Vehicle: Mechanical Specifications Engine

1
Ford Ranger L4-140 2.3L SOHC https://manuales-taller.sellfy.store/ford/ 1

Vehicle: Mechanical Specifications
Engine
Cylinder Head Torque Sequence
General Engine Specifications

2
Oil Flow
3
4
5
6
7
Compression Test Percentages - All Engines

10
Oil Flow
11
12
13
14
15

18
Connecting Rod Bearing Wall Thickness (Standard) ..................................................................................................................... 0.0619-0.0624 inch
If 0.002 Undersize, Add 0.001 to Standard Thickness.
Connecting Rod
Piston Pin Bore Diameter ...................................................................................................................... 23.104-23.145 mm (0.9096-0.9112 in.)
Crankshaft Bearing Bore Diameter ........................................................................................................ 55.170-55.190 mm (2.1720-2.1728 in.)
Crankshaft Bearing Bore Out-of-Round Limit .................................................................................................................................. 0.0004 inch
Crankshaft Bearing Bore Taper Limit ............................................................................................................................................... 0.0004 inch
Length (Center-to-Center) ..................................................................................................................................................... 5.2031-5.2063 inch
Connecting Rod Alignment (Bore to Bore (Max) Difference)
Twist .................................................................................................................................................................................................... 0.024 inch
Bend .................................................................................................................................................................................................... 0.012 inch
Connecting Rod Side Clearance (Assembled to Crankshaft)
Standard ................................................................................................................................................................................ 0.0035-0.0105 inch
Service Limit ....................................................................................................................................................................................... 0.014 inch
Tightening Specifications
Torque The Connecting Rod Nuts In Two Steps:
Step 1 ............................................................................................................................................................................. 34-41 Nm (25-30 ft lbs)
Step 2 ............................................................................................................................................................................. 41-39 Nm (30-36 ft lbs)
Rebuild Specifications
Main Bearing Journal Diameter ...................................................................................................................................................... 2.2059-2.2051 inch
Main Bearing Journal Out-of-Round Limit ...................................................................................................................................... 0.0006 inch (Max)
Main Bearing Journal Taper Limit 0.0006 Per Inch
Main Bearing Journal Runout Limit ................................................................................................................................................... 0.002 inch (Max)
Main Bearing Journal Surface Finish (RMS) .................................................................................................................................................. 12 (Max)
Main Bearing Journal Runout Service Limit ................................................................................................................................................. 0.005 inch
Thrust Bearing Journal Length ........................................................................................................................................................... 1.201-1.199 inch
Connecting Rod Journal Diameter .................................................................................................................................................. 2.0462-2.0472 inch
Connecting Rod Journal Out-of-Round Limit .................................................................................................................................. 0.0006 inch (Max)
Connecting Rod Journal Taper Limit ........................................................................................................................................ 0.0006 Per Inch (Max)
Connecting Rod Journal Surface Finish (RMS) .............................................................................................................................................. 12 (Max)
Main Bearing Thrust Face Surface Finish (RMS) ................................................................................................................... 35 Front/25 Rear (Max)
Main Bearing Thrust Face Runout Limit ................................................................................................................................................... 0.001 (Max)
Crankshaft Free End Play Limit .......................................................................................................................................................... 0.004-0.008 inch
Crankshaft Free End Play Service Limit ....................................................................................................................................................... 0.012 inch
Connecting Rod Bearings Clearance to Crankshaft - Desired ........................................................................................................ 0.0008-0.0015 inch
Connecting Rod Bearings Clearance to Crankshaft - Allowable .................................................................................................... 0.0008-0.0026 inch
Main Bearings Clearance to Crankshaft - Desired .......................................................................................................................... 0.0008-0.0015 inch
Main Bearings Clearance to Crankshaft - Allowable ...................................................................................................................... 0.0008-0.0026 inch
