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COMPLETE REVISION

October 2017

Insulation

PIP INSC1000
Cold Service Insulation Materials and
Installation Specification
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major industrial
users, contractors, or standards organizations. By harmonizing these technical requirements
into a single set of Practices, administrative, application, and engineering costs to both the
purchaser and the manufacturer should be reduced. While this Practice is expected to
incorporate the majority of requirements of most users, individual applications may involve
requirements that will be appended to and take precedence over this Practice.
Determinations concerning fitness for purpose and particular matters or application of the
Practice to particular project or engineering situations should not be made solely on
information contained in these materials. The use of trade names from time to time should
not be viewed as an expression of preference but rather recognized as normal usage in the
trade. Other brands having the same specifications are equally correct and may be
substituted for those named. All Practices or guidelines are intended to be consistent with
applicable laws and regulations including OSHA requirements. To the extent these
Practices or guidelines should conflict with OSHA or other applicable laws or regulations,
such laws or regulations must be followed. Consult an appropriate professional before
applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas
at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies
and Subscribers may copy this Practice for their internal use. Changes or modifications of any
kind are not permitted within any PIP Practice without the express written authorization of
PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or
exceptions to specific sections of PIP Practices. Authorized Users may provide their clients,
suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes.
These purposes include but are not limited to the procurement process (e.g., as attachments to
requests for quotation/ purchase orders or requests for proposals/contracts) and preparation
and issue of design engineering deliverables for use on a specific project by Authorized
User’s client. PIP’s copyright notices must be clearly indicated and unequivocally
incorporated in documents where an Authorized User desires to provide any third party with
copies of the Practice.

PUBLISHING HISTORY
October 1997 Issued July 2007 Editorial Revision April 2012 Editorial Revision
November 2006 Complete Revision March 2011 Reaffirmation with October 2017 Complete Revision
Editorial Revision

Not printed with State funds


COMPLETE REVISION
October 2017

Insulation

PIP INSC1000
Cold Service Insulation Materials and
Installation Specification
Table of Contents
INSC1000-D3 – Extent of Cold-Service
1. Scope ...........................................3 Insulation
INSC1000-D10 – Cellular Glass Block and
2. References ..................................3 Fabricated Sections Insulation System
2.1 Process Industry Practices ...............3 INSC1000-D11 – Polyisocyanurate Insulation
2.2 Industry Codes and Standards .........3 System
INSC1000-D12 – Rigid Cellular Phenolic
3. Definitions ...................................3 Thermal Insulation System for Pipe and
Equipment
4. Requirements ..............................4 INSC1000-D13 – Flexible Elastomeric Cellular
4.1 Project Scope ...................................4 Thermal Insulation System for Pipe and
4.2 Materials ...........................................4 Equipment
4.3 Storage and Handling of Insulation INSC1000-D14 – User-Defined Insulation
Materials ...........................................5 System for Pipe and Equipment
4.4 Installation Requirements .................5 INSC1000-F1 – Insulation Thickness Table –
4.5 Quality Plan ....................................12 Cellular Glass Insulation for CC, ASTM
4.6 Inspection .......................................12 C552 Grade I (inches)
4.7 Repairs ...........................................13 INSC1000-F2 – Insulation Thickness Table –
Cellular Glass Insulation for CP, ASTM
Data Forms C552 Grade I (inches)
INSC1000-F3 – Insulation Thickness Table –
INSC1000-D1 – Documentation Requirements Cellular Glass Insulation, Combined Table,
Sheet ASTM C552 Grade I (inches)
The following data forms shall be part of this INSC1000-F4 – Insulation Thickness Table –
Practice only if indicated on the purchaser's Polyisocyanurate Insulation for CC, ASTM
completed Documentation Requirements Sheet. C591 Grade 2 (inches)
INSC1000-D2 – Cold Service Insulation System INSC1000-F5 – Insulation Thickness Table –
Project-Specific Requirements Polyisocyanurate Insulation for CP, ASTM
C591 Grade 2 (inches)

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

INSC1000-F6 – Insulation Thickness Table – INSC1000-FM9 – Insulation Thickness Table –


Polyisocyanurate Insulation, Combined Rigid Cellular Phenolic Insulation,
Table, ASTM C591 Grade 2 (inches) Combined Table, ASTM C1126, Type III,
INSC1000-F7 – Insulation Thickness Table – Grade 1 (mm)
Rigid Cellular Phenolic Insulation for CC, INSC1000-FM10 – Insulation Thickness Table –
ASTM C1126, Type III, Grade 1 (inches) Flexible Elastomeric Cellular Insulation for
INSC1000-F8 – Insulation Thickness Table – CC, ASTM C534, Grade 1 (mm)
Rigid Cellular Phenolic Insulation for CP, INSC1000-FM11 – Insulation Thickness Table –
ASTM C1126, Type III, Grade 1 (inches) Flexible Elastomeric Cellular Insulation for
INSC1000-F9 – Insulation Thickness Table – CP, ASTM C534, Grade 1 (mm)
Rigid Cellular Phenolic Insulation, INSC1000-FM12 – Insulation Thickness Table –
Combined Table, ASTM C1126, Type III, Flexible Elastomeric Cellular Insulation,
Grade 1 (inches) Combined Table, ASTM C534, Grade 1
INSC1000-F10 – Insulation Thickness Table – (mm)
Flexible Elastomeric Cellular Insulation for INSC1000-FM13 – User-Defined Insulation for
CC, ASTM C534, Grade 1 (inches) CC (mm)
INSC1000-F11 – Insulation Thickness Table – INSC1000-FM14 – User-Defined Insulation for
Flexible Elastomeric Cellular Insulation for CP (mm)
CP, ASTM C534, Grade 1 (inches) INSC1000-FM15 – User-Defined Insulation –
INSC1000-F12 – Insulation Thickness Table – Combined Table (mm)
Flexible Elastomeric Cellular Insulation,
Combined Table, ASTM C534, Grade 1
(inches)
INSC1000-F13 – User-Defined Insulation for CC
(inches)
INSC1000-F14 – User-Defined Insulation – for
CP (inches)
INSC1000-F15 – User-Defined Insulation –
Combined Table (inches)
INSC1000-FM1 – Insulation Thickness Table –
Cellular Glass Insulation for CC, ASTM
C552 Grade I (mm)
INSC1000-FM2 – Insulation Thickness Table –
Cellular Glass Insulation for CP, ASTM
C552 Grade I (mm)
INSC1000-FM3 – Insulation Thickness Table –
Cellular Glass Insulation, Combined Table,
ASTM C552 Grade I (mm)
INSC1000-FM4 – Insulation Thickness Table –
Polyisocyanurate Insulation for CC, ASTM
C591 Grade 2 (mm)
INSC1000-FM5 – Insulation Thickness Table –
Polyisocyanurate Insulation for CP, ASTM
C591 Grade 2 (mm)
INSC1000-FM6 – Insulation Thickness Table –
Polyisocyanurate Insulation, Combined
Table, ASTM C591 Grade 2 (mm)
INSC1000-FM7 – Insulation Thickness Table –
Rigid Cellular Phenolic Insulation for CC,
ASTM C1126, Type III, Grade 1 (mm)
INSC1000-FM8 – Insulation Thickness Table –
Rigid Cellular Phenolic Insulation for CP,
ASTM C1126, Type III, Grade 1 (mm)

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

1. Scope
This Practice provides requirements for materials and installation of cold service insulation
systems.
This Practice describes requirements for cold service insulation materials and accessories, storage
and handling of materials, insulation application, extent of insulation, and documentation on the
external surfaces of piping and equipment, ambient to -179°C (-290°F).
Comment: Use of this Practice for contractual purposes requires the purchaser to make
specific choices and to assemble additional supporting documents. Listing of or
reference to supporting documents within this Practice does not imply suitability
for specific designs.

2. References
Applicable parts of the following Practices and industry codes and standards references shall be
considered an integral part of this Practice. The edition in effect on the date of contract award
shall be used, except as otherwise noted. Short titles are used herein where appropriate.

2.1 Process Industry Practices (PIP)


– PIP INTG1000 – Insulation Inspection Checklist
2.2 Industry Codes and Standards
American Petroleum Institute (API)
– API 521 –Pressure-Relieving and Depressuring Systems

American Society for Testing and Materials (ASTM)


– ASTM C450 – Standard Practice for Fabrication of Thermal Insulating
Fitting Covers for NPS Piping, and Vessel Lagging
– ASTM C692 – Standard Test Method for Evaluating the Influence of
Thermal Insulation on External Stress Corrosion Cracking Tendency of
Austenitic Stainless Steel
– ASTM C795 – Standard Specification for Thermal Insulation for Use in
Contact with Austenitic Stainless Steel
– ASTM C871 – Standard Test Methods for Chemical Analysis of Thermal
Insulation Materials for Leachable Chloride, Fluoride, Silicate and Sodium Ions

3. Definitions
owner: Party who owns the facility wherein the insulation system will be used

purchaser: Party who awards the contract to the supplier. The purchaser may be the owner or the
owner’s authorized agent.

supplier: Party responsible for providing the insulation materials and installing the insulation
system

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

4. Requirements
4.1 Project Scope
4.1.1 Documents required to define the scope of the work are listed on Purchaser’s
Data Sheet PIP INSC1000-D1.
4.1.2 Project specific insulation on piping and equipment shall be in accordance with
Purchaser’s Data Sheet PIP INSC1000-D2. This data sheet describes the surfaces
to be insulated and the materials to be used.
4.1.3 The extent of insulation is listed on Purchaser’s Data Sheet PIP INSC1000-D3.
4.1.3.1 This data sheet defines the extent of insulation by surface or component
for each insulation type code required for the project.
4.1.3.2 The extent of equipment insulation may also be defined by the purchaser
for individual items.
4.1.4 Insulation materials shall be in accordance with Purchaser’s Data Sheets
PIP INSC1000-D10 through PIP INSC1000-D13 as required in accordance with
Purchaser’s Data Sheet PIP INSC1000-D1. These data sheets define
requirements for specific insulation materials and accessories.
4.1.5 Systems requiring additional insulation specifications beyond this Practice shall
be covered by purchaser’s documentation.
4.2 Materials
4.2.1 Insulation and accessory materials shall be furnished in accordance with the
requirements of this Practice, including the specific class, grade, or type.
4.2.2 Asbestos shall not be used as a component in the manufacture of insulation and
accessory materials.
4.2.3 Materials shall be new and shall be used before the expiration date.
4.2.4 Sealant, mastics, and adhesives shall be supplied in factory-sealed containers.
4.2.5 All materials shall be qualified for use on austenitic stainless steel in accordance
with ASTM C795.
4.2.5.1 If requested by purchaser, test reports shall be furnished.
4.2.5.2 A chemical analysis shall be provided in accordance with ASTM C871
for all materials. This chemical analysis shall not vary by more than
50 percent from the chemical analysis of the production lot tested in
accordance with ASTM C692.
4.2.6 Use of materials other than those specified in this Practice requires prior written
approval of the purchaser.
4.2.7 Requests for substitutions of materials shall be included as an alternate in the
proposal.
4.2.8 Requests for substitutions of materials after contract award are not permitted.

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

4.2.9 All mastics, cements, adhesives, caulks, labels and marking pens that come in
contact with stainless steel shall have a maximum leachable chloride content of
less than 50 ppm, when tested in accordance with ASTM C871.
4.2.10 Use curved segment and beveled lag materials manufactured to specific inside
diameters that assure complete inside and outside diameter closure.
4.2.11 Fabricated insulation shall be in accordance with ASTM C450 and the Adjunct.
4.2.12 Joint sealer and vapor stop materials shall remain flexible throughout their
service temperature range. Joint sealer and vapor stop materials shall be
compatible with vapor barrier material.
4.2.13 Reinforcing fabric for vapor barrier mastic shall be a synthetic fabric with a
maximum 8 x 8 mesh density, unless otherwise specified by Purchaser.
4.3 Storage and Handling of Insulation Materials
4.3.1 From delivery to the installed finished product, insulation materials shall at all
times be protected from the elements and have adequate drainage.
4.3.2 Insulation materials shall be handled and stored in accordance with the
manufacturer’s printed recommendations.
4.3.3 Mastics, adhesives, and sealers that are exposed to temperatures outside the
recommended temperature ranges during storage shall be removed from the site
and replaced with new material.
4.3.4 Materials that have exceeded shelf life shall be removed from the site and
replaced with new material.
4.4 Installation Requirements
4.4.1 General
4.4.1.1 All materials shall be stored, mixed, thinned, and applied in accordance
with the manufacturer’s printed instructions.
4.4.1.2 All conflicts between this Practice and the manufacturer’s printed
instructions shall be brought to the attention of the purchaser for resolution.
4.4.1.3 Authorization to proceed with application of insulation shall be obtained
in writing from the purchaser.
4.4.1.4 Unless otherwise specified, insulation shall not be applied until
completion of the following has been verified:
a. Required hydrostatic and/or pneumatic pressure testing
b. Application of required substrate protective coating systems,
including touch-up of previously applied coatings
c. Cleaning of surfaces that require insulation
d. Installation and testing of required tracing systems
Comment: If required by the purchaser, application of
insulation shall proceed before pressure testing is
complete, provided that all welds and flanged and

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

threaded connections are left exposed until the


pressure testing is complete
4.4.1.5 Temporary terminations of installed insulation shall be adequately
protected at all times.
4.4.1.6 All insulation shall be smooth and free from cracks, voids, gaps and
depressions greater than 3 mm (1/8 inch).
4.4.1.7 All cracks, voids, gaps, and depressions in the insulation greater than
3 mm (1/8 inch) shall be refitted and not filled.
4.4.1.8 Purchaser shall identify areas that require bore coating of cellular glass
such as the following:
a. The surface being insulated has a cyclic or regeneration
operating temperature of 200°C (400°F) or higher.
b. The surface being insulated experiences high vibrations.
c. The insulation is carrying the load of the pipe such as at a pipe
hanger or supports.
4.4.2 Insulation Layering
4.4.2.1 Multi-layer insulation in accordance with Table 1 is required for
polyisocyanurate at temperatures of -20°C (-1°F) and below.
4.4.2.2 Multi-layer insulation in accordance with Table 1 is required for cellular
glass thicknesses greater than 75 mm (3 inch).
4.4.2.3 When applying insulation, the circumferential butt joints of each section
shall be staggered.
4.4.2.4 When applying multi-layer insulation, each succeeding layer shall be
staggered to the longitudinal and circumferential joint of the layer
beneath.
4.4.2.5 Joint sealer shall be applied to all joints of single layer and only to joints
of the outer layer of multi-layer applications.
4.4.2.6 Each layer of double-layer or multiple-layer insulation shall be held in
place separately.

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

Table 1 – Layer Thicknesses for Multi-Layer Applications


Total Layer Thickness, mm (inch)
Thickness,
mm (inch) Inner Middle Outer

50 (2.0) 25 (1.0) - 25 (1.0)


65 (2.5) 25 (1.0) - 40 (1.5)
75 (3.0) 40 (1.5) - 40 (1.5)
90 (3.5) 40 (1.5) - 50 (2.0)
100 (4.0) 50 (2.0) - 50 (2.0)
115 (4.5) 50 (2.0) - 65 (2.5)
125 (5.0) 65 (2.5) - 65 (2.5)
140 (5.5) 65 (2.5) - 75 (3.0)
150 (6.0) 75 (3.0) - 75 (3.0)
165 (6.5) 75 (3.0) - 90 (3.5)
175 (7.0) 50 (2.0) 65 (2.5) 65 (2.5)
190 (7.5) 65 (2.5) 65 (2.5) 65 (2.5)
200 (8.0) 65 (2.5) 65 (2.5) 75 (3.0)
215 (8.5) 65 (2.5) 75 (3.0) 75 (3.0)
225 (9.0) 75 (3.0) 75 (3.0) 75 (3.0)
240 (9.5) 75 (3.0) 75 (3.0) 90 (3.5)

4.4.3 Insulation Protrusions


4.4.3.1 Protrusions, other than nozzles, through the insulation on equipment and
piping shall be insulated for a minimum distance equal to 4 times the
adjacent insulation thickness measured from the surfaces of the
equipment or pipe.
4.4.3.2 The insulation thickness for protrusions shall be 1/2 the insulation
thickness of the adjacent insulated surface but not less than 40 mm
(1.5 inch).
4.4.4 Vapor Stops
4.4.4.1 Vapor stops that seal the insulation to the pipe or equipment shall be
installed at all insulation terminations and changes in configurations.
These include, but are not limited to, elbows, flanges, pipe supports,
instrument connections, uninsulated vents, and relief valves.
4.4.4.2 Vapor stops shall consist of suitable joint sealant between pipe and
insulation and between layers of insulation.
4.4.4.3 Vapor stops shall extend a minimum of 50 mm (2 inches) from insulation
termination.
4.4.4.4 Vapor stops on insulation protrusions, instrument connections, and
insulation extensions of uninsulated vents shall extend the length of
insulation from the termination back to the insulated surface.

