues
    CINTA MANIS BUNGA MAYANG SRAGI RENDENG MOJO
    1984 1984 1928 1840 1840
    2012 2017 2015
    8,185 7,709 5,594 34,312 7,345
    96.46% 68.67% 0% 0% 0%

    5,300 7,500 3,000 4,000 4,000


    38
    0 39
    169,405
    473,220 512,727 85,650 - 93,235
    5.58
    6.78 6.50 5.50
    139 147

    630 588 833


    460

    Revitalization not
    complete as Revitalization not Boiler and STG issue
    finished yet
    planned

    Boiler still not hand


    over yet due to competitor
    equipmwnt failure

    from 2015 boiler


    Location in the still not handover
    middle of city
    yet

    Mills performance
    compettitor not optimum due to
    main equipment
    problem
    TASIK MADU Remark
    1871

    2,415
    0%

    3,000

    10

    10,000

    600
    450

    problems with
    equipment due to
    obsolescence

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