Main Bearing Wall Thickness (Standard) ....................................................................................................................................... 0.0956-0.0951 inch
Torque
Torque Main Bearing Cap Bolts In Two Steps:
Step 1. .............................................................................................................................................................................. 68-81 Nm (50-60 ft lb)
Step 2. .......................................................................................................................................................................... 102-115 Nm (75-85 ft lb)
Main Bearing Journal Diameter ...................................................................................................................................................... 2.2059-2.2051 inch
Main Bearing Journal Out-of-Round Limit ...................................................................................................................................... 0.0006 inch (Max)
Main Bearing Journal Taper Limit 0.0006 Per Inch
Main Bearing Journal Runout Limit ................................................................................................................................................... 0.002 inch (Max)
Main Bearing Journal Surface Finish (RMS) .................................................................................................................................................. 12 (Max)
Main Bearing Journal Runout Service Limit ................................................................................................................................................. 0.005 inch
Thrust Bearing Journal Length ........................................................................................................................................................... 1.201-1.199 inch
Connecting Rod Journal Diameter .................................................................................................................................................. 2.0462-2.0472 inch
Connecting Rod Journal Out-of-Round Limit .................................................................................................................................. 0.0006 inch (Max)
Connecting Rod Journal Taper Limit ........................................................................................................................................ 0.0006 Per Inch (Max)
Connecting Rod Journal Surface Finish (RMS) .............................................................................................................................................. 12 (Max)
Main Bearing Thrust Face Surface Finish (RMS) ................................................................................................................... 35 Front/25 Rear (Max)
Main Bearing Thrust Face Runout Limit ................................................................................................................................................... 0.001 (Max)
19
Flywheel Clutch Face Runout Limit ............................................................................................................................................................. 0.005 inch
Flywheel Ring Gear Lateral Runout (T.I.R.) Standard Transmission ........................................................................................................... 0.025 inch
Flywheel Ring Gear Lateral Runout (T.I.R.) Automatic Transmission ........................................................................................................ 0.060 inch
Crankshaft Free End Play Limit .......................................................................................................................................................... 0.004-0.008 inch
Crankshaft Free End Play Service Limit ....................................................................................................................................................... 0.012 inch
Connecting Rod Bearings Clearance to Crankshaft - Desired ........................................................................................................ 0.0008-0.0015 inch
Connecting Rod Bearings Clearance to Crankshaft - Allowable .................................................................................................... 0.0008-0.0026 inch
Main Bearings Clearance to Crankshaft - Desired .......................................................................................................................... 0.0008-0.0015 inch
Main Bearings Clearance to Crankshaft - Allowable ...................................................................................................................... 0.0008-0.0026 inch
Main Bearing Wall Thickness (Standard) ....................................................................................................................................... 0.0956-0.0951 inch
Connecting Rod:
Crankshaft Bearing Bore Diameter ........................................................................................................ 55.170-55.190 mm (2.1720-2.1728 in.)
Crankshaft Bearing Bore Out-of-Round Limit .................................................................................................................................. 0.0004 inch
Crankshaft Bearing Bore Taper Limit ............................................................................................................................................... 0.0004 inch
Torque The Connecting Rod Nuts In Two Steps:
Step 1 ............................................................................................................................................................................. 34-41 Nm (25-30 ft lbs)
Step 2 ............................................................................................................................................................................. 41-39 Nm (30-36 ft lbs)
Torque Main Bearing Cap Bolts In Two Steps:
Step 1. .............................................................................................................................................................................. 68-81 Nm (50-60 ft lb)
Step 2. .......................................................................................................................................................................... 102-115 Nm (75-85 ft lb)
Harmonic Balancer - Crankshaft Pulley