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

4.4.5 Insulation Securement


4.4.5.1 Rigid Insulation up to 300 mm (12 inches) outside diameter (OD) shall
be held in place with fiberglass reinforced pressure-sensitive tape or
stainless steel tie wires applied over the tape. All cut ends of wire shall
be embedded into the insulation.
4.4.5.2 Rigid Insulation 300 mm (12 inches) OD to 600 mm (24 inches) OD
shall be held in place with 13 mm (0.5 inch) wide by 0.50 mm
(0.020 inch) thick Type 304 stainless steel bands and wing seals.
4.4.5.3 Rigid Insulation above 600 mm (24 inches) OD shall be held in place
with 19 mm (0.75 inch) wide by 0.50 mm (0.020 inch) thick Type 304
stainless steel bands and wing seals.
4.4.5.4 Insulation securement shall be spaced on a maximum of 300 mm
(12 inches) centers.
4.4.5.5 Flexible elastomeric insulation shall be secured in accordance with the
Manufacturer’s published instructions.
4.4.6 Metal Jacketing
4.4.6.1 If fire protection is required in accordance with API 521, stainless steel
jacketing shall be installed on equipment and piping.
4.4.6.2 Exposed edges of metal jacketing shall be machine-bent or rolled to
eliminate sharp edges.
4.4.7 Metal Jacketing Securement
4.4.7.1 Metal jacketing to 600 mm (24 inches) OD shall be held in place with
13 mm (0.5 inch) wide by 0.50 mm (0.020 inch) thick Type 304 stainless
steel bands and wing seals.
4.4.7.2 Metal jacketing above 600 mm (24 inches) OD shall be held in place
with 19 mm (0.75 inch) wide by 0.50 mm (0.020 inch) thick Type 304
stainless steel bands and wing seals.
4.4.7.3 Jacket banding shall be spaced on maximum 300 mm (12 inches) centers.
4.4.8 Insulation System Contraction Provisions
4.4.8.1 Contraction joints shall be provided for rigid insulation materials on all
piping and horizontal equipment in accordance with Table 2.
4.4.8.2 Contraction joints shall also be provided in uninterrupted straight pipe
insulation where the run length is equal to or greater than 1/2 the
maximum allowed distance.
4.4.8.3 Contraction joints shall be provided below insulation supports on vertical
piping, except if above an elbow at the bottom of a pipe run or directly
above the pipe flanges, and on vertical equipment, except the bottom
insulation support on the skirt.
4.4.8.4 The contraction joint spacing shown in Table 2 shall be the maximum
distance allowable between restraint points in the insulation system.

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

Comment: Restraint points are typically pipe supports, pipe


fittings, branch connections, flanges, and valves.

Table 2 – Contraction Joints


Maximum Contraction
Operating Temperature Joint Spacing, m (ft)
°C °F Carbon Steel Stainless Steel

to -18 to 0 27.1 (89) 20.4 (67)


-19 to -46 -1 to -50 15.8 (52) 12.2 (40)
-47 to -73 -51 to -100 N.A. 8.5 (28)
-74 to -101 -101 to -150 N.A. 6.7 (22)
-102 to -129 -151 to -200 N.A. 5.5 (18)
-130 to -157 -201 to -250 N.A. 4.6 (15)
-158 to -184 -251 to -300 N.A. 4.0 (13)

4.4.8.5 Contraction joints shall be located at the approximate midpoint between


the restraints and shall be installed in each layer.
4.4.8.6 Contraction joints shall be in accordance with the following requirements:
a. Single layer applications shall have an additional layer of the same
thickness insulation provided over contraction joints. The additional
insulation shall be of sufficient length to extend 75 mm (3 inches)
beyond each side of the joints.
b. Multiple layer insulation shall have contraction joints staggered
between layers. Outer contraction joint shall be covered with a
flexible vapor seal.
c. Contraction joints shall be filled with unfaced low-density fiberglass
blanket.
d. The contraction joint filler shall at all times be protected from
rainfall or water until such a time as it is covered with either an
additional layer of insulation or the flexible rubber seal.
e. The flexible vapor seal local to the contraction joint insulation shall
be cut from 125 mm (5 inches) wide butyl rubber sheet. The length
of the butyl seal shall be adequate to provide a 75 mm (3 inches)
circumferential lap.
f. Outer layer insulation surfaces within 50 mm (2 inches) from each
side of the contraction joint shall have the surface cells filled with
vapor retardant mastic. The coated surfaces shall be allowed to dry to
the touch.
g. The coated insulation on either side of the contraction joint shall be
wrapped with 50-mm (2-inch) wide tape (ribbon sealant). The tape
shall be cut to the length required to permit longitudinal tape edges
to butt tightly against each other without overlapping.

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

h. The flexible seal shall be wrapped over the contraction joint and
pressed into the tape previously installed on both sides of the
contraction joint. The seal shall be cut to the length required to
provide a 75 mm (3 inches) circumferential lap and the lapped
surfaces shall be bonded with adhesive.
i. Secure both sides of the seal with 19 mm (0.75 inch) wide austenitic
stainless steel bands.
4.4.9 Pipe Insulation Supports in Vertical Piping
4.4.9.1 If specified by purchaser, vertical piping insulation supports shall be
furnished shop-installed by the piping fabricator.
4.4.9.2 If additional vertical piping insulation supports are required, bolt-on
supports shall be furnished and field-installed.
4.4.9.3 Design of vertical pipe insulation supports shall be provided in the
proposal, and shall be subject to review and approval by purchaser.
4.4.9.4 Location of pipe insulation supports in vertical piping shall consider:
a. Maximum spacing of supports shall be 7.3 m (24 ft) of uninterrupted
length, but not less than specified in Table 2 for contraction joints in
vertical pipe insulation.
b. Insulation supports shall be provided above all flanged connections.
c. Supports above flanged sections shall be located a minimum one stud
bolt length plus 25 mm (1 inch) from the back face of the top flange.
d. Insulation supports shall be provided above elbows and tees, if the
vertical or diagonal run length is equal to or greater than the
maximum spacing allowed in Table 2 for contraction joints in
vertical pipe insulation.
e. If required above elbows or tees, supports shall be located 150 mm
(6 inches) from the pipe-to-fitting weld.
4.4.10 Fitting, Flange and Valve Insulation
4.4.10.1 Molded, or routed insulation fittings shall be used when commercially
available.
4.4.10.2 Prefabricated insulation items shall be used in lieu of field fabricated items.
4.4.10.3 Insulation for all fittings shall be fitted and assembled with tight joints.
Joining prefabricated assemblies shall be done with adhesives designed
for use in low temperature applications.
4.4.10.4 Insulation for fittings, flanges, and valves shall be fabricated in
accordance with ASTM C450 and the Adjunct.
4.4.10.5 Pipe elbow covers for multiple layer insulation require a 65 mm
(2.5 inch) extension for the inner layer(s). The thickness of the
projection shall match the thickness of the inner layer(s) of the adjacent
pipe insulation.

