Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Power control RE 92 064/11.07

Replaces: 05.98
/68

LR2, LR3, LR2N and LR3N

Data sheet

for variable pump A4VSO

Series 1 and 3
Size 40 to 1000
Nominal pressure 350 bar
Peak pressure 400 bar
open circuit operation

Contents Features
Ordering code – Standard program LR2 and LR3 2 – Power control with hyperbolic characteristic
Ordering code – Standard program LR2N and LR3N 3 – The power control varies the pump displacement, dependent
on output pressure in such a manner, that a specified drive
LR2 Power control, with hyperbolic characteristic 4
power at constant speed cannot be exceeded
LR3 with remote control of power characteristic 11
– Power settings from min. to max. with one spring
LR.D with pressure control 15
– Supplementary functions in a modular system, eg.:
LR.G with remote pressure control 17
• hydraulic remote control
LR.F with flow control 21
• pressure control
LR.H with hydraulic stroke limiter 24
• flow control
LR.M with mechanical stroke limiter Vg max 30
• hydraulic stroke limiter
LR.Z Hydraulic two-point control 34
• mechanical stroke limiter
LR.Y Electric two-point control 39
• hydraulic two-point control
LR.S with Load-Sensing valve 42
• electric control of pilot pressure
LR.N Hydraulic stroke control, pilot pressure dependent 45
LR.NT with electric control of pilot pressure 51
Example of control combination LR2GN 58
Example of control combination LR2GNT 63
Installation notes 67 Further information:
General notes 68 Variable pump A4VSO Size 40 to 1000 RE 92 050
/68 Bosch Rexroth AG LR2, LR3, LR2N and LR3N | RE 92 064/11.07

Ordering code – Standard program A4VSO LR2 and LR3

A4VS O LR / –
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

01 Fluid (Details see RE 92050)

Axial piston unit

02 Swash plate design, variable A4VS

Type of operation
03 Pump, open circuit (see RE 92050) O

Size 40 71 125 180 250 355 500 750 1000

04 Displacement Vg max [cm3] 40 71 125 180 250 355 500 750 1000

Control devices
05 Power control with hyperbolic characteristic, initial position Vgmax LR
Setting of power characteristic
06 mechanically adjustable 2 2
hydraulic remote control 3 3
Pressure control
without pressure control (no code letter)
07
with pressure control D D
with remote pressure control G G
Flow control /stroke limiter
without flow control /stroke limiter
(no code letter)
with flow control F – – – F1)
08 with hydraulic stroke limiter,
H H
inverse proportional
with hydraulic two-point control Z Z
with electr. unloading valve for easy start Y Y
with load sensing a. rem. press. control. – S – – – S2)
Mechanical stroke limiter
without mechanical stroke limiter
09
(no code letter)
with mechanical stroke limiter M – – – M
) for a dynamic control we recommend to use the LR.S option
1

) cannot be combined with pressure control D or G

2

available in preparation – not available preferred program

RE 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth AG /68

Ordering code – Standard program A4VSO LR2N and LR3N

A4VS O LR N / –
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Control devices
05 Power control with hyperbolic characteristic, initial position Vgmin, pilot pressure dependent LR
Setting of power characteristic 40 71 125 180 250 355 500 750 1000
06 mechanically adjustable 2 N 2
hydraulic remote control 3 N 3
Pressure control
without press. control (no code letter)
07
with pressure control D N D
with remote pressure control G N G
08 Hydraulic stroke limiter, proportional N
Electric control of pilot pressure

09
without electr. control of pilot press.
N
(no code letter)
with electr. control. (DBEP 6) N T T3)
3
) only available for clockwise rotation;
for operation on HF-fluid please observe RE 29164 (Proportional pressure relief valve type DBEP)

Series 40 71 125 180 250 355 500 750 1000

of A4VSO – – – – – – – 10
10
– – 30

11 Direction of rotation
12 Seals
13 Shaft end For details see:
14 Mounting flange RE92050 – A4VSO
15 Port for service lines
16 Through drive

available in preparation – not available preferred program

/68 Bosch Rexroth AG LR2, LR3, LR2N and LR3N | RE 92 064/11.07

LR2 Power control, with hyperbolic characteristic

Initial position in pressureless condition: Vg max

The power control LR2 changes the pump displacement with varying output pressures in such a manner, that a specified drive
power at constant drive speed cannot be exceeded.

p = Operating pressure
p • Vg = constant
Vg = Displacement
An exact control with a hyperbolic control characteristic enables an optimum utilisation of drive power.
The operating pressure acts together with a spring on the pump control piston towards Vg max. This force actuates via a lever arm
the valve spool in the power control assembly against the adjustment spring. As soon as the pressure force against the control
piston exceeds the set spring force at the valve spool, this spool shifts and fluid enters the large control chamber, forcing the
pump towards Vg min. At the same time the leverage of the lever arm is being reduced and increasing output pressure results in a
proportional decrease of displacement (p • Vg = constant).
The beginning of control is set mechanically.
With one spring and one adjustment screw it is possible to set the beginning of control within the whole control range.
Setting range of control begin: 35...350 bar
The power curve is factory set.
When ordering please state in clear text:
– Drive power P in kW
– Drive speed n in rpm
– Max. flow qv max in L/min (50...100 % Vg max)

The min. and max. swivel angle limitation (up to 50% Vg max) is factory set at a fixed value. When ordering please state in clear text
the desired value.

Characteristic
Operating pressure p [bar]

350
Control begin
Setting range

35

Vg min Vg max

Displacement

Direction of flow S to B
Direction of Swivel range 1) Pressure port
rotation
right hand left B
left hand right B
1
) compare swivel angle indicator
15° 0° 15°

right
left
RE 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth AG /68

LR2 Power control, with hyperbolic characteristic

Power characteristics in kW
Size 40 Size 71
at 1500 rpm1 at 1500 rpm
350 350
330
0 55
300 300 45
Operating pressure p [bar]

Operating pressure p [bar]

22
250 18 37
,5 250
30
15
200 200 2
11 18 2
15 ,5
150 7,5 150 11
5,5
100 100

50 50

0 0
0 10 20 30 40 50 60 0 20 40 60 80 100 107
Flow qv [L/min] Flow qv [L/min]
Size 125 Size 180
at 1500 rpm at 1500 rpm
350 350
90 13
300 300 2
75 11
Operating pressure p [bar]

Operating pressure p [bar]

0
250 55 90
250
45 75
37
200 200 5
30
2 45 5
18 2 3
150
15 ,5 150 30 7
22
100 100

50 50

0 0
0 50 100 150 187 0 50 100 150 200 250 270
Flow qv [L/min] Flow qv [L/min]
Size 250 Size 355
at 1500 rpm at 1500 rpm
350 350
20 25
0 0
300 16 300
0 20
Operating pressure p [bar]

Operating pressure p [bar]

13 0
250 2 250 16
11
0 13 0
90 11 2
200 75 200 90 0
5 75
150 45 5 150 5
3
30 7 4 5
37 5
100 100

50 50

0 0
0 100 200 300 375 0 100 200 300 400 500 532
Flow qv [L/min] Flow qv [L/min]
/68 Bosch Rexroth AG LR2, LR3, LR2N and LR3N | RE 92 064/11.07

LR2 Power control, with hyperbolic characteristic

Power characteristics in kW
Size 500 Size 500 High-Speed-Version HA4VSO
at 1000 rpm at 1500 rpm
350 350
25
20 0
300 0 300

Operating pressure p [bar]

29
Operating pressure p [bar]

16
0 25 0
250 13 250 22 0
2
11 18 0
200 0 200 16 0
90
13 0
75 11 2
150 55 150 9 0
37 75 0
100 100

50 50

0 0
0 100 200 300 400 500 0 200 400 600 750
Fow qv [L/min] Flow qv [L/min]

Size 750 Size 1000

at 1000 rpm at 1000 rpm
350 350
35 50
0
300 31
5 300 40 450
Operating pressure p [bar]
Operating pressure p [bar]

5 0
25 35
250 0 250 31 5
20 5
0 25
16 200 0
200 0 20
13 16 0
11 2
150 9 0 150 13 0
75 0 2
90 1
55 1
100 100 75 0

