CPM AGU

1 BASED ON KONSINYERING DATED 11 OCT 2021 FA

21 OCT 2021 21 OCT 2021
CPM AGU
0 ORIGINAL ISSUE RFC
14 JUL 2021 14 JUL 2021
DRAWN BY : CHECKED BY :
NO REVISION STATUS
DATE : DATE :

OWNER
PT PLN ( PERSERO )
UNIT INDUK PEMBANGUNAN SUMATERA BAGIAN SELATAN
Jl. Residen A. Rozak No. 2180, Sekojo Palembang 30118

CONTRACTOR
KONSORSIUM WIJATI-HASTA
Jl. Let Jend S Parman No. 52 Semarang 50232
Telp. 024 8441546 ( Hunting 7 Lines ) Fax. 024 8315360

PROJECT

PEMBANGUNAN EXTENSION IBT 3 GITET 500/275 KV MUARA ENIM ( PAKET ENIM 3 )

CONTRACT No : 0015.PJ/DAN.01.03/UIP SUMBAGSEL/2020, DATE : 16 DESEMBER 2020

DRAWING TITTLE

TECHNICAL SPECIFICATION
70 kV POWER CABLE ACCESSORIES (TERMINATION)
GITET 500 kV MUARA ENIM

SHEET : DESIGN BY DRAWN DESIGNED CHECKED APPROVED

18 21 OCT 2021 21 OCT 2021 21 OCT 2021 21 OCT 2021

SCALE :

N/A CPM CPM AGU AGU

PAPER SIZE : DRAWING NO : REVISION NO :

A4 0015PJ-03ME-E/L-00-S7-118-02 1
 TECHNICAL PARTICULARS AND GUARANTEES
PEMBANGUNAN EXT IBT-3 GITET 500/275 kV MUARA ENIM

TPG V.3.22.A2 70 KV POWER CABLES ACCESSORIES (TERMINATION)

NO. UNIT REQUIRED PROPOSED AND GUARANTEE PROPOSED AND GUARANTEE (DRM)

I. 70 KV OUTDOOR TYPE TERMNATION

1 Product Name to be mentioned OUTDOOR SEALING END OUTDOOR SEALING END

FOR 70kV XLPE CABLE FOR 70kV XLPE CABLE
2 Type Designation to be mentioned UEMA06Q002 UEMA06Q002
3 Application to be mentioned Outdoor Termination 70 KV Outdoor Termination 70 KV
4 Cable Size sqmm 800 1000 200 - 1000
5 Applied standard IEC 60840 IEC 60840 IEC 60840
6 Type Test Level
- Rated Voltage kV 70 70 70
- Highest Voltage kV 72.5 72.5 72.5
- Max. Design voltage to ground kV to be mentioned 72.5 72.5
- AC Voltage withstand to ground kV to be mentioned 90 90
- Lightning impuls Voltage Test (BIL) kV to be mentioned 350 350
- Heating Cycle Test ( AC Voltage, 2 Uo ) kV to be mentioned 72 72
- Partial Discharge Test < 5pc at 1.5 Uo kV to be mentioned 54 54
7 Stress Control Material to be mentioned Silicone Rubber Silicone Rubber
8 Stress Control Type to be mentioned Slip-on Slip-on
9 Routine Test Level :
- AC Voltage withstand Test in 30 Min kV to be mentioned 90 90
- Partial Discharge test < 5 pc at 1.5 Uo kV to be mentioned 54 54
10 Termination Housing
- Filling Compound to be mentioned Polybutene Oil Polybutene Oil
- Overall Length excl. Head Armature mm to be mentioned Approx. 1700mm Approx. 1700mm
- Tube Diameter With Shed mm to be mentioned Approx.287~432mm Approx.287~432mm
- Housing Material to be mentioned Porcelain Porcelain
- Shed Material to be mentioned Porcelain Porcelain
- Pollution Level IEC60815 mm/kV to be mentioned 31mm/kV 31mm/kV
- Creepage Distance mm to be mentioned MIN.4000mm MIN.4000mm
- Flash Over Distance mm to be mentioned Approx.1300mm Approx.1300mm
- Cantilever Load N to be mentioned Approx. 9.8kN Approx. 9.8kN

Name of Bidder : Konsorsium Wijati-Hasta

Signature of Bidder : page 1 of 3

 TECHNICAL PARTICULARS AND GUARANTEES
PEMBANGUNAN EXT IBT-3 GITET 500/275 kV MUARA ENIM

TPG V.3.22.A2 70 KV POWER CABLES ACCESSORIES (TERMINATION)

NO. UNIT REQUIRED PROPOSED AND GUARANTEE PROPOSED AND GUARANTEE (DRM)

11 Head Armature Material to be mentioned Copper Copper

12 Connection Method to be mentioned Compression Compression
13 Base Plate
- Material to be mentioned Aluminum Aluminum
- Fixing Holes Distance mm to be mentioned 490mm 490mm
14 Post Insulator
- Quantity Supply to be mentioned 4pcs 4pcs
- Material to be mentioned Porcelain Porcelain
- Dielectric Strength to be mentioned AC 26kV, L.Impulse 60kV AC 26kV, L.Impulse 60kV
15 Screen Pot
- Material Housing to be mentioned Copper/Aluminum Copper
- Earth Point sqmm to be mentioned ~300sqmm 240sqmm
16 Installation Work to be mentioned By jointer Certified jointer by LS
17 Weight kg to be mentioned
Approx.295kg/set Approx.295kg/set

II. EARTHING LINK BOX

1 Product Name to be mentioned Link Box for Earthing Link Box for Earthing
2 Type Designation to be mentioned For Termination/Straight Joint UEEBE1Q002
3 Application Outdoor/Manhole Outdoor / Manhole Outdoor / Manhole
4 Cabinet Stainless Steel Stainless Steel Stainless Steel
5 Support Insulator to be mentioned Epoxy Insulator Epoxy Insulator
6 Disconnect Link Bar to be mentioned MC Nylon MC Nylon
7 Gland For Bonding Cable to be mentioned Coppre Lug Coppre Lug
8 Gland For Earthing Cable to be mentioned Coppre Lug Coppre Lug
9 Busbar to be mentioned Tinned Copper Tinned Copper
10 Door Fixing Bolt to be mentioned Stainless Steel Stainless Steel
11 Box Earthing Bar Stainless Steel Stainless Steel Stainless Steel
12 Index Protection Rating IP54 (outdoor) Over than IP67/ Over than IP67 Over than IP67/ Over than IP67

Name of Bidder : Konsorsium Wijati-Hasta

Signature of Bidder : page 2 of 3

 TECHNICAL PARTICULARS AND GUARANTEES
PEMBANGUNAN EXT IBT-3 GITET 500/275 kV MUARA ENIM

TPG V.3.22.A2 70 KV POWER CABLES ACCESSORIES (TERMINATION)

NO. UNIT REQUIRED PROPOSED AND GUARANTEE PROPOSED AND GUARANTEE (DRM)

III. LINK BOX with SVL

1 Product Name to be mentioned Link Box with SVL Link Box with SVL
2 Type Designation to be mentioned For Termination/Straight Joint UEEBS2Q002
3 Application Outdoor/Manhole Outdoor / Manhole Outdoor / Manhole
4 Cabinet Stainless Steel Stainless Steel Stainless Steel
5 Support Insulator to be mentioned Epoxy Insulator Epoxy Insulator
6 Cable Flexon to be mentioned Tape & Tube Tape & Tube
7 Surge Arrester ( SVL )
- Material to be mentioned Zinc Non Linear Resistor Zinc Non Linear Resistor
- Rated Voltage kV to be mentioned to be submitted 6kV
- Max. Voltage kV to be mentioned to be submitted 5kV (MCOV)
6.7kV (TOV)
8 Gland For Bonding Cable to be mentioned Coppre Lug Coppre Lug
9 Gland For Earthing Cable to be mentioned Coppre Lug Coppre Lug
10 Busbar to be mentioned Tinned Copper Tinned Copper
11 Protection Cover to be mentioned Stainless Steel Stainless Steel
12 Support Bar to be mentioned Epoxy Insulator Epoxy Insulator
13 Box Earthing Bar to be mentioned Stainless Steel Stainless Steel
14 Door Fixing Bolt to be mentioned Stainless Steel Stainless Steel
15 Index Protection Rating IP54 (outdoor) Over than IP67 Over than IP67

Name of Bidder : Konsorsium Wijati-Hasta

Signature of Bidder : page 3 of 3

RFQ No. : Doc. No. : LSPA20-S046
User / Customer : Page No. : 1 of 3
Project Title : 70kV HV CABLE & ACC EXT IBT-3 MUARA ENIM 500/275kV
Bidder : LS Cable & System
Document Title :

Specification
For
70kV XLPE Power Cable Accessory

3 Oct.25.2021 Revised K.H.LEE D.Y.OH J.S.KIM

2 Jul.19.2021 Revised K.H.LEE D.Y.OH J.S.KIM
1 Jul.14.2021 Revised K.H.LEE D.Y.OH J.S.KIM
0 Feb.25.2020 For Bidding O.S.YU D.Y.OH J.S.KIM
Rev. No. Date Descriptions Prepared By Reviewed By Approved By
 Doc. No. : LSPA20-S045
Rev. No. : 3
Page No. : 2 of 3

1. Scope

This specification covers accessories for power cable.

2. Reference Standards

■ IEC 60840 : Power cables with extruded insulation and their accessories for rated voltages above 30kV(Um=36kV)
up to 150kV(Um=170kV)

3. Construction and Material

Construction and dimensions of accessories are shown in the attached drawings.

4. Tests

The following tests shall be performed prior to shipment at manufacture’s work.

4.1 Routine tests

Appearance & Construction test.

4.2 Sample tests

Dimensions test (One Sample).

5. Packing

All accessories shall be covered with strong wooden box, and each wooden box shall be marked with particulars of
accessories, i.e. description, size, quantity, gross and net weights, etc.

6. Reference Drawings

Item
Descriptions Drawing No.
No.
1 OUTDOOR SEALING END FOR 70kV XLPE CABLE UEMA06Q002
2 LINK BOX FOR EARTHING(1-1 WAY) UEEBE1Q002
3 LINK BOX WITH SVL(3-1 WAY, 2SVL) UEEBS3Q002
 Doc. No. : LSPA20-S045
Rev. No. : 3
Page No. : 3 of 3

7. Storage instruction for cable accessories

7.1 General

All materials shall be stored in a dry warehouse protected from the sunrays. Cases must be laid on a flat without loads
over them. Room temperature shall be controlled less than 35℃ and humidity also shall be less controlled than 50%.

7.2 Guaranteed Period

For the other items which are not shown in the table below, two years shall be guaranteed unless it is explicitly stated.

7.2.1 Epoxy Resin Components

Epoxy resin components could absorb moisture if the components are exposed to air directly for long time;
an under vacuum heating treatment (90℃ for 48 hours) must be carried out before the installation of the component.
Even if the epoxy resin components are not exposed to air directly, vacuum heating treatment is recommended before
installation.

7.2.2 Rubber Components

Stress cone and joint sleeve components, which are rubber components as main insulators, shall be kept away
from direct sunrays. The direct sunrays affect the original nature of rubber.

7.3 Storage Time

Some components, in particular tapes and putties, could have a decay of physical characteristics due to storage time and
ambient temperature. Assuming the ambient temperature of the warehouse between 0 ℃ and 35 ℃, the following
storage time could be guaranteed:

Material Usable period after date of production

Metal parts 5 years or more
Porcelain/Composite Insulator 5 years or more
Epoxy components 5 years
Silicone rubber sleeve 5 years
Heat shrinkable tubes 2 years
Stress relief cone 5 years
Gasket/O-ring 5 years
Tapes & Putties 2 years
Lubricant 2 years
Insulating oil 2 years
Waterproof compound 3 years
 NOTE

OUTDOOR SEALING END

FOR 45~72.5kV XLPE CABLE

UEMA06Q002

NTS MM 0
 NOTE

LINK BOX FOR EARTHING

(1-1 WAY)

UEEBE1Q002

NTS MM 0
 NOTE

LINK BOX WITH SVL

(3-1 WAY, 2SVL)

UEEBS3Q002

NTS MM 0
 TECHNICAL SPECIFICATION
Low Voltage Cable (for cross bonding)
1.8/3 (3.6) kV, N2XCY (Cu/XLPE/CWS/PVC)

1. Applicable standard
The construction of cables shall be based on SNI IEC 60502-1.

2. Construction details and materials

Item Details and materials

Conductor Circular stranded of annealed copper wires, complied with IEC 60228.

Extruded of 90°C grade XLPE (Cross-linked Polyethylene).

The average thickness of the insulation shall be not less than the nominal value
Insulation
given in the attached table and the minimum thickness at any point shall be not
fall bellow 90% of the nominal value by more than 0.1 mm.

By colored insulation or it’s surface color

Core identification
One core : Black

Screen bedding Extruded of black PVC (Polyvinyl Chloride).

Metallic screen Annealed copper wires applied concentrically than wrapped with binder tape

Extruded of Black PVC (Polyvinyl Chloride).

The average thickness of the outer sheath shall be not less than the nominal
Outer sheath
value given in the attached table and the minimum thickness at any point shall
be not fall below 80 % of the nominal value by more than 0.2 mm.

3. Cable identification
One lines of a distinctive marking shall be performed continuously on a suitable place of the surface of the
outer sheath by embossing or printing.

SNI IEC 60502-1 VOKSEL Cu/XLPE/CWS/PVC (N2XCY) 1 x 240/120 mm² 1.8/3 (3.6) kV

4. Test
The following test shall be carried out on complete cable and sample in accordance with SNI IEC 60502-1 and
the manufacturer standard.
1. Construction test
2. Conductor resistance test
3. AC voltage test

www.voksel.co.id All Rights Reserved Copyright © 2021 Page 1 of 4 pages

5. Packing
The completed cable shall be wound on a strong reel and lagged securely in order to protect from any
possibilities damage during transportation.
The following information shall be provided on the outside of the flange:
1. The name of the manufacturer
2. The type, voltage grade and size of the cable
3. Cable length
4. Net & Gross weight
5. Arrow showing the direction for rolling
6. The indication of the cable end position
7. Drum number
The cable end shall be sealed with end cap in order to avoid water penetration.

www.voksel.co.id All Rights Reserved Copyright © 2021 Page 2 of 4 pages

6. Construction & Electrical table

Type of cable Unit Proposed & Guarantee

CONSTRUCTION DATA
Type of cable N2XCY (CU/XLPE/Cu-wire screen/PVC)
Rated voltage kV 1.8/3 (3.6)
Conductor
- Material - Annealed Copper Wire
- Shape of conductor - Circular stranded
- Number of core no 1
- Nominal cross sectional area mm² 240
- Approximate diameter of conductor mm 22.28 Mm 19.94
Insulation
- Material - XLPE
- Nominal thickness mm 2.0
Screen bedding
- Material - PVC
- Average thickness mm 1.0
Metallic screen
- Material - Annealed copper wire
- Cross section area mm² 120
Outer sheath
- Material PVC
- Nominal thickness 2.0
- Color Black
Approximate overall diameter of cable mm 34.5 ± 2.0
ELECTRICAL DATA
Max DC resistance of conductor at 20°C /km 0.0754
AC voltage test for 5 minutes kV 6.5
Max. Current carrying capacity at 20 °C (In Ground) A 854
Max. Current carrying capacity at 30 °C (In Air) A 750
Adiabatic Short circuit current of conductor for 1 second kA 34.34
Minimum allowable bending radius x D (Outer Diameter) mm 10D

www.voksel.co.id All Rights Reserved Copyright © 2021 Page 3 of 4 pages

 Low Voltage, XLPE Insulation Cable
1.8/3 (3.6) kV, N2XCY (Cu/XLPE/CWS/PVC

Size : 1 x 240 mm²

XLPE Insulation

October 22th, 2021

SNI IEC 60502-1

Fery F. M. Rasyad Arief V.