Crankshaft Pulley Bolt ...................................................................................................................................................... 140-180 Nm (103-133 ft lb)
Piston Ring, Engine

Piston Ring Groove Width
Compression Ring Groove Width (Top) ................................................................................................... 1.5545-1.5291 mm (0.061-0.060 in.)
Compression Ring Groove Width (Bottom) .............................................................................................. 1.5545-1.5291 mm (0.061-0.060 in.)
Oil Ring Groove Width ............................................................................................................................. 4.056-4.031 mm (0.1596-0.1587 in.)
Piston Rings
Compression Ring Width (Top) ...................................................................................................................... 1.46-1.490 mm (0.058-0.059 in.)
Compression Ring Width (Bottom) ................................................................................................................. 1.46-1.490 mm (0.058-0.059 in.)
Compression Ring Side Clearance (Top) 0.041-0.084 mm (0.0016-0.0033 in.)
Compression Ring Side Clearance (Bottom) 0.041-0.084 mm (0.0016-0.0033 in.)
Oil Ring Side Clearance ......................................................................................................................................................................... Snug Fit
Piston Ring Side Clearance Service Limit ................................................................................................................ 0.15 mm (0.006 in.) (Max)
Compression Ring Gap (Top) ............................................................................................................................ 0.25-0.50 mm (0.010-0.020 in.)
Compression Ring Gap (Bottom) ...................................................................................................................... 0.25-0.50 mm (0.010-0.020 in.)
Oil (Steel Rail) ................................................................................................................................................... 0.38-1.24 mm (0.015-0.049 in.)
Piston, Engine
The Piston Diameter is measured at 14.58 mm from bottom of skirt, centerline - 90° to the pin.
Piston Diameter Coded Red ........................................................................................................................... 95.961-95.9776 mm (3.7780-3.7786 in.)
Piston-To-Bore-Clearance (Select Fit) ................................................................................................................ 0.061-0.086 mm (0.0024-0.0034 in.)
Piston Bore Diameter of:
96.000-96.037 mm (3.7795-3.7810 in.) ...................................................................................................... Coded Red Service Piston Required
96.037-96.076 mm (3.7810-3.7825 in.) ..................................................................................................... Coded Blue Service Piston Required
96.076-96.115 mm (3.7825-3.7840 in.) ................................................................................................. Coded Yellow Service Piston Required
Piston Pin Bore Diameter ............................................................................................................................ 23.1725-23.1800 mm (0.9123-0.9126 in.)
Piston Pin Length ............................................................................................................................................................. 76.5-77.2 mm (3.01-3.04 in.)
Piston Pin Diameter (Standard) ....................................................................................................................... 23.162-23.175 mm (0.9119-0.9124 in.)
Piston Pin Diameter (0.001 Oversize) ............................................................................................................. 23.193-23.198 mm (0.9130-0.9133 in.)
Piston Pin Diameter (0.002 Oversize) ............................................................................................................. 23.216-23.223 mm (0.9140-0.9143 in.)
Piston-to-Pin Clearance ....................................................................................................................................... 0.005-0.010 mm (0.0002-0.0004 in.)
Pin-to-Rod Clearance ............................................................................................................................................................................. Interference Fit
Piston Ring Groove Width
Compression Ring Groove Width (Top) ................................................................................................... 1.5545-1.5291 mm (0.061-0.060 in.)
20
Compression Ring Groove Width (Bottom) .............................................................................................. 1.5545-1.5291 mm (0.061-0.060 in.)
Oil Ring Groove Width ............................................................................................................................. 4.056-4.031 mm (0.1596-0.1587 in.)
Piston Rings
Compression Ring Width (Top) ...................................................................................................................... 1.46-1.490 mm (0.058-0.059 in.)
Compression Ring Width (Bottom) ................................................................................................................. 1.46-1.490 mm (0.058-0.059 in.)
Compression Ring Side Clearance (Top) .................................................................................................. 0.041-0.084 mm (0.0016-0.0033 in.)
Compression Ring Side Clearance (Bottom) ............................................................................................. 0.041-0.084 mm (0.0016-0.0033 in.)
Oil Ring Side Clearance ......................................................................................................................................................................... Snug Fit
Piston Ring Side Clearance Service Limit ................................................................................................................ 0.15 mm (0.006 in.) (Max)
Compression Ring Gap (Top) ............................................................................................................................ 0.25-0.50 mm (0.010-0.020 in.)
Compression Ring Gap (Bottom) ...................................................................................................................... 0.25-0.50 mm (0.010-0.020 in.)
Oil (Steel Rail) ................................................................................................................................................... 0.38-1.24 mm (0.015-0.049 in.)
Auxiliary Shaft Gear Bolt 38-54 Nm
Auxiliary Shaft Thrust Plate Bolt 8-12 Nm
Belt Tensioner (Timing Pivot Bolt) 38-54 Nm
Belt Tensioner (Timing) Adjusting Bolt 19-29 Nm
Camshaft Gear Bolt 68-96 Nm
Camshaft Thrust Plate Bolt 8-12 Nm
Carburetor to Spacer Stud 10-20 Nm
Carburetor Spacer Nut 14-19 Nm
Carburetor Spacer to Manifold Bolt 19-28 Nm
Connecting Rod Nut Torque in sequence in two steps: Step 1: 34-41 Nm (25-30 ft-lb).
Step 2: 41-49 Nm (30-36 ft-lb).
Crankshaft Pulley Bolt 140-180 Nm
Cylinder Head Bolt Torque cylinder head bolts in sequence in 3 steps: Step 1: 70
Nm (51 lb ft). Step 2: 70 Nm (51 lb ft). Step 3: Turn an
additional 90-100 Degrees.
Distributor Clamp Bolt 19-28 Nm
Distributor Vacuum Tube to Manifold Adapter 7-11 Nm
Exhaust Manifold to Cylinder Head Bolt, Stud or Nut Torque in sequence in two steps: Step 1: 20-23 Nm (178-204
in-lb). Step 2: 27-41 Nm (20-30 ft-lb).
Flywheel to Crankshaft Bolt 73-87 Nm
Fuel Pump to Cylinder Block 19-28 Nm
Intake Manifold to Cylinder Head Bolt/Nut Torque in sequence in two steps: Step 1: 7.9 Nm (5-7 ft-lb).
Step 2: 19-28 Nm (14-21 ft-lb).
Main Bearing Cap Bolt Torque in sequence in two steps: Step 1: 68-81 Nm (50-60 ft-lb).
Step 2: 102-115 Nm (75-85 ft-lb).
Oil Pressure Sending Wire to Block 11-24 Nm
Oil Pump Pickup Tube to Pump 19-29 Nm
Oil Pump to Block 19-29 Nm
Oil Pan Drain Plug to Pan 21-33 Nm
Oil Pan to Block 11-13.5 Nm