50 50

0 0
0 200 400 600 750 0 200 400 600 800 1000
Flow qv [L/min] Flow qv [L/min]
RE 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth AG /68

Schematics LR2

Size 40 and 71 Size 125 to 355

A4VSO LR2, Series 1 A4VSO LR2, Series 3

Rkv Rkv

2 2
B1 B MB B1 B MB
3

1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

Size 500 to 1000

A4VSO LR2, Series 3

Mounting option Mounting option
N, Y, H or Z D or G

P
M1
B1 B MB M2

U S MS K1 K2 T R(L)

Subassemblies
Ports 1 A4VSO with hydraulic control device
Rkv External control fluid return (Size 40 to 355) (see RE 92050)
M1, M2 Gauging ports control chamber press. (Size 125 to 1000) 2 Power control valvel
P Control pressure port (Size 500 to 1000) 3 Sandwich plate (Size 125 to 355)
/68 Bosch Rexroth AG LR2, LR3, LR2N and LR3N | RE 92 064/11.07

Unit dimensions LR2 Before finalising your design please request a

certified installation drawing. Dimensions in mm

Size 40 and 71, Series 1

Presentation right hand direction of rotation (left hand rotation)

hydraulic control device

A3
B
Stroke limiter
Vg max (Vg min)
(Power control valve
for left hand rotation)

Rkv

(A2)
L (R)
15 0 15
A1

Einschraubloch M33
A2

R(L)
B

Stroke limiter
Vg min (Vg max)
Power control valve for
right hand rotation

Ports max. tightening torque 1)

Rkv External control fluid return DIN 3852 M18x1,5; 12 deep; plugged 140 Nm

Unit dimensions
Size A1 A2 A3
40 260 132 148 For detailed dimensions and technical data on the variable pump see the
71 296 132 165 technical data sheet A4VSO RE 92050

) please observe the general notes for the max. tightening torques on page 68
1
RE 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth AG /68

Unit dimensions LR2 Before finalising your design please request a

certified installation drawing. Dimensions in mm

Size 125 to 355, Series 3

Presentation right hand direction of rotation (left hand rotation)

Hydraulic control device Sandwich plate

A3
B
Stroke limiter
Vg max (Vg min)
(Power control valve
M2(M1) for left hand rotation)

Rkv
L (R)
15 0 15
A1

Einschraubloch M33

Power control valve for

right hand rotation
R(L)

B
M1(M2)
Stroke limiter
Vg min (Vg max)

Ports max.tightening torque 1)

Rkv external control fluid return DIN 3852 M18x1,5; 12 deep; plugged 140 Nm
M1; M2 Gauging port control chamber DIN 3852 M14x1,5; 12 deep plugged (Size 125 a. 180) 80 Nm
pressure M18x1,5; 12 deep; plugged (Size 250 u. 355) 140 Nm

Unit dimensions
Size A1 A3
125 354 195
180 354 195 For detailed unit dimensions and technical data on the variable pump see technical data
250 424 238 sheet A4VSO RE 92050
355 424 238
) please observe the general notes for the max. tightening torques on page 68
1
10/68 Bosch Rexroth AG LR2, LR3, LR2N and LR3N | RE 92 064/11.07

Unit dimensions LR2 Before finalising your design please request a

certified installation drawing. Dimensions in mm.

Size 500 to 1000, Series 3

Presentation right hand direction of rotation (left hand rotation)

hydraulic control device

A3
B
Stroke limiter
Vg max (Vg min) M2(M1)
(Power control valve
for left hand rotation)

P
L (R)
15 0 15
A1

Einschraubloch M33

R(L)

Power control valve for

right hand rotation

Stroke limiter M1(M2)

Vg min (Vg max)

Ports max. tightening torque 1)

M1; M2 Gauging port control chamber pressure DIN 3852 M18x1,5; 12 deep; plugged 140 Nm
P Control pressure port DIN 3852 M22x1,5; 14 deep; plugged 210 Nm

Unit dimensions
Size A1 A3
500 510 285
For detailed unit dimensions and technical data on the variable pump see technical data
750 582 322
sheet A4VSO RE 92050
1000 622 350
) please observe the general notes for the max. tightening torques on page 68
1