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Design of Passive Fire Protection
Design of Passive Fire Protection
Design of Passive Fire Protection
Table 440.1 Steel yield strength at elevated temperature for Grade 50 steel
Reference 4 - or a lower bound estimate of the capacity is required. of the first hinge corresponds to exhaustion of the reserve
Constructing an exact (or close) lower bound solution for a strength. The above statement is true when yielding governs.
complex large structure is not easy. Codes of practice give However, if bucking intervenes, then some of the extra margin of
simplified methods (known as the sub-framing, see BS5950 strength may not be present.
Section 5.7) for the plastic design of multi-storey rigid frame.
BS5950 Section 5.7 describes a sub-framing method to estimate
Non-linear finite element analysis gives a close lower bound the load carrying capacity of multi-storey rigid frames.
solution, since at all stages of loading the system is in equilibrium
and the yield condition of plasticity is also satisfied. Most of the Example 1
commercially available software packages use distributed
Consider a rigidly supported uniform I-beam of length L
plasticity and could also account for instability and change of
geometry. The advantage of non-linear finite element analyses subjected to a uniformly distributed load p per metre length.
is the ability to discriminate between members, i.e. let some Assume that the section is compact and adequate number of
members degrade faster than the others and shed their load to lateral braces prevents lateral buckling. Suppose that this beam
the surviving members. has already been designed to remain elastic for the operating
loads using a current practice (e.g. AISC- WSD), then:
Very good estimates of limiting temperature can also be obtained
pL2
by approximate methods of estimating the reserve strength. For ( M e )max = . Thus,
instance, the elastic analysis result, with all material and load 12
factors set to one, is a lower bound solution.
Me pL2
BS5950 Section 8 gives an approximate method for determining S = Section Modulus = (F S. F .) = 12(F S. F .)
Y Y
the capacity (utilisation ratio) on a member by member basis.
This approach is useful when every member in the fire-affected (1)
area is protected. where: FY = Yield strength of the steel at room temperature
S. F .= A safety factor to give allowable bending
Manual application of the theorem stress; typically 1.67 (Ref. 5)
M e = The maximum elastic moment
A topside structure can be categorised as a braced frame
structure, which means that all resistance to lateral forces, sway It is assumed that this member is fully utilised according to the
and frame instability is provided by the bracing system. This design code. If not then there is some margin that can be used.
bracing system is in the form of an intersecting framework. The Suppose that this beam is subjected to a fire, which cause the
required member sizes for the beams and columns in such frame steel temperature to rise to Tl at time t e . It is necessary to
are often governed by the gravity load. However, as all joints are construct a solution in the following form:
fully welded, web members of the truss-work will take part in
carrying some of the gravity loads.
Buckling would not reduce the capacity of such column to a By judicially adding PFP to those members that failed earlier, an
great extent. Consequently, the capacity corresponding to optimal solution would be obtained for a particular fire affected
formation of the first hinge can be realised. Thus, a lower zone. Generally several runs may be required.
bound of reserve strength is
FY FYTl = 112 . × 167 . = 187. so that the required strength For the optimal design of PFP a decision should be made on the
retention is FYTl FY = 0.535 . Using this value and 0.5% type of PFP to be used, since the temperature rise in a member is
strain, the limiting temperature is 535°C, which is the same as dependent on the type of PFP. Various types of PFP provide
given BS5950. The maximum strain is limited to 0.5% to reflect protection on a different basis. Each scheme of PFP (i.e. the
its importance to the rest of the topside structure. extent of protection, the type of PFP and thickness) requires one
set of heat transfer analysis.
BS5950 Section 8
BS5950 allows using the limiting temperature method to An alternative way for determining an approximate limiting
determine the behaviour of hot finished steel member in fire. temperature for the first iteration is to use BS 5950:Part 8 Tables.