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PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

4.4.11 Pipe Supports


4.4.11.1 Insulation terminations at cradle-type cold pipe supports with high
density polyurethane foam shall be adhesive bonded to the pipe for a
minimum distance of 150 mm (6 inches).
4.4.11.2 Multiple layer insulation requires only the inner layer to be adhesive bonded.
4.4.12 Trunnion Insulation
4.4.12.1Interiors of horizontal trunnions and vertical trunnions on the bottom of an
insulated surface shall be fully filled with dispensed polyurethane foam.
4.4.12.2Interiors of vertical trunnions on top of an insulated surface do not
require filling.
4.4.12.3Foam injection holes shall be plugged with joint sealant. Open ended
trunnions shall have the exposed polyurethane foam surface finished
with fabric reinforced vapor retardant mastic.
4.4.13 Vapor Barriers
4.4.13.1 Before the application of weatherproof jacketing, all surfaces shall be
sealed with a vapor barrier mastic or membrane type vapor barrier sheet,
as indicated on the Material System Data Sheet.
4.4.13.2 Membrane type vapor barrier sheet shall be installed without fish
mouthing gaps or folds and shall have a minimum 50-mm (2-inch)
overlap at all joints.
4.4.13.3 Vapor barrier mastic and reinforcing fabric shall be installed in
accordance with the manufacturer’s printed instructions to the minimum
thickness indicated on the Material System Data Sheet.
4.4.13.4 Vapor barrier mastic shall be applied in a minimum of two coats: a tack
coat followed by a minimum of one finish coat after installation of
reinforcing fabric. Care shall be taken to completely fill and seal the
fabric openings.
4.4.13.5 Solvent-based elastomeric vapor barrier mastic shall be applied in three
layers for operating temperatures below -18°C (0°F), in accordance with
the manufacturer’s published instructions.
4.4.13.6 All other commercially available vapor barrier systems shall be installed
in accordance with the manufacturer’s printed instructions.
4.4.14 Insulation Finish
4.4.14.1 Weather jacketing shall be fitted tightly around vessel and piping
attachments that pass through the weather jacketing.
4.4.14.2 RTV silicone sealant shall be applied to the extent necessary to prevent
the entrance of water around penetrations through the weather jacketing.
4.4.14.3 Circumferential and longitudinal laps in weather jacketing shall be
overlapped 50 mm (2 inches) to 75 mm (3 inches).
4.4.14.4 Non-metallic jacketing for flexible elastomeric insulation shall be
installed in accordance with the Manufacturer’s published instructions.

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Cold Service Insulation Materials and Installation Specification October 2017

4.4.15 Protection of Installed Insulation


4.4.15.1 Installed insulation shall have the required permanent protection or
temporary protection applied before the conclusion of each work shift.
4.4.15.2 Installed insulation shall have temporary protection applied if rain or
other forms of atmospheric moisture can damage the insulation during
the work day.
4.4.16 Wet Insulation
4.4.16.1 Insulation that becomes wet shall be removed and replaced with dry
insulation.
4.4.16.2 Wet insulation shall be discarded.
4.4.17 Work Area Housekeeping
4.4.17.1 Insulation materials shall be handled and disposed of in accordance with
applicable federal, state, and local laws and regulations.
4.4.17.2 Insulation-related materials, such as mastics, shall be handled and
applied with care to prevent splattering on adjacent facilities, such as
concrete foundations, paving, structural steel, equipment, piping, gauge
glasses, instruments, machined surfaces, valve stems, and packing.
4.4.17.3 All mastic over-spray and splatter shall be removed immediately.
4.4.17.4 Flammable materials shall be stored away from ignition sources such as
welding operations.
4.4.17.5 Debris from insulation application work shall be removed from the work
area on a regular basis and placed in containers at the end of the workday.
4.5 Quality Plan
A quality plan shall be provided with the proposal that includes the following:
a. Quality assurance, quality control, and inspection criteria
b. A method of providing the purchaser with verifiable evidence that all aspects of
quality are accepted and found acceptable by the supplier’s inspector during the
course of the insulation work
c. All elements identified by PIP INTG1000
d. Inspection hold points as necessary to assure work can be properly inspected before
any additional work is performed that could obscure defective materials or installation
4.6 Inspection
4.6.1 All materials, fabrication, and installation work is subject to inspection by the
purchaser or the owner.
4.6.2 The purchaser's inspector shall review the quality procedures to verify the
following information:
a. Quality procedures are appropriate for the work scope being performed and
have been approved by purchaser.

Process Industry Practices Page 12 of 13


PIP INSC1000 COMPLETE REVISION
Cold Service Insulation Materials and Installation Specification October 2017

b. The approved quality procedures have been implemented and are being
administrated by the quality personnel.
4.6.3 Items that are not in accordance with the purchase order shall be subject to rejection.
4.6.4 Rejected material, fabrication, or installation work shall be replaced at no cost to
purchaser.
4.6.5 Unless otherwise specified, INTG1000-F shall be used for inspection
documentation.
4.7 Repairs
4.7.1 Damage to installed insulation shall be promptly reported to the purchaser. The
report shall include the location and nature of the damage.
4.7.2 Damage to insulation weather jacketing shall be repaired immediately if the
damage can result in additional damage to the insulation because of water
leakage into the system.
4.7.3 If permanent repair is not immediately practical, temporary repair of damaged
weather jacketing shall be required.
4.7.4 Damaged insulation shall be replaced if the nature of the damage will adversely
affect the thermal performance of the system.
4.7.5 Any disputes regarding the need for replacement of insulation shall be referred to
the purchaser for resolution.

Process Industry Practices Page 13 of 13


ASSOC. PIP: DOCUMENT
INSC1000 REQUIREMENTS SHEET PIP INSC1000-D1

COLD SERVICE INSULATION PAGE 1 OF 4


MATERIALS AND INSTALLATION OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

NUMBER TITLE REV DATE NOTES


INEG1000 INSULATION DESIGN GUIDE
INEG2000 GUIDELINES FOR USE OF INSULATION PRACTICES
INTG1000 INSULATION INSPECTION CHECKLIST
INIC1000 COLD INSULATION INSTALLATION DETAILS
INSC1000-D2 COLD SERVICE INSULATION SYSTEM PROJECT-SPECIFIC
REQUIREMENTS
INSC1000-D3 EXTENT OF COLD-SERVICE INSULATION

SELECTED MATERIALS SYSTEM DATA SHEETS


INSC1000-D10 YES NO CELLULAR GLASS BLOCK AND FABRICATED
SECTIONS INSULATION SYSTEM
INSC1000-D11 YES NO POLYISOCYANURATE INSULATION SYSTEM

INSC1000-D12 YES NO RIGID CELLULAR PHENOLIC THERMAL


INSULATION SYSTEM FOR PIPE AND
EQUIPMENT
INSC1000-D13 YES NO FLEXIBLE ELASTOMERIC CELLULAR THERMAL
INSULATION SYSTEM FOR PIPE AND
EQUIPMENT
INSC1000-D14 YES NO USER-DEFINED INSULATION SYSTEM FOR
PIPE AND EQUIPMENT
YES NO
YES NO
YES NO
YES NO
SELECTED INSULATION THICKNESS TABLES
INSC1000-F1 YES NO CELLULAR GLASS INSULATION FOR CC ASTM
C552 GRADE I (INCHES)
INSC1000-F2 YES NO CELLULAR GLASS INSULATION FOR CP ASTM
C552 GRADE I (INCHES)
INSC1000-F3 YES NO CELLULAR GLASS INSULATION - COMBINED
TABLE - ASTM C552 GRADE I (INCHES)
INSC1000-F4 YES NO POLYISOCYANURATE INSULATION FOR CC
ASTM C591 GRADE 2 (INCHES)
INSC1000-F5 YES NO POLYISOCYANURATE INSULATION FOR CP
ASTM C591 GRADE 2 (INCHES)
INSC1000-F6 YES NO POLYISOCYANURATE INSULATION –
COMBINED TABLE - ASTM C591 GRADE 2
(INCHES)
ASSOC. PIP: DOCUMENT
INSC1000 REQUIREMENTS SHEET PIP INSC1000-D1