21
Oil Filter Insert to Cylinder Block 28-35 Nm
Oil Filter to Engine 10.7-14.1 Nm

1/2 turn after gasket contacts surface - oil gasket.
Rocker Arm Cover to Cylinder Head 7-11 Nm
Spark Plug to Cylinder Head 7-14 Nm
Temperature Sending Unit to Block 11-24 Nm
Water Jacket Drain Plug to Block 32-37 Nm
Water Pump to Block Bolt 19-29 Nm
EGR Valve to Spacer Bolt 19-29 Nm
EGR Tube to Exhaust Manifold Conn. 25-35 Nm
EGR Tube Nut 25-35 Nm
Auxiliary Shaft Cover Bolt 8-12 Nm
Water Outlet Connection Bolt 19-29 Nm
Cylinder Front Cover Bolt 8-12 Nm
Inner Timing Belt Cover Stud 19-29 Nm
Outer Timing Belt Cover Bolt 8-12 Nm
Thermactor Check Valve to Manifold 24-27 Nm

Then rotate into position.
Fuel Filter to Carburetor 9-11 Nm
Carburetor Mounting Bolts 19-29 Nm
Fuel Lines to Pump 20-24 Nm
Spark Plugs 9-20 Nm
DIS Ignition Module Screws 2.5-3.5 Nm
Coil Mounting Bolts 20-30 Nm
Crankshaft Hub Bolt 155-205 Nm

22
General Engine Specifications

23
Oil Flow
24
25
26
27
28

29
Belt Tension Allowable Limits
Revised Cylinder Head Torque Specifications

Revised Cylinder Head Torque Specifications
This Updated Revised Torque Specification "Torque Plus Angle" Procedure can be found in TSB# 94-6-4, dated March 23, 1994.
New Design Cylinder Head Torque Specification "Torque Plus Angle" Procedure Step 1 70 Nm
Note: The New Design Cylinder Head Gasket and Bolts are different from the production and Note: Tighten Cylinder Head Bolts in sequence.
previously designed parts. Because of this difference, the New Head Bolts are the ONLY bolts that
can be used with the New Head Gasket.
Step 2 70 Nm
Note: Retighten Cylinder Head Bolts in sequence.
Step 3 90-100 Degrees

Note: Tighten Cylinder Head Bolts in sequence.
30
Rocker Arm Assembly

Rocker Arm (Cam Follower) Ratio ...................................................................................................................................................................... 1.64:1
Valve Clearance
Collapsed Tappet Gap
Desired ......................................................................................................................................................................... 0.040-0.050 inch @ Cam
Allowable ..................................................................................................................................................................... 0.035-0.055 inch @ Cam
Valve Cover
Valve Cover Bolts ........................................................................................................................................................................... 7-11 Nm (5-8 ft lb)
Valve Spring
Spring Length W/Damper Removed, Compression Pressure (Lb. @ Spec. Length)
Intake and Exhaust (Installed) ................................................................................................................................................ 71-79 @ 1.52 inch
Intake and Exhaust (Valve Open) ...................................................................................................................................... 128-142 @ 1.12 inch
Intake and Exhaust (Valve Closed) ........................................................................................................................................ 67-74 @ 1.52 inch
Free Length (Approximate) ................................................................................................................................................................. 1.877 inch
Assembled Height ......................................................................................................................................................................... 1.49-1.55 inch
Service Limit ........................................................................................................................................... 5% Pressure Loss @ Specified Length
Out of Square Service Limit ....................................................................................................................................................................... 5/64 (0.078)
Valve, Intake/Exhaust
Valve Head Diameter
Intake Valve Head Diameter ..................................................................................................................................................... 1.723-1.747 inch
Exhaust Valve Head Diameter ...................................................................................................................................................... 1.49-1.51 inch
Valve Face Runout Limit .................................................................................................................................................................... 0.002 inch (Max)
Valve Face Angle Limit ............................................................................................................................................................................................ 44°
Valve Stem Diameter
Standard Intake Valve Stem Diameter .................................................................................................................................. 0.3416-0.3423 inch
Standard Exhaust Valve Stem Diameter ............................................................................................................................... 0.3411-0.3418 inch
(0.015 Oversize) Intake Valve Stem Diameter ..................................................................................................................... 0.3566-0.3573 inch
(0.015 Oversize) Exhaust Valve Stem Diameter .................................................................................................................. 0.3561-0.3568 inch
(0.030 Oversize) Intake Valve Stem Diameter ....................................................................................................................... 0.3716-.3723 inch
(0.030 Oversize) Exhaust Valve Stem Diameter .................................................................................................................... 0.3711-.3718 inch
Drive Belt
31
Tension should measure 150-190 lbs. for new belts and 140-160 lbs. for used belts. If belt tension on a used belt is less than specified, adjust.
General Specifications
Oil Flow
32
33
34
35
36

39
Oil Pump Relief Valve Spring Tension (Lbs. Spec. Length) ..................................................................................................... 12.6-14.5 @ 1.20 inch
Oil Pump Drive Shaft-to-Housing Bearing Clearance .................................................................................................................... 0.0015-0.0030 inch
Oil Pump Relief Valve-to-Bore Clearance ...................................................................................................................................... 0.0015-0.0030 inch
Oil Pump Rotor Assembly End Clearance (Assembled) .................................................................................................................... 0.004 inch (Max)
Oil Pump Outer Race-to-Housing Clearance ...................................................................................................................................... 0.001-0.013 inch
Torque
Oil Pump to Block Bolts ............................................................................................................................................................ 19-29 Nm (15-22 ft lb)
40
Auxiliary Shaft Gear Bolt 38-54 Nm
Auxiliary Shaft Thrust Plate Bolt 8-12 Nm
Belt Tensioner (Timing Pivot Bolt) 38-54 Nm
Belt Tensioner (Timing) Adjusting Bolt 19-29 Nm
Camshaft Gear Bolt 68-96 Nm
Camshaft Thrust Plate Bolt 8-12 Nm
Carburetor to Spacer Stud 10-20 Nm
Carburetor Spacer Nut 14-19 Nm
Carburetor Spacer to Manifold Bolt 19-28 Nm
Connecting Rod Nut Torque in sequence in two steps: Step 1: 34-41 Nm (25-30 ft-lb).
Step 2: 41-49 Nm (30-36 ft-lb).
Crankshaft Pulley Bolt 140-180 Nm
Cylinder Head Bolt Torque cylinder head bolts in sequence in 3 steps: Step 1: 70
Nm (51 lb ft). Step 2: 70 Nm (51 lb ft). Step 3: Turn an
additional 90-100 Degrees.
Distributor Clamp Bolt 19-28 Nm
Distributor Vacuum Tube to Manifold Adapter 7-11 Nm
Exhaust Manifold to Cylinder Head Bolt, Stud or Nut Torque in sequence in two steps: Step 1: 20-23 Nm (178-204
in-lb). Step 2: 27-41 Nm (20-30 ft-lb).
Flywheel to Crankshaft Bolt 73-87 Nm
Fuel Pump to Cylinder Block 19-28 Nm
Intake Manifold to Cylinder Head Bolt/Nut Torque in sequence in two steps: Step 1: 7.9 Nm (5-7 ft-lb).
Step 2: 19-28 Nm (14-21 ft-lb).
Main Bearing Cap Bolt Torque in sequence in two steps: Step 1: 68-81 Nm (50-60 ft-lb).
Step 2: 102-115 Nm (75-85 ft-lb).
Oil Pressure Sending Wire to Block 11-24 Nm
Oil Pump Pickup Tube to Pump 19-29 Nm
Oil Pump to Block 19-29 Nm
Oil Pan Drain Plug to Pan 21-33 Nm
Oil Pan to Block 11-13.5 Nm
Oil Filter Insert to Cylinder Block 28-35 Nm
Oil Filter to Engine 10.7-14.1 Nm

1/2 turn after gasket contacts surface - oil gasket.
Rocker Arm Cover to Cylinder Head 7-11 Nm
Spark Plug to Cylinder Head 7-14 Nm
Temperature Sending Unit to Block 11-24 Nm
Water Jacket Drain Plug to Block 32-37 Nm
Water Pump to Block Bolt 19-29 Nm

41
EGR Valve to Spacer Bolt 19-29 Nm
EGR Tube to Exhaust Manifold Conn. 25-35 Nm
EGR Tube Nut 25-35 Nm
Auxiliary Shaft Cover Bolt 8-12 Nm
Water Outlet Connection Bolt 19-29 Nm
Cylinder Front Cover Bolt 8-12 Nm
Inner Timing Belt Cover Stud 19-29 Nm
Outer Timing Belt Cover Bolt 8-12 Nm
Thermactor Check Valve to Manifold 24-27 Nm

Then rotate into position.
Fuel Filter to Carburetor 9-11 Nm
Carburetor Mounting Bolts 19-29 Nm
Fuel Lines to Pump 20-24 Nm
Spark Plugs 9-20 Nm
DIS Ignition Module Screws 2.5-3.5 Nm
Coil Mounting Bolts 20-30 Nm
Crankshaft Hub Bolt 155-205 Nm
General Specifications
42
Oil Flow
43
44
45
46
47

48
Belt Tension Allowable Limits
Lower Intake Manifold to Cylinder Head Step 1 7.9 Nm
Step 2 19-28 Nm
Fuel Supply Manifold to Lower Intake Manifold 20-30 Nm
Upper Plenum to Lower Intake Manifold 20-30 Nm
Throttle Body to Upper Plenum 20-30 Nm
Fig. 5 Lower Intake Manifold Bolt Tightening Sequence