www.voksel.co.id All Rights Reserved Copyright © 2021 Page 4 of 4 pages

 Ref. No. : IND-1909-SCC-113C
Rev. No. : 0
Page No. : 1 of 2

Project No. :
Use/Customer :

Bid Title :

Manufacturer : LS VINA Cable & System

Document Title :

Short Circuit Ratings

For
[Bonding cable 240sqmm]

0 24-Sep-19 For Bidding N.V. Minh V.H. Duong T.M. Trung

Rev. No. Date Descriptions Prepared By Reviewed By Approved By
 Ref. No. : IND-1909-SCC-113C
Rev. No. : 0
Page No.: 2 of 2

Short Circuit Ratings of Bonding Cable

( 240mm2 Cu Conductor/ According to IEC 60949)
1. Scope

This paper shows the short-circuit current rating of the cable conductor.

2. Short circuit current rating of Cable Conductor

2.1 Permissible short circuit current

I = ε x IAD 41.1 [kA]

Where:
IAD: short-circuit current calculated on an adiabatic basis 40.2 [kA]
ε: factor to allow for heat loss into the adjacent component 1.02

2.2 Calculation of adiabatic short-circuit current

 f   
 2AD .t   2 S 2 ln   → IAD = 40.23 [kA]
 i   
where:
t: duration of short circuit 1 [sec]
K Constant depending on the material of the current carrying component 226 [As1/2/mm²]
S geometrical cross-sectional area of the current carrying component 240 [mm²]
θ f: final temperature 250 [ºC]
θi : initial temperature 45 [ºC]
β: reciprocal of temperature coefficient of resistance of the 234.5 [K]
current carrying component at 0ºC
2.3 Calculation of non-adiabatic factor for conductor

t t
  1  FA  F 2 B  1.02205
S S

where:
F Factor to account for imperfect thermal contact between conductor or wires and surround-ing or 0.7
adjacent non metallic materials

A, B Empirical constants based on the thermal properties of the surrounding or adjacent non- [(mm²/s)1/2]
metallic materials

C1  i
A where, C1 = 2464 [mm/m] 0.9657 [(mm²/s)1/2]
 C i

C2 i 
B   where, C2 = 1.22 [K.m.mm²/J] 0.4685 [(mm²/s)1/2]
C  i 
σc Volumetric specific heat of the current carrying component 2.50E+6
σi Volumetric specific heat of the surrounding or adjacent non-metallic materials 2.40E+6
ρi Thermal resistivity of the surrounding or adjacent non-metallic materials 2.5 [K.m/W]

3. Conclusion

From the calculation above, we can observe that the calculated short circuit current for conductor (cable) withstand
short circuit rating 41.1 kA for 1 second.
 LS-VINA Cable & System
South of Binh Bridge street, So Dau, Hong Bang, Hai Phong, Vietnam. Tel. 84.225 3529 786 Fax. 84.225 3824 969

Ref. No. : LSVNA211022-01

Date: October 22nd, 2021
To:
PT. GE Grid Solution Indonesia
South Quarter Tower B 18th~19th Fl,.
Jl. R.A. Kartini Kav.9 Cilandak Barat, Cilandak, South Jakarta-12430

Re: Calculation sheet for short circuit Bonding Cable 240mm2

Dear Sir,

This is to inform you that Bonding Cable 1.8/3 kV N2XCY 240mm2 will be sufficient to meet short circuit 40kA/1
sec according to IEC 60949 as per enclosed calculation.
Thank you for your attention.

Yours Truly,

LS-VINA Cable & System

Signed :
Name : Shi Wan Chun
Title : Sales Director