COLD SERVICE INSULATION PAGE 2 OF 4


MATERIALS AND INSTALLATION OCTOBER 2017

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

INSC1000-F7 YES NO RIGID CELLULAR PHENOLIC INSULATION FOR


CC - ASTM C1126, TYPE III, GRADE 1
(INCHES)
INSC1000-F8 YES NO RIGID CELLULAR PHENOLIC INSULATION FOR
CP - ASTM C1126, TYPE III, GRADE 1
(INCHES)
INSC1000-F9 YES NO RIGID CELLULAR PHENOLIC INSULATION -
COMBINED TABLE - ASTM C1126, TYPE III,
GRADE 1 (INCHES)
INSC1000-F10 YES NO FLEXIBLE ELASTOMERIC CELLULAR
INSULATION FOR CC - ASTM C534, GRADE 1
(INCHES)
INSC1000-F11 YES NO FLEXIBLE ELASTOMERIC CELLULAR
INSULATION FOR CP - ASTM C534, GRADE 1
(INCHES)
INSC1000-F12 YES NO FLEXIBLE ELASTOMERIC CELLULAR
INSULATION - COMBINED TABLE - ASTM
C534, GRADE 1 (INCHES)
INSC1000-F13 YES NO USER-DEFINED INSULATION FOR CC (INCHES)

INSC1000-F14 YES NO USER-DEFINED INSULATION FOR CP (INCHES)

INSC1000-F15 YES NO USER-DEFINED INSULATION – COMBINED


TABLE (INCHES)
INSC1000-FM1 YES NO CELLULAR GLASS INSULATION FOR CC ASTM
C552 GRADE I (MM)
INSC1000-FM2 YES NO CELLULAR GLASS INSULATION FOR CP ASTM
C552 GRADE I (MM)
INSC1000-FM3 YES NO CELLULAR GLASS INSULATION - COMBINED
TABLE - ASTM C552 GRADE I (MM)
INSC1000-FM4 YES NO POLYISOCYANURATE INSULATION FOR CC
ASTM C591 GRADE 2 (MM)
INSC1000-FM5 YES NO POLYISOCYANURATE INSULATION FOR CP
ASTM C591 GRADE 2 (MM)
INSC1000-FM6 YES NO POLYISOCYANURATE INSULATION – COMBINED
TABLE - ASTM C591 GRADE 2 (MM)
INSC1000-FM7 YES NO RIGID CELLULAR PHENOLIC INSULATION FOR
CC - ASTM C1126, TYPE III, GRADE 1 (MM)
INSC1000-FM8 YES NO RIGID CELLULAR PHENOLIC INSULATION FOR
CP - ASTM C1126, TYPE III, GRADE 1 (MM)
INSC1000-FM9 YES NO RIGID CELLULAR PHENOLIC INSULATION -
COMBINED TABLE - ASTM C1126, TYPE III,
GRADE 1 (MM)
INSC1000-FM10 YES NO FLEXIBLE ELASTOMERIC CELLULAR INSULATION
FOR CC - ASTM C534, GRADE 1 (MM)
INSC1000-FM11 YES NO FLEXIBLE ELASTOMERIC CELLULAR INSULATION
FOR CP - ASTM C534, GRADE 1 (MM)
INSC1000-FM12 YES NO FLEXIBLE ELASTOMERIC CELLULAR
INSULATION - COMBINED TABLE - ASTM
C534, GRADE 1 (MM)
INSC1000-FM13 YES NO USER-DEFINED INSULATION FOR CC (MM)
ASSOC. PIP: DOCUMENT
INSC1000 REQUIREMENTS SHEET PIP INSC1000-D1

COLD SERVICE INSULATION PAGE 3 OF 4


MATERIALS AND INSTALLATION OCTOBER 2017

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

INSC1000-FM14 YES NO USER-DEFINED INSULATION FOR CP (MM)

INSC1000-FM15 YES NO USER-DEFINED INSULATION – COMBINED


TABLE (MM)
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
COLD INSULATION INSTALLATION DETAILS (REF. INIC1000)
INIC0001 YES NO GENERAL ARRANGEMENT – PIPING
INSULATION
INIC0002 YES NO PIPING - LAYERED INSULATION
INIC0003 YES NO PIPING - VERTICAL INSULATION
SUPPORT - SINGLE LAYER
INIC0004 YES NO PIPING - VERTICAL INSULATION
SUPPORT - MULTIPLE LAYERS
INIC0005 YES NO PIPING - SINGLE LAYER HORIZONTAL
CONTRACTION JOINT
INIC0006 YES NO PIPING - MULTIPLE LAYER
HORIZONTAL CONTRACTION
JOINT
INIC0008 YES NO PIPING - FLANGE INSULATION
INIC0009 YES NO PIPING - INSULATION CONNECTIONS
INIC0010 YES NO VALVES WITH EXTENDED BONNETS
INIC0011 YES NO VALVES WITHOUT EXTENDED
BONNETS
INIC0050 YES NO VERTICAL VESSELS WITH OUTSIDE
DIAMETERS OVER 900 mm (36”)
INIC0051 YES NO VERTICAL VESSELS WITH OUTSIDE
DIAMETERS 900 mm (36”) AND
LESS
INIC0052 YES NO VESSEL HEAD
INIC0054 YES NO VERTICAL VESSEL BOTTOM HEAD
INSULATION
INIC0055 YES NO NOZZLE
INIC0056 YES NO VESSEL STIFFENER INSULATION
DETAIL
INIC0059 YES NO TYPICAL CLIP DETAILS
INIC0061 YES NO LAP SEAM DETAIL
INIC0062 YES NO HORIZONTAL VESSELS W/ OUTSIDE
DIAMETERS OVER 2400 mm (96”)
INIC0063 YES NO APPLICATION OF METAL GORES ON
HORIZONTAL VESSEL HEADS
INIC0064 YES NO HEAD INSULATION SECUREMENT
ASSOC. PIP: DOCUMENT
INSC1000 REQUIREMENTS SHEET PIP INSC1000-D1

COLD SERVICE INSULATION PAGE 4 OF 4


MATERIALS AND INSTALLATION OCTOBER 2017

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
NOTES:
ASSOC. PIP:
INSC1000 DATA SHEET PIP INSC1000-D2

COLD SERVICE INSULATION PAGE 1 OF 1


MATERIALS AND INSTALLATION OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

OPERATING
TEMP
SERVICE OR ITEM “TYPE” °C °F THICKNESS
DESCRIPTION CODE MATERIAL TABLE SPECIAL REQUIREMENTS

NOTES:
ASSOC. PIP:
DATA SHEET PIP INSC1000-D3
INSC1000
PAGE 1 OF 1
EXTENT OF COLD-SERVICE INSULATION OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

INSULATION REQUIREMENTS FOR PIPING AND EQUIPMENT


(NOTE: PROJECT PIPING AND EQUIPMENT INSULATION SPECIFICATIONS MAY MODIFY THESE REQUIREMENTS.)
CC COLD SERVICE INSULATION FP FIRE PROTECTION INSULATION
CP CONDENSATION CONTROL (USER DEFINED)
ITEMS CC CP
STRAIGHT OR BEND PIPE; SOCKETWELD, THREADED OR YES YES
BUTTWELD PIPE FITTINGS; SOCKETWELD, THREADED OR
BUTTWELD VALVES
PIPE UNIONS YES YES
FLANGED PIPE FITTINGS, FLANGED VALVES, FLANGE YES YES
ORIFICE SETS, PIPING FLANGES CONNECTED TO
EQUIPMENT NOZZLES, AND FLANGED SPECIAL ITEMS
(I.E., STRAINERS)
PRIMARY PIPING FOR INSTRUMENT YES YES
CONNECTIONS, SAMPLE PIPING, VENT AND DRAIN PIPING
EXPANSION OR ROTATION JOINTS, SLIDE VALVES, ETC. YES YES
INSTRUMENTS AND ASSOCIATED TUBE YES YES
RELIEF VALVES YES YES
CONTROL VALVES YES YES
TEE AND INLINE STRAINERS YES YES
VESSELS, SHELL AND HEAD SURFACES YES YES
VESSEL HANDHOLES YES YES
VESSEL MANWAYS YES YES
VESSEL INSTRUMENT TRIM YES YES
SHELL AND TUBE HEAT EXCHANGERS, EXCLUDING FLANGED YES YES
JOINTS
HEAT EXCHANGER FLANGED JOINTS YES YES
PUMP CASINGS, CANNED YES NO
PUMP CASINGS, OTHER NO NO
COMPRESSORS NO NO

