NO.

PROCEDURE I-PR-3010.94-1400-910-JHB-046
CLIENT:
E&P SHEET: 1 of 12
PROJECT:
PRESALT FPSOs _
AREA:
P-68 / P-71
TITLE:
ENG-E&P/ INSTALLATION OF NON-METALLIC CORPORATE
IEUEP-II/IEREPL WEAR PADS IEREPL
CONTRACT Nr.: 3900.0000023.12.2
SCM = SEMBCORP MARINE GROUP / NAME: INITIAIS:
TÉC. RESP: Natalicio N. Gomes NNG
ESTALEIRO JURONG ARACRUZ LTDA. CREA REG. Nr.: ES 014346-D
Versão software.: WORD 2003 JHB N° 110008-P-PA-020 Rev. B

INDEX OF REVISIONS

REV. DESCRIPTION AND/OR REVISED SHEETS

0 ORIGINAL ISSUE.

A FOR APPROVAL – COMPLIANCE WITH ADA-FPSOS-QSMS-JHB-QUA-08622-2017.

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

DATE 30/12/2016 31/05/2017
EXECUTION RUDDY RUDDY
CHECKED GUILHERME GUILHERME
APPROVAL GANESAN GANESAN
THE DATA (OR) PARTS THEREOF, ARE JURONG PROPERTY AND THUS SHALL NOT BE USED IN ANY FORM WITHOUT PERMISSION
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 2 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

TABLE OF CONTENTS

1. OBJECTIVE/PURPOSE ................................................................................................................. 3
2. SCOPE ........................................................................................................................................... 3
3. REFERENCES ............................................................................................................................... 3
4. DEFINITIONS ................................................................................................................................. 3
5. RESPONSABILITIES AND AUTHORITIES ................................................................................... 3
6. HSE CONSIDERATIONS ............................................................................................................... 3
7. ACTIVITIES DESCRIPTION........................................................................................................... 4
ANNEX A – Epoxy Adhesive: Technical Data Sheet - Model/Specification Ep1290 – See Figure 6...... 7
ANNEX B – NON-METALLIC PIPE VINYL RESIN WEAR PAD SPECIFICATION / DETAILS .............. 8
ANNEX C – APPLICATOR MANUAL / INSTRUCTIONS ........................................................................ 9
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 3 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

1. OBJECTIVE/PURPOSE

This procedure is to describe the systematics related to installation of non-metallic wear pads for
piping support scope according isometric drawings (approved by JURONG Engineering) and below:
• Material: Vinyl Resins as per I-ET-3010.90-1400-293-DCX-001: Piping Standard Support / Type SV-03.
• Epoxy Adhesive: according TQF-P68-JHB-PIP-0128 and ANNEX A. Saddle/Wear Pad as per ANNEX B.

2. SCOPE

This procedure is applicable to Piping Supports for FPSO’s P-68 / P-71 Project; Client TUPI-BV –
Package I and Integration as specified on item 1 and Annexes A and B of this procedure.

3. REFERENCES

I-ET-3010.94-1400-200-JHB-001 – Technical Specification / Piping Material Specification;

I-ET-3010.90-1400-293-DCX-001 – Piping Standard Support Drawing;

Exhibit VII – Directives for Quality Assurance System Package I & Integration TUPI-BV;

TQF-P68-JHB-PIP-0128 – Adhesive for Vinyl Ester Wear Pad (Vendor: Piping Technology & Products);

Manufacturer / Supplier / Vendor recommendations / manuals / Technical Data Sheet:
http://www.pipingtech.com (Wear Pads) & www.cox-applicators.com (Applicator).

4. DEFINITIONS

HSE: Health, Safety, Environment / PPE: Personal Protective Equipment;

JURONG: SCM (Sembcorp Marine Group), JSPL, PPL & EJA (Estaleiro Jurong Aracruz);

MEK: Methyl Ethyl Ketone;

QA/QC: Quality Assurance / Quality Control Department/Section;

Wear Pad: Piping Support / Saddle.

5. RESPONSABILITIES AND AUTHORITIES

5.1 PRODUCTION DEPARTMENT/TEAM

Piping Supervisor/Leaders/Manager is the responsible to supervise, arrange and comply for the
necessary manpower, tools, and materials to enable the job to be carried out according this
procedure and approved isometric drawings issued by JURONG Engineering.

Carry out cold installation of non-metallic wear pads for piping support according the official
isometrics drawings & technical specifications/reference approved by JURONG Engineering.

Provide training for the applicators in accordance with this procedure.

5.2 QA/QC DEPARTMENT/TEAM/INSPECTOR

QA/QC Inspector shall perform final visual inspection according this procedure.

6. HSE CONSIDERATIONS

Activities shall be performed aiming to prevent accidents and ambient pollution. The job shall be
performed in accordance with HSE internal policy and the local law / regulations.

All activities shall be monitored by HSE Department to ensure conformance with HSE internal
procedures, applicable Preliminary Risk Analysis / Work Permission & PPE use.

Follow the Safety Data Sheet (Hazard/Precautionary Statements) as informed on Product
packing (epoxy adhesive label – see item 7.1 & Figure 6).
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 4 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

7. ACTIVITIES DESCRIPTION

7.1 Installation Guide according manufacturer recommendation/instructions & steps as below:

1. According isometric drawing, piping support standard specification and ANNEX B (Non-Metallic Pipe
Vinyl Resin Wear Pad Specification / Details) of this procedure, shall be applied/selected the
proper/correct Vinyl Wear Pad based on piping diameter/size, length and wall thickness.

