Parts 2003 DECEMBER 01 Catalog PC1315EN Allison Transmission ON-HIGHWAY MODELS HYDRAULIC CONTROLS CLT, CLBT, VCLT, VCLBT 750 CBT, CLT, CLBT, VCLT 750DB CLT, CLBT, VCLT 754 CT, CBT, CLT, CLBT, VCLT 754DB ema —T CopyRight 7 200K Generar Motors CoALLISON GT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG TRADEMARK USE The follow iaademmarks are the property of the companies indicated: wlemark of NEXIQ Technologies, Ine Teflon is a registered trademark of DuPont Corporation, Pro-Link® is a registered © Torn” isa registered trademark of Camear/Texron, # Viton® isa registered trademark of DuPont Corporation SERVICE LITERATURE This service literature provides fully illustrated instructions for operation, maintenance, service. overhaul. and parts support for your transmission, To chsure maximum performance and service life from your uni. you may order publications fron SGI. Ine Aun: Allison Literature Fultillment Desk 8350 Allison Avenue Indianapolis, IN 46268 TOLL FREE: 888-666-5799 INTERNATIONAL: 317-471-4995 CT 700 Series Service Literature Publication Name Publication No. Mechanics Tips MITOGEN ‘Operator's Manual OMMTSEN Parts Cat _ PCISISEN Paris Catalog On CD-ROM CDIRISEN Service Manual SMISEN | Alay Awilahie On The Incmet Aww z T Tapyinghe = 2003 Ganeral Motors Uorporavon ToomaoTALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG. PARC STEN Sectional Index How To Use This Catalog Pictorial Index Service Kits AIN Table Main Housing Oil Pump. Turbine Shaft And Forward Clutch Fourth Clutch Third Clutch, Center Support, And Second Clutch Gear Unit And Main Shaft Wh First Clutch ay Low Clutch Control Valve Torque Converter Output Housing Converter Drive Dropbox Oil Filter Converter Housing Oil Pan Miscellaneous Options Support Equipment Service Information Letters Numerical Index Foldouts 7031207 Copyright © 2003 General Motors Corporation T 3ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG ‘THIS CATALOG ALSO AVAILABLE ON CD-ROM (CDI3ISEN) EE] Fixer customer service is pone y ating your PC to mere apy fn prs inoxmstion, Ok CDISISEN and bosin using this technoloy to souravantage MODEI S$ COVERED A complete A/N listing of all CT 700 Hydraulic Controls Series models covered by this catalog can he sgart this IN listing Found starting on Page 20. If your nameplate does not contain an A/N. please dist ‘TRANSMIS JON ASSEMBLY PART NUMBER (A/N) OR GROUP NUMBER you must know the Allison transmission assembly part number A/N) 01 it side dup number To use this catalog Found on the transmission nameplate, The nameplate is attached to the rear of the F the housing SERVICE KITS. Available service parts hits are listed on Pa NUMERICAL INDEX \ numerical indey is included in the rear of this catalog, This index is cross-referenced to indicate the history of parts, Parts, both current and superseded. appear in numerical order in the Part No, Column Current part numbers refer to the figure and reference numbers of the parts, Parts rephaci followed by the older part number in the history column, Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a partis replaced by (RB), oF when a part replaces (R) an older part, Parts no longer available from Allison Transmission Division are followed by pdr parts are three asterisks 0°. A typical cross-sectional view of the CT 700 Hydraulic Controls Series transmissions is: shown on faldouts at the back of this catalog, HOW TO ORDER PARTS If an assembly or subassembly is ordered. all subassemblies and detail parts indented beneath i will be included Ifa detail part is ordered, only the detail part will be sent unless its part number is Starred (5). A starred (2 part number means that such a part is not serviced alone, This is necessary because certain parts require jon or adjustment, I an order is received for a starred (®) part, the assembly or factory. insta subassembly under which itis indented will be sent ler — do not send them to