NOTES:
ASSOC. PIP:
INSC1000 DATA SHEET PIP INSC1000-D10

CELLULAR GLASS BLOCK AND PAGE 1 OF 3


FABRICATED SECTIONS INSULATION SYSTEM OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: Cellular glass block and fabricated sections shall conform to ASTM C552, Grade 6. Fabrication shall be in accordance with
ASTM C450, C585, C1639. Asphalt shall be used for fabrication. Other fabrication techniques are acceptable as specified by Purchaser.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


WEATHERPROOF All jacketing shall be furnished with integral, continuously heat-sealed
JACKETING Polysurlyn moisture barrier.
Aluminum jacketing for piping and equipment shall be smooth finish.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all
piping, shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for
circumferential fit.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in
diameter shall be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter
shall be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.)
pitch corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm
(48-in.) wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall
be modified to minimize waste and cutting.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
ASSOC. PIP:
INSC1000 DATA SHEET PIP INSC1000-D10

CELLULAR GLASS BLOCK AND PAGE 2 OF 3


FABRICATED SECTIONS INSULATION SYSTEM OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: Cellular glass block and fabricated sections shall conform to ASTM C552, Grade 6. Fabrication shall be in accordance with
ASTM C450, C585, C1639. Asphalt shall be used for fabrication. Other fabrication techniques are acceptable as specified by Purchaser.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


VAPOR BARRIER Vapor retardant finish for straight pipe and shell sections shall be butyl rubber
aluminum laminate film, 1.2 mm (0.050 in.) thick.
Vapor retardant finish for compound shapes (e.g. fittings, flanges, valves,
heads, etc) shall be fibrated asphalt cut-back mastic with ASTM E84 flame
spread not greater than 35. Mastic shall be applied in two coats, total 3 mm
(0.125 in.) film thickness.
Reinforcing membrane for vapor retardant mastic shall be a leno weave,
synthetic fabric, with a maximum 8 x 8 mesh density.
SEALANTS Joint sealant shall be a single component, off white color, non-hardening
vapor barrier sealant with a service temperature range of -157°C to 71°C
(-251°F to 160°F).
Joint sealant for insulation subject to steam out shall be a single component,
aluminum color butyl rubber based material having an average solids content
of 52 to 58% by volume and a service temperature range of -73°C to 121°C
(-100°F to 250°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for
continuous service to 204°C (400°F) and intermittent service to 260°C
(500°F).
ASSOC. PIP:
INSC1000 DATA SHEET PIP INSC1000-D10

CELLULAR GLASS BLOCK AND PAGE 3 OF 3


FABRICATED SECTIONS INSULATION SYSTEM OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: Cellular glass block and fabricated sections shall conform to ASTM C552, Grade 6. Fabrication shall be in accordance with
ASTM C450, C585, C1639. Asphalt shall be used for fabrication. Other fabrication techniques are acceptable as specified by Purchaser.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


FASTENERS All banding shall be Type 304 austenitic stainless steel conforming to ASTM
A240/A240M and be furnished deburred. Banding seals shall be Type 304
stainless steel, conforming to ASTM A240/A240M, heavy duty wing type for
all applications.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive
adhesive.
OTHER Insulation contraction joint material shall be a 16 to 24 kg/m³ (1.0 to 1.5 lb/ft³)
nominal density unfaced fiberglass blanket, consisting of random oriented
fiberglass, suitable for service from -198°C to 232°C (-325°F to 450°F).
Flexible seal over outer layer insulation contraction joints shall be 125 mm (5
inch) nominal width x 0.8 mm (0.03 inch) nominal thickness butyl rubber
sheet.
Tape used to seal between the insulation adjacent to contraction joints and
the rubber sheet contraction joint seal shall be a 3 mm (0.125 inch) thickness
x 50 mm (2 inch) width 100% solids synthetic rubber sealant in rolled ribbon
form.
Adhesive for bonding insulation to substrates where use of mechanical
fasteners is not practical shall be a light brown colored, two component, high
strength urethane adhesive with an average solids content of 97% by volume
when mixed.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D11
INSC1000
PAGE 1 OF 6
POLYISOCYANURATE INSULATION SYSTEM OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: CELLULAR GLASS BLOCK AND FABRICATED SECTIONS SHALL CONFORM TO ASTM C552, GRADE 1, TYPES I,
II, AND III, INCLUDING ANNEXES, AND BE FABRICATED TO THE DIMENSIONS OF ASTM C450. ASPHALT SHALL BE USED FOR FABRICATION.
OTHER FABRICATION TECHNIQUES ARE ACCEPTABLE AS SPECIFIED BY PURCHASER.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


WEATHERPRO All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
OF JACKETING moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco embossed finish. Head
segments, fitting and valve covers shall be smooth finish.
Jacketing shall be furnished mill finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall be
aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.) wide
by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping, shall
be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D11
INSC1000
PAGE 2 OF 6
POLYISOCYANURATE INSULATION SYSTEM OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: CELLULAR GLASS BLOCK AND FABRICATED SECTIONS SHALL CONFORM TO ASTM C552, GRADE 1, TYPES I,
II, AND III, INCLUDING ANNEXES, AND BE FABRICATED TO THE DIMENSIONS OF ASTM C450. ASPHALT SHALL BE USED FOR FABRICATION.
OTHER FABRICATION TECHNIQUES ARE ACCEPTABLE AS SPECIFIED BY PURCHASER.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


VAPOR BARRIER Vapor retardant finish for straight pipe and shell sections shall be butyl rubber
aluminum laminate film, 1.2 mm (0.050 in.) thick.
Vapor retardant finish for compound shapes (e.g. fittings, flanges, valves, heads, etc)
shall be fibrated asphalt cut-back mastic with ASTM E84 flame spread not exceeding
35. Mastic shall be applied in two coats, total 3 mm (0.125 in.) film thickness.
Reinforcing membrane for vapor retardant mastic shall be a leno weave, synthetic
fabric, with a maximum 8 x 8 mesh density.
SEALANTS Joint sealant shall be a single component, off white color, non-hardening vapor
barrier sealant with a service temperature range of -157°C to 71°C (-251°F to 160°F).
Joint sealant for insulation subject to steam out shall be a single component,
aluminum color butyl rubber based material having an average solids content of 52 to
58% by volume and a service temperature range of -73°C to 121°C (-100°F to 250°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
FASTENERS All banding shall be Type 304 austenitic stainless steel conforming to ASTM A167
and A480 and be furnished deburred. Banding seals shall be Type 304 stainless
steel, conforming to ASTM A167, heavy duty wing type for all applications.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D11
INSC1000
PAGE 3 OF 6
POLYISOCYANURATE INSULATION SYSTEM OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: CELLULAR GLASS BLOCK AND FABRICATED SECTIONS SHALL CONFORM TO ASTM C552, GRADE 1, TYPES I,
II, AND III, INCLUDING ANNEXES, AND BE FABRICATED TO THE DIMENSIONS OF ASTM C450. ASPHALT SHALL BE USED FOR FABRICATION.
OTHER FABRICATION TECHNIQUES ARE ACCEPTABLE AS SPECIFIED BY PURCHASER.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


OTHER Insulation contraction joint material shall be a 16 to 24 kg/m³ (1.0 to 1.5 lb/ft³)
nominal density unfaced fiberglass blanket, consisting of random oriented
fiberglass, suitable for service from -198°C to 232°C (-325°F to 450°F).
Flexible seal over outer layer insulation contraction joints shall be 125 mm (5 inch)
nominal width x 0.8 mm (0.03 inch) nominal thickness butyl rubber sheet.
Tape used to seal between the insulation adjacent to contraction joints and the
rubber sheet contraction joint seal shall be a 3 mm (0.125 inch) thickness x 50 mm
(2 inch) width 100% solids synthetic rubber sealant in rolled ribbon form.
Adhesive for bonding insulation to substrates where use of mechanical fasteners is
not practical shall be a light brown colored, two component, high strength urethane
adhesive with an average solids content of 97% by volume when mixed.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D11
INSC1000
PAGE 4 OF 6
POLYISOCYANURATE INSULATION SYSTEM OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: RIGID PREFORMED CELLULAR POLYISOCYANURATE SHALL CONFORM TO ASTM C591, GRADE 2, AND
SHALL BE FABRICATED TO THE DIMENSIONS OF ASTM C450 AND ASTM C585.
MINIMUM DENSITY PER ASTM C591: kg/m³ lbs/ft³
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


WEATHERPROOF All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
JACKETING moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco embossed finish. Head
segments, fitting and valve covers shall be smooth finish.
Jacketing shall be furnished mill finish.
Metal jacketing on vertical equipment 1200 mm (48 inches) and larger in diameter shall be
aluminum sheets, 0.6-mm (0.024-inch) thick with 32-mm (1-1/4-inch) pitch corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.) wide
by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 inches) and larger in diameter
shall be aluminum 0.6-mm (0.024-inch) thick.
Metal jacketing on vessels less than 1200 mm (48 inches) in diameter, and all piping,
shall be aluminum, 0.5-mm (0.020-inch) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25-mm (0.010-inch) thick.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D11
INSC1000
PAGE 5 OF 6
POLYISOCYANURATE INSULATION SYSTEM OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: RIGID PREFORMED CELLULAR POLYISOCYANURATE SHALL CONFORM TO ASTM C591, GRADE 2, AND
SHALL BE FABRICATED TO THE DIMENSIONS OF ASTM C450 AND ASTM C585.
MINIMUM DENSITY PER ASTM C591: kg/m³ lbs/ft³
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


VAPOR BARRIER Vapor retardant finish for straight pipe and shell sections shall be butyl rubber
aluminum laminate film, 1.2 mm (0.050 in.) thick.
Vapor retardant finish for compound shapes (e.g. fittings, flanges, valves, heads,
etc) shall be elastomeric, solvent-borne mastic, min. 40% solids by vol., ASTM
E84 flame spread less than 20. Mastic applied in two coats, total 1.3 mm (0.05
in.) DFT
Reinforcing membrane for vapor retardant mastic shall be a leno weave,
synthetic fabric, with a maximum 8 x 8 mesh density.
SEALANTS Joint sealant shall be a single component, off white color, non-hardening vapor barrier
sealant with a service temperature range of -157°C to 71°C (-251°F to 160°F).
Joint sealant for insulation subject to steam out shall be a single component,
aluminum color butyl rubber based material having an average solids content of
52 to 58% by volume and a service temperature range of -73°C to 121°C (-100°F
to 250°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for
continuous service to 204°C (400°F) and intermittent service to 260°C (500°F).
FASTENERS All banding shall be Type 304 austenitic stainless steel conforming to ASTM A240 and
A480 and be furnished deburred. Banding seals shall be Type 304 stainless steel,
conforming to ASTM A240, heavy duty wing type for all applications.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D11
INSC1000
PAGE 6 OF 6
POLYISOCYANURATE INSULATION SYSTEM OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: RIGID PREFORMED CELLULAR POLYISOCYANURATE SHALL CONFORM TO ASTM C591, GRADE 2, AND
SHALL BE FABRICATED TO THE DIMENSIONS OF ASTM C450 AND ASTM C585.
MINIMUM DENSITY PER ASTM C591: kg/m³ lbs/ft³
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


OTHER Insulation contraction joint material shall be a 16 to 24 kg/m³ (1.0 to 1.5 lb/ft³)
nominal density unfaced fiberglass blanket, consisting of random oriented
fiberglass, suitable for service from -198°C to 232°C (-325°F to 450°F).
Flexible seal over outer layer insulation contraction joints shall be 125 mm (5 inch)
nominal width x 0.8 mm (0.03 inch) nominal thickness butyl rubber sheet.
Tape used to seal between the insulation adjacent to contraction joints and the
rubber sheet contraction joint seal shall be a 3 mm (0.125 inch) thickness x
50 mm (2 inch) width 100% solids synthetic rubber sealant in rolled ribbon form.
Adhesive for bonding insulation to substrates where use of mechanical fasteners
is not practical shall be a light brown colored, two component, high strength
urethane adhesive with an average solids content of 97% by volume when mixed.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D12
INSC1000

RIGID CELLULAR PHENOLIC THERMAL INSULATION PAGE 1 OF 3


SYSTEM FOR PIPE AND EQUIPMENT OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: RIGID CELLULAR PHENOLIC THERMAL INSULATION SHALL CONFORM TO ASTM C1126, TYPE III, GRADE 1.
FACINGS SHALL BE SUPPLIED AS INDICATED.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


WEATHERPROOF All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
JACKETING moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco embossed finish. Head
segments, fitting and valve covers shall be smooth finish.
Jacketing shall be furnished mill finish.
Metal jacketing on vertical equipment 1200 mm (48 inches) and larger in diameter shall be
aluminum sheets, 0.6-mm (0.024-inch) thick with 32-mm (1-1/4-inch) pitch corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 inches) and larger in diameter
shall be aluminum 0.6-mm (0.024-inch) thick.
Metal jacketing on vessels less than 1200 mm (48 inches) in diameter, and all piping,
shall be aluminum, 0.5-mm (0.020-inch) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25-mm (0.010-inch) thick.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D12
INSC1000

RIGID CELLULAR PHENOLIC THERMAL INSULATION PAGE 2 OF 3


SYSTEM FOR PIPE AND EQUIPMENT OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: RIGID CELLULAR PHENOLIC THERMAL INSULATION SHALL CONFORM TO ASTM C1126, TYPE III, GRADE 1.
FACINGS SHALL BE SUPPLIED AS INDICATED.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


VAPOR BARRIER Vapor retardant finish for straight pipe and shell sections shall be butyl rubber
aluminum laminate film, 1.2 mm (0.050 in.) thick.
Vapor retardant finish for compound shapes (e.g. fittings, flanges, valves, heads,
etc) shall be elastomeric, solvent-borne mastic, min. 40% solids by vol., ASTM E84
flame spread less than 20. Mastic applied in two coats, total 1.3 mm (0.05 in.) DFT.
Reinforcing membrane for vapor retardant mastic shall be a leno weave, synthetic
fabric, with a maximum 8 x 8 mesh density.
SEALANTS Joint sealant shall be a single component, off white color, non-hardening vapor
barrier sealant with a service temperature range of -157°C to 71°C (-251°F to
160°F).
Joint sealant for insulation subject to steam out shall be a single component,
aluminum color butyl rubber based material having an average solids content of
52 to 58% by volume and a service temperature range of -73°C to 121°C (-100°F
to 250°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for
continuous service to 204°C (400°F) and intermittent service to 260°C (500°F).
FASTENERS All banding shall be Type 304 austenitic stainless steel conforming to ASTM A240
and A480 and be furnished deburred. Banding seals shall be Type 304 stainless
steel, conforming to ASTM A240, heavy duty wing type for all applications.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
ASSOC. PIP:
DATA SHEET PIP INSC1000-D12
INSC1000

RIGID CELLULAR PHENOLIC THERMAL INSULATION PAGE 3 OF 3


SYSTEM FOR PIPE AND EQUIPMENT OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: RIGID CELLULAR PHENOLIC THERMAL INSULATION SHALL CONFORM TO ASTM C1126, TYPE III, GRADE 1.
FACINGS SHALL BE SUPPLIED AS INDICATED.
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


OTHER Insulation contraction joint material shall be a 16 to 24 kg/m³ (1.0 to 1.5 lb/ft³) nominal
density unfaced fiberglass blanket, consisting of random oriented fiberglass, suitable
for service from -198°C to 232°C (-325°F to 450°F).
Flexible seal over outer layer insulation contraction joints shall be 125 mm (5 inch)
nominal width x 0.8 mm (0.03 inch) nominal thickness butyl rubber sheet.
Tape used to seal between the insulation adjacent to contraction joints and the rubber
sheet contraction joint seal shall be a 3 mm (0.125 inch) thickness x 50 mm (2 inch)
width 100% solids synthetic rubber sealant in rolled ribbon form.
Adhesive for bonding insulation to substrates where use of mechanical fasteners is
not practical shall be a light brown colored, two component, high strength urethane
adhesive with an average solids content of 97% by volume when mixed.
ASSOC. PIP:
DATA SHEET
INSC1000 PIP INSC1000-D13

FLEXIBLE ELASTOMERIC CELLULAR THERMAL PAGE 1 OF 1


OCTOBER 2017
INSULATION SYSTEM FOR PIPE AND EQUIPMENT

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION: FLEXIBLE ELASTOMERIC CELLULAR THERMAL INSULATION SHALL CONFORM TO ASTM C534, GRADE 3, TYPE I
(TUBULAR) AND TYPE II (SHEET).
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


NONMETALLIC Liquid-applied coating and reinforcing membrane, as recommended by manufacturer.
JACKETING
Sheet material, thickness and composition as recommended by manufacturer.