2. Clean the piping surface to remove scale, paint and other debris with emery cloth / sandpaper / power
tooling or wire brushing (where applicable in order to remove the painting in the area/region to be
installed the Vinyl Wear Pad). Also, the sandpaper grit size for both parts (metallic and Vinyl Pad)
shall be P80.

3. Use MEK solvent to remove the contamination and ensure that the area is clean and dry.

4. Wipe the inside of the Vinyl wear pad removing dust and debris.

5. Use emery cloth / sandpaper (grit size shall be P80 to be used for metallic part and Vinyl Pad) to
rough the interior to ensure that there is a proper/suitable surface for the epoxy to bond.

See Figure 1:

6. Apply continuous epoxy adhesive film over the entire/inside internal Vinyl Pad surface (including on
corners/edges) in order to minimize the possibility of future crevice corrosion. Also, the epoxy
adhesive (see Figure 6) shall be handled, prepared/mixed and applied according to ANNEXES A & C
of this procedure.

See Figure 2:

 Applying Epoxy Adhesive to Non-Metallic Wear Pad (Vinyl Pad). See also item 7.2 & ANNEX C.
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 5 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

7. Firmly press pad in place rotating pad to spread the Epoxy out.

See Figure 3:

8. Band Vinyl pad in place using band straps or ratchet straps regardless the diameter/size in order to
ensure a proper cure of the epoxy adhesive without relative movement of parts.

See Figure 4:

9. Apply bead of epoxy around exterior edge of Vinyl wear pad to ensure a complete seal.

See Figure 5:
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 6 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

10.Allow between 4 and 6 hours for the Epoxy to harden, and then remove the straps (see additional
details/information on item 7.2).

See Figure 6:

11.After conclusion of the installation procedure (previous steps/stages carried out by Production Team),
shall be performed a Visual Inspection by QA/QC Team/Inspector, in order to check/follow-up the
compliance of this procedure and there is no gaps and crevices between pad and pipe and/or
misplacing relative to the support saddles.

7.2 Technical Information

ANNEX A – Epoxy Adhesive: Technical Data Sheet - Model/Specification EP1290 – see Figure 6;

ANNEX B – NON-METALLIC PIPE VINYL RESIN WEAR PAD SPECIFICATION / DETAILS;

ANNEX C – Applicator Manual / Instructions.

 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 7 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

ANNEX A – EPOXY ADHESIVE: TECHNICAL DATA SHEET - Model/Specification EP1290 – see Figure 6
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 8 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

ANNEX B – NON-METALLIC PIPE VINYL RESIN WEAR PAD SPECIFICATION / DETAILS

 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 9 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B

ANNEX C – APPLICATOR MANUAL / INSTRUCTIONS – SHEETS/PAGES 8 UP TO 11

 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 10 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 11 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B
 PROCEDURE No. I-PR-3010.94-1400-910-JHB-046 REV. A
PRESALT FPSOs P-68 / P-71 SHEET: 12 of 12
TITLE: INSTALLATION OF NON-METALLIC JHB Nº: 110008-P-PA-020
WEAR PADS Rev. B
 TECHNICAL QUERY FORM

PROGRAM: PRESALT FPSOS Query no.: TQF-P68-JHB-PIP-0128

INSTALLATION: P-68 Date: 03/Mar/2017 Sheet no.: 1/1
TO: ENG-E&P/IEUEP-II/IEREPL Discipline: PIPING
FROM: JHB / SEMBCORP MARINE Other Disciplines: -
SUBJECT: ADHESIVE FOR VINYL ESTER WEAR PAD (VENDOR: PIPING TECHNOLOGY & PRODUCTS)
QUERY TYPE : Missing Pages Ilegible Pages Omissions
Errors Inconsistencies Others
REFERENCE DOCUMENTS:

1) I-ET-3010.90-1400-293-DCX-001 REV-B, PIPING STANDARD SUPPORT DRAWING

QUERY DETAILS:

1. Refer I-ET-3010.90-1400-293-DCX-001 REV-B, Support Type SL-03 & SV-03, the maximum operating
temperature for vinyl ester resin wear pipe is 204 degC.

2. Refer attached “fig182-wearpad.pdf” for the product catalogue from vendor PIPING TECHNOLOGY &
PRODUCTS, the maximum operating temperature for the wear pad is 400 degF (or 204 degC).

3. Refer attached “PTP Epoxy Gray Technical Data.pdf” for the epoxy adhesive recommended by the
vendor, the temperature range for the adhesive is -60 ~ 150 degC.

4. Refer to attached “05.09_P68_SPPIDx3D_Process Data.xlsm” (SPPID database for JHB/DGR P&IDs),

although there are some lines with design temperature > 150 degC, but the operating temperature of
these lines are still < 150 degC (maximum operating temperature is 130 degC). All lines with operating
temperature between 100~130 degC are mainly HWP & F system.

5. JHB understand the recommended epoxy adhesive from vendor is acceptable. TUPI BV please
confirm the acceptance.

fig182-wearpad.pdf PTP Epoxy Gray 05.09_P68_SPPIDx3

Technical Data.pdf D_Process Data.xlsm

PIP Discipline: JHB Approval:

Issued by: Voon Buang Ain JHB Technical Coordinator: Chia Chang Sheng

Reviewed by: Yuan Li JHB Engineering Manager: Voon Buang Ain

REPLY: Released
COMMENTS:

Issued by: Approved by:

Humberto R. Santos Alessandro Neto Jardino