Allison n model, the transmi NOTE: All parts orders must he directed to your de ‘Transmission. Always include the trans bly number, and serial number when ordering parts. Be sure to include part name and part number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly {you 10 ask about it at your local Allison Transmission reviewed to assure it remains competitive, We ur Distributor I 7 T Topyragnt 2005 Goneral Motors Corporation ouRITOTTALOG ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS Ci HOW TO USE THIS CATALOG Example: To find the part manber of the separator plate, Jollow the procedure outlined below NOTE: If your nameplate does not look like this illustration, please proceed to Page Obtain the transmission assembly. purt_number (PIN or ANY and serial number shown onthe namepkate, As illustrated, it reads 23042810. XXXXX, XX XX Olen Turn to the pictorial index. The separator plate is Shown inthe control valve body section whieh is referenced to pa CONTROL VALVE SECTION FIGURE 16-111 2 becitethe AUN Tle where the tramaisson D assembly numbers (A/N) are listed in- numerical sequence. Under the A/N column you will find 23042840. Opposite this number under the head- 2 16 column, you will find the parts list 1326. Therefore, 16-1326 is the parts list group which contains the separator plate for A/N 23042840, Nor orde It y Turn to the Seetional Indes and locate the tab for Section 16, Taming to the list for 16-1326, the group illustration is referenced as Figure 16: the eparator plate is referenced as item 2 on the illus tration; the part number is listed ay 23017764. Next to the part number is at quantity. recom: mended or spare parts, bused on the quantity of units (ransmission) indicated on the heswling. (a } i SEPARATOR Use the basic procedure explained above to locate any part number required. Also, refer to the opposite page for numerical usaj Wr transmission and additional parts nufactured is an Allison rem transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints, Taz Tone OT General Makors CorporationBora (kha ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG HOW TO USE THIS CATALOG. Example: To find the part number of the separator plate, follow the procedure outlined below Obtain all group numbers and. serial number shown on the nameplate, of ‘Alnson Transmission Bret Genet tors Cre 01-XXX 10-XXX 16-1326 14-XXX 24-XXX 28-XXX 28-XXX 37-XXX Model XX Xxx SIN XXXXXIOHKX, Grours —) wesemven Fon pate UTARY PN — ‘Turn to the pictorial index. The separator plate is shiown in the control valve body section which is referenced to Page 16-1.1 (Section 16). Each sec- jon refers to a different area of the transmission ind is now designated by a two digit prefix. For every transmission, the two digit prefix of 16 will represent the contro! valve body and will be Sec. tion 16, As shown on this nameplate, the control valve body group is 16-1326. CONTROL VALVE SECTION FIGURE 161-144 ‘Turn to the Sectional Index and Jocate the tab for the control valve body, 16. Turning to Section 16, the groups are listed in numerical order, 16-1326 son Page 16-2.29, the group illustration is referenced as Figure 16, the separator plate is referenced as item 2 on the illustration; the part number is listed as 23017764 Fotonbioseten ies ag a ae : SEPARATOR PLATE : Use the basic procedure explained above to locate any part number required. Also, refer to Page 4 for numerical usage and additional parts ordering information. Copyright © 7003 General Motors Corporation ToneALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG Vo Get The Right Part, You Must Know Your Assembly Number Or Group, Found On The Transmission Nameplate. Sheet 1. CT 700 Series Automatic Transmission Pictorial Index TosTaOT Tapyright = 209 Genova Motors Corporation 7CONVERTER HOUSING i SECTION FIGURE 31.1 CONTROL VALVE ‘SECTION. FIGURE 16-12 ‘Sheet 2. CT 700 Series Automatic Transmission Pictorial Index @ Tanright © 2003 General Motors Corporation Toa7OTSheet 3. CT 700 Series Automatic Transmission Pictorial Index Zo0sT20 Topyght © 2003 General Motors Corporationa ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG To Get Th Part, You Must Know Your Assembly Number Or Group, Found On The Tran jon Nameplate, Sheet 4. CT 700 Series Automatic Transmission Pictorial Index 70 Topyright "2003 General Motors Corporation ZousTzOT‘ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG. ‘To Get The Right Part, You Must Know Your Assembly Number Or Group, Found On The Transmission Nameplate. MAIN. HOUSING. SECTION FIGURE 01-11 OL PAN SECTION FIGURE 37-11 CONTROL VALVE secTion— FIGURE 1€-1.1 Sheet 5. CT 700 Series Automatic Transmission Pictorial index Doan ight © 2003 General Mtors Corporation, 7ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG it Part, You Must Know Your Assembly Number Or Group, Found On The Transmission Nameplate. ‘OUTPUT HOUSING SECTION FIGURE 22-1.1 tow curce SECTION “f FIGURE 14-611 (OUTPUT HOUSING SECTION FIGURE22-1.1 Sheet 6. CT 700 Series Automatic Transmission Pictorial Index =z T Tap ET Cc Ma Ca pa a]ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG Yo Get The Right Part, You Must Know Your Assembly Number Or Group, Found On The Transmission Nameplate, &) . uteuT HOUSING Sheet 7. CT 700 Series Automatic Transmission Pictorial index Boost Tapyright © 708 General Mators Comporation 7 io‘ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG ‘To Get The Right Part, You Must Know Your Assembly Number Or Group, Found On The Transmission Nameplate. Schon MISCELLANEOUS OPTIONS SECTION SECTION FIGURE 23-1. FIGURE MISC-1.1 ‘Sheet 8. CT 700 Series Automatic Transmission Pictorial Index 7a T ee |‘ALLISON GT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG SERVICE KITS RECOMMENDED, SPARES FOR UNITS 125 2650 51-200 BASIC OVERHAUL KIT — PIN 23012606 a 6 2 Contains All Seals And Gaskets Necessary For Complete Transmission Rebuild For Transmissions With Vanable Stator Assembly, Order Seal And Gasket Kit Part No. Qty Deseription 187238 1 Bolt, 12-13x6 552868 1 Gasket 3909063 16 Nut, Push-On 5181902 1 Gasket. input 6703212 1 Washer, 192 ID 6750188 1 Gasket, Converter Cover 6750558 1 Soalring, 0.375 inch ID 6755269 1 Lockstnp 6755672 2 Gasket, Bearing Retainer 6759442 2 Gasket, PTO Cover 6758740 1 Sealring, Internal, 14.227 inch ID 6770492 1 Sealring, External, 4.142 inch ID o771231 1 Seal, Oil 671366 1 + Gasket 1 Seal, Wiper-Scraper Oil 1 Gasket, 0.885 inch ID 2 Seal, Oil 6773466 1 Soal Assembly. O1 6773770 2 Gasket. Disconnect-Ciutch Housing 6778451 1 Gasket, Valve Body 6778452 1 Gasket, Adapter Plate 679007 1 ‘Seal And Expander Kit Kit Contains 6778406 Sealring And 6778429 Expandor 1779008 1 Seal And Expander Kit. Kit Contains 6778475 Sealring And 6778477 Expander. 6830306, 1 ‘O-ring, 2.10 inch ID 6832559 1 Seal, Oi 6333980 a Sealring, internal, 3.433 inch ID 8836587 2a Bol, Patchiock, 38-16 x 1 6836634 8 Bol, Patchlock, 98-16 x 204 6836796 1 Sealring, Internal, §.953 inch OD 6836799 2 Sealing, External, 8.947 inch OD. (6836800 1 Searing, External, 12.297 inch OD 6837255 1 Sealing, 10.580 inch OD 6837663 1 (O-ring, 13.830 inch ID 6838524 1 Gasket, Retarder Control Valve Body 6839213 2 Gasket, Adapter Housing 6829429 1 Gasket, Transfer Housing 6839431 2 Gasket, Housing Adapter 6839761 1 Washer. Sealing, 0.780 inch ID 6880389 1 Sealing, 15.043 inch OD sa80899 6 Lockstnip 6880301 1 * Gasket, Converter Pump Hub 6881509 1 ‘O-ring, 2.091 inch 1D 6882326 1 Gasket, Converter Housing 6883697 1 Seal, Oil (continued on next page) 677 Gash Wah 6771010 Beans Retin No ASN Cast Wh SSI Kae [2am Copyright © 2001 General Motors Dorporation 5TALOG ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS Ci SERVICE KITS (cont'd) RECOMMENDED SPARES FOR UNITS BASIC OVERHAUL KIT — PIN 23012606 (cont Wl) 3 6 Contains All Seals And Gaskots Necessary For Complete Transmission Rebuild For Transmissions With Variable Stator Assembly, Order Seal And Gasket Kit Part No. Qty Deseriptio 6883726 1 Gasket 29010610 1 Seal Assombly, Oil 29011453 3 Sealring, Internal. 10,699 inch ID 23011454 2 Sealring, External, 11.657 inch ID 23011 1 Seairing, External, 12.999 inch ID 30) 1 O-ring, Oit Filter Tube, 1-450 inch ID 23013262 2 Seal, §.898 inch OD 23013841 1 Washer, Flat, 23013037 4 Sealring, Step Joint, 2.37 inch OD 23014064 1 Seal, Oi 23014085, 1 Flod Wiper 2aoiaaat 2 Sealring Kit. Kit Contains 23013982 Sealring 29014631 1 Sealring Kit. Kit Contains 23048302 Seairing 23014949 1 Instruction Sheet No. 156 23015806 1 O-ring, 0.925 inch ID 23016014 4 O-ring, 1.171 inch ID 23016681 1 Gasket 23016947 1 ‘Seal Assembly Oil 23017225, 1 Gasket, Oil Pan 23018625 1 Gasket, Governor Cover 23019653 1 Sealring Kit Kit Contains 23013996 Sealring 223045: 1 Bott, Patchlock, 38-16 x 3 23045519 1 Sealring. 6.950 inch OD 29046658 1 Gasket, Converter Housing 29501161 1 Gasket, PTO Cover 29524150 1 Gasket, End Cover SEAL AND GASKET KIT FOR VARIABLE STATOR ASSEMBLY — PIN 6779892 Part No. Qty ——_Deseription 6703212 1 Washer, 1922 10 6750558 1 Sealring, 0.375 inch 1D 6772740 1 Gasket, 0.885 inch ID 678408, 1 Sealring. 4.71 inch ID e778408 8 Lockwasher. Tab e778a29 1 Expander 6778451 1 Gasket, Valve Body er7eas2 1 Gasket, Adapter Plate 6778475, 1 Seairing, 5.93 inch ID 6778477 1 Expander 6779005 1 Instruction Sheet 6779007 1 Seal And Expander Kit Kit Contains 6778406 Sealring And 6778429 Expander. 673008, 1 Seal And Expander Kit Kit Contains 6778425 Sealring And 6778477 Expander, FT SS Sealing Wath 25015371 Hy 6 T Topyright » 2005 Gonrat Mors Corporation Taree‘ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS CATALOG SERVICE KITS (cont'd) RECOMMENDED. SPARES FOR UNITS 26-50 51-200 VISUAL LEVEL INDICATOR KIT — P/N 23014640 Contains 23048034 Gauge And Adapter Plus 23014641 Instruction Sheet No. 154 See 6 COMMON FLYWHEEL KIT — P/N 23015241 Contains 23016958 Blank Flywhoel And 6885462 Instruction Sheet No. 118, See ENGINE PTO CONVERSION KIT — P/N 29533219 Part No. Qty Description 103321 3 Lockwasher, 120384 1 Lockwasher, 12 141264 2 Pin, 716 x1 179849 3 Bolt, 98-16 x 202 181429 1 Bolt, 12-20 x 1% 272548 3 Bol, Y2-13x2V4 454992 1 Bol, 12-13% 212 6768990, 2 Cover, PTO 6769576 4 Ring, Retaining, 4.623 inch OD 673926, 1 Gear, PTO idle 6777880 6 Washer, 0.266 inch ID 6835140, 1 Spindle 6838131 1 Shaft, Turbine 6838243, 1 Scavenge Pump Assembly 6839587 1 Retainer 6881073 1 Gear, PTO Drive 9409227 1 Bolt, 19-13%3% 9411417 2 Washer, Fat, V2 23010140 1 Gear, PTO laler 23014276 1 Housing Assembiy, Converter 23016545 1 Sealring, 1.846 inch ID 23016546 1 Spindle 23047985, 1 Bearing, Ball, Double-Row 23048180, 1 Sleeve, Converter Ground 23048022 2 Bearing Assembly, Roller 29505797, 2 ‘Screw, No, 10:32 x2 29505799 1 Bol, 19-1324 Ta Taye © FOOT ConaraT Motor Corporation T 7Pars (sen ‘ALLISON CT 700 SERIES HYDRAULIC CONTROLS PARTS ¢ MODEL DESIGNATION CODE (Stumped on the Transmission Nameplate) The letters CLB'E (or combinations thereol) indicate the type of transmission sand ity major components. The digits 750 indicate the transmission series, forward speed ranges and the number of major mode! ch CLBT describes an integral transmission unit composed ofa hydraulic torque converter, a torque comerter lockup, clutch, a retarder. and a planetary gear transmission, The first digit (7) indicates the wansmission series. The second (5) indicates the number of transmission forward speed ranges. The third digit (0) indicates the number ot major model changes, Code Explanation veic L BT 7 5 0 DB L DB — Gear drive (Dropbox) (0 — Major modification 5 — Transmission forward speed ranges 7 — Transmission series T— Planetary gear transmission B — Retarder L—Converter lockup clutch [— © —Fixed capacity converter L_ ve — variable capacity converter voosrzar ——T Topyrght © 7003 General Motors Corporation 9