ADHESIVES Application adhesives shall be as recommended by manufacturer.


ASSOC. PIP:
DATA SHEET
INSC1000 PIP INSC1000-D14
USER-DEFINED PAGE 1 OF 2
INSULATION SYSTEM FOR PIPE AND EQUIPMENT OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION:
APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME

WEATHERPROOF
JACKETING

VAPOR BARRIER

SEALANTS

FASTENERS
ASSOC. PIP:
DATA SHEET
INSC1000 PIP INSC1000-D14
USER-DEFINED PAGE 2 OF 2
INSULATION SYSTEM FOR PIPE AND EQUIPMENT OCTOBER 2017

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

INSULATION SPECIFICATION:

APPROVED MANUFACTURERS

MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

ACCESSORY DESCRIPTION MANUFACTURER BRAND NAME


OTHER
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F1
INSC1000
CELLULAR GLASS INSULATION FOR PAGE 1 OF 1
CC ASTM C552 Grade I (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F2
INSC1000
CELLULAR GLASS INSULATION FOR CP PAGE 1 OF 1
ASTM C552 Grade I (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
to 49 to 24 to -1 to -26 to -51 to -76 to -101 -126 to -151 to -176 to -201 to -226 to -251 -276 to -301 to
O.D.
50 25 0 -25 -50 -75 -100 to -150 -175 -200 -225 -250 to -300 -325
(NPS) (in.)
-125 -275
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F3
INSC1000
CELLULAR GLASS INSULATION - COMBINED TABLE PAGE 1 OF 1
OCTOBER 2017
ASTM C552 Grade I (inches)

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
to 49 to 24 to -1 to -26 to -51 to -76 to -101 -126 to -151 to -176 to -201 to -226 to -251 -276 to -301 to
O.D.
50 25 0 -25 -50 -75 -100 to -150 -175 -200 -225 -250 to -300 -325
(NPS) (in.)
-125 -275
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F4
INSC1000
POLYISOCYANURATE INSULATION FOR CC PAGE 1 OF 1
ASTM C591 Grade 2 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F5
INSC1000
POLYISOCYANURATE INSULATION FOR CP PAGE 1 OF 1
ASTM C591 Grade 2 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F6
INSC1000
POLYISOCYANURATE INSULATION - COMBINED TABLE PAGE 1 OF 1
ASTM C591 Grade 2 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F7
INSC1000
RIGID CELLULAR PHENOLIC INSULATION FOR CC PAGE 1 OF 1
ASTM C1126, Type III, Grade 1 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F8
INSC1000
RIGID CELLULAR PHENOLIC INSULATION FOR CP ASTM C1126, Type III, PAGE 1 OF 1
Grade 1 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F9
INSC1000
RIGID CELLULAR PHENOLIC INSULATION - COMBINED TABLE PAGE 1 OF 1
OCTOBER 2017
ASTM C1126, Type III, Grade 1 (inches)

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F10
INSC1000
FLEXIBLE ELASTOMERIC CELLULAR INSULATION FOR CC PAGE 1 OF 1
ASTM C534, Grade 1 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F11
INSC1000
FLEXIBLE ELASTOMERIC CELLULAR INSULATION FOR CP PAGE 1 OF 1
ASTM C534, Grade 1 (inches) SEPTEMBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F12
INSC1000
FLEXIBLE ELASTOMERIC CELLULAR INSULATION - COMBINED TABLE PAGE 1 OF 1
ASTM C534, Grade 1 (inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:

LOCATION: PROJECT DOCUMENT NO.:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F13
INSC1000
USER-DEFINED INSULATION PAGE 1 OF 1
FOR CC (Inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F12
INSC1000
FLEXIBLE ELASTOMERIC CELLULAR INSULATION - COMBINED TABLE PAGE 1 OF 1
OCTOBER 2017
ASTM C534, Grade 1 (inches)

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
O.D. 49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F13
INSC1000
USER-DEFINED INSULATION PAGE 1 OF 1
FOR CC (Inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F14
INSC1000
USER-DEFINED INSULATION PAGE 1 OF 1
FOR CP (Inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-F15
INSC1000
USER-DEFINED INSULATION PAGE 1 OF 1
FOR COMBINED TABLE (Inches) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM1
INSC1000
CELLULAR GLASS INSULATION FOR CC PAGE 1 OF 1
ASTM C552 Grade I (mm) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM2
INSC1000
CELLULAR GLASS INSULATION FOR CP PAGE 1 OF 1
ASTM C552 Grade I (mm) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM3
INSC1000
CELLULAR GLASS INSULATION – COMBINED TABLE PAGE 1 OF 1
ASTM C552 Grade I (mm) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM4
INSC1000
POLYISOCYANURATE INSULATION FOR CC PAGE 1 OF 1
ASTM C591 Grade 2 (mm) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM5
INSC1000
POLYISOCYANURATE INSULATION FOR CP PAGE 1 OF 1
ASTM C591 Grade 2 (mm) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM6
INSC1000
POLYISOCYANURATE INSULATION – COMBINED TABLE PAGE 1 OF 1
ASTM C591 Grade 2 (mm) OCTOBER 2017

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM7
INSC1000
RIGID CELLULAR PHENOLIC INSULATION FOR CC PAGE 1 OF 1
OCTOBER 2017
ASTM C1126, Type III, Grade 1 (mm)

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM8
INSC1000
RIGID CELLULAR PHENOLIC INSULATION FOR CP PAGE 1 OF 1
OCTOBER 2017
ASTM C1126, Type III, Grade 1 (mm)

FACILITY NAME: PROJECT NO.:


LOCATION: PROJECT DOCUMENT NO.:
INSULATION:

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM9
INSC1000
RIGID CELLULAR PHENOLIC INSULATION – COMBINED TABLE PAGE 1 OF 1
OCTOBER 2017
ASTM C1126, Type III, Grade 1 (mm)
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM10
INSC1000
RIGID CELLULAR PHENOLIC INSULATION FOR CC PAGE 1 OF 1
OCTOBER 2017
ASTM C534, Grade 1 (mm)
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM11
INSC1000
FLEXIBLE ELASTOMERIC CELLULAR INSULATION FOR CP PAGE 1 OF 1
ASTM C534, Grade 1 (mm) OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM12
INSC1000
FLEXIBLE ELASTOMERIC CELLULAR INSULATION - COMBINED TABLE PAGE 1 OF 1
ASTM C534, Grade 1 (mm) OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM13
INSC1000
PAGE 1 OF 1
USER-DEFINED INSULATION FOR CC (mm) OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM14
INSC1000
PAGE 1 OF 1
USER-DEFINED INSULATION FOR CP (mm) OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
to to to to to to to to to to to to to to to to
(NPS) (in.)
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
ASSOC. PIP: INSULATION THICKNESS TABLE PIP INSC1000-FM15
INSC1000
PAGE 1 OF 1
USER-DEFINED INSULATION FOR COMBINED TABLE (mm) OCTOBER 2017

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Operating Temperature, °F
Pipe Size or
49 24 -1 -26 -51 -76 -101 -126 -151 -176 -201 -226 -251 -276 -301
O.D.
(NPS) (in.) to to to to to to to to to to to to to to to to
50 25 0 -25 -50 -75 -100 -125 -150 -175 -200 -225 -250 -275 -300 -325
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:

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