49
Fig. 4 Upper Intake Manifold Tightening Sequence
Throttle Body
Lifter / Lash Adjuster, Valve

Standard Diameter ........................................................................................................................................................................... 0.3422-0.8427 inch
Clearance-to-Bore ........................................................................................................................................................................... 0.0007-0.0027 inch
Service Limit ...................................................................................................................................................................................... 0.005 inch (Max)
50
Allowable Collapsed Tappet Gap .......................................................................................................................................... 0.035-0.055 inch @ Cam
Desired Collapsed Tappet Gap .............................................................................................................................................. 0.040-0.050 inch @ Cam
Valve Tappet Hydraulic Leakdown Rate:
2-8 seconds to leakdown 3.18 mm (1/8 inch) of travel with 22.68 Kg (50 lb) load leakdown fluid in lash adjuster.
Timing Cover
Timing Belt Outer Cover Retaining Bolts ....................................................................................................................................... 8-12 Nm (6-9 ft lb)

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1

Ford Ranger L4-140 2.3L SOHC https://manuales-taller.sellfy.store/ford/ 1

Cylinder Head Torque Sequence

General Engine Specifications

Compression Test Percentages - All Engines

Compression Test Percentages - All Engines

Harmonic Balancer - Crankshaft Pulley

Piston Ring, Engine

Auxiliary Shaft Gear Bolt 38-54 Nm

Auxiliary Shaft Thrust Plate Bolt 8-12 Nm

Belt Tensioner (Timing Pivot Bolt) 38-54 Nm

Belt Tensioner (Timing) Adjusting Bolt 19-29 Nm

Camshaft Gear Bolt 68-96 Nm

Camshaft Thrust Plate Bolt 8-12 Nm

Carburetor to Spacer Stud 10-20 Nm

Carburetor Spacer Nut 14-19 Nm

Carburetor Spacer to Manifold Bolt 19-28 Nm

Crankshaft Pulley Bolt 140-180 Nm

Distributor Clamp Bolt 19-28 Nm

Distributor Vacuum Tube to Manifold Adapter 7-11 Nm

Flywheel to Crankshaft Bolt 73-87 Nm

Fuel Pump to Cylinder Block 19-28 Nm

Oil Pressure Sending Wire to Block 11-24 Nm

Oil Pump Pickup Tube to Pump 19-29 Nm

Oil Pump to Block 19-29 Nm

Oil Pan Drain Plug to Pan 21-33 Nm

Oil Pan to Block 11-13.5 Nm

Oil Filter to Engine 10.7-14.1 Nm

Rocker Arm Cover to Cylinder Head 7-11 Nm

Spark Plug to Cylinder Head 7-14 Nm

Temperature Sending Unit to Block 11-24 Nm

Water Jacket Drain Plug to Block 32-37 Nm

Water Pump to Block Bolt 19-29 Nm

EGR Valve to Spacer Bolt 19-29 Nm

EGR Tube to Exhaust Manifold Conn. 25-35 Nm

EGR Tube Nut 25-35 Nm

Auxiliary Shaft Cover Bolt 8-12 Nm

Water Outlet Connection Bolt 19-29 Nm

Cylinder Front Cover Bolt 8-12 Nm

Inner Timing Belt Cover Stud 19-29 Nm

Outer Timing Belt Cover Bolt 8-12 Nm

Thermactor Check Valve to Manifold 24-27 Nm

Fuel Filter to Carburetor 9-11 Nm

Carburetor Mounting Bolts 19-29 Nm

Fuel Lines to Pump 20-24 Nm

Spark Plugs 9-20 Nm

DIS Ignition Module Screws 2.5-3.5 Nm

Coil Mounting Bolts 20-30 Nm

Crankshaft Hub Bolt 155-205 Nm

Cylinder Head Torque Sequence

General Engine Specifications

Compression Test Percentages - All Engines

Belt Tension Allowable Limits

Revised Cylinder Head Torque Specifications

Step 3 90-100 Degrees

Cylinder Head Torque Sequence

Rocker Arm Assembly

Compression Test Percentages - All Engines

Auxiliary Shaft Gear Bolt 38-54 Nm

Auxiliary Shaft Thrust Plate Bolt 8-12 Nm

Belt Tensioner (Timing Pivot Bolt) 38-54 Nm

Belt Tensioner (Timing) Adjusting Bolt 19-29 Nm

Camshaft Gear Bolt 68-96 Nm