Table 5 of BS5950 lists the limiting temperature as a function Using certified fire test for the chosen PFP, the film thickness is
of member type (beam, column or tension members), the determined. The calculated thickness and the material behaviour
slenderness ratio and the load ratio. Expressions for of PFP are then used in the heat transfer model to determine the
calculations of the load ratio are given in Sections 4.4.2.2 temperature time histories of all points on the structure.
and 4.4.2.3. The load ratio is very similar to the Interaction
Ratio (IR), or the utilisation ratio. The theorem can be used Yet another alternative method of determining an initial limiting
to explain the BS550, as explained in Examples 1 and 2. temperature is by ramping the steel temperature of the entire
model uniformly in a non-linear analysis. This eliminates the
For the first iteration of the procedure outline in Section 6, need for the heat transfer analysis of un-protected steelwork.
the IR (after resetting load and resistant factors) can be used The temperature at which the software fails to converge would
as surrogate for the load ratio. This enables to determine the be an average critical temperature for the whole structure. For a
approximate limiting temperature and hence the film structure designed to present Codes of Practices, such BS 5950
thickness.
or AISC, the structure can be heated up to more than 600°C (and Limit State of Insulation: This limit state is reached when heat
more) before instability sets in. transfer through the structure or vessel raises the temperature
of the unexposed face to a level considered unsafe for
Determining the average limiting temperature combustible materials in contact with that face. For instance,
using design software The temperature of unexposed surface must not increase more
than an average of, say, 140°C or a maximum of 180°C at any
Design software can be used to construct a lower bound solution. point, above the initial temperature.
Elastic design methods give a lower bound solution. This is due
to the fact that the external loads are in equilibrium with the Although the theorem of the Appendix is proved in the context
internal forces and the code check ensures that the yielding of a beam, it is also valid for a continuum. Any of the above
condition is not violated. Firstly, set all material and load factors mentioned methods can be used for determining the limiting
to one (or to another value commensurate with simultaneously temperature of a vessel. Although the last Limit State is more
occurrence of maximum operation load and fire loads). For the relevant for design of vessels, but all three limit states should be
first iteration assume that the average critical temperature for considered for vessels.
the whole system is, say 400°C. Define the modulus of elasticity
and material yield compatible with this temperature. As shown
Conclusions
in the Appendix the effect of thermal expansion due to
temperature rise can be ignored in determining the limiting The self-limiting nature of thermal stresses in a steel-framed
temperature. The member unity check (or utilisation factor) will structure under fire heating is proved in this paper. It is also
indicate if the structure would survive this level of temperature. shown the way in which the theorem for determining the limiting
Increase (or decrease) the stipulated temperature and repeat the temperature of structural members can be used. It is required to
analysis/design cycle until an adequate number of members fail determine a lower bound solution. The closeness of this lower
the unity check. Since the effect of redistribution of internal bound to the exact solution determines the accuracy of the
forces cannot be accounted, results are always a poor lower calculated limiting temperature.
bound solution. This approach would only give a minimum
estimate of the average limiting temperature for the whole system. References
There are ways to improve the accuracy of this approach. [1]
The Steel Construction Institute Fire Resistant Design of
Steel Structure - A Handbook to BS5950: Part 8, SCI
PFP Design for vessels Publication 080, 1990.
[2]
The above discussion was centred on calculating the limiting European Convention for Constructional Steelwork
temperature. The limiting temperature governs the Stability Limit European Recommendations for the Fire Safety of Steel
State. However, other limit states need to be considered for walls Structures, Elsevier 1983.
[3]
and floor, as well as vessels containing volatile material. The American Iron and Steel Institute, Plastic Design of Braced
fundamental to fire protection is the ability of fire barriers to Multi-storey Steel Frames, Published by Committee of
prevent the transfer of heat, flames or hot gases through the Structural Steel Produces in co-operation with AISC, 1968.
[4]
structure such that the ignition of combustible materials on the Horne M. R. and Morris L. S., Plastic Design of Low-Rise
non-fire side is prevented. Thus, the formation of openings Frames, Constrado Monograph, Collins, London, 1981.
[5]
through which gas transfer or passage of flame can take place BS 5950, Part 1: 1990. British Standard Institute.
should be prevented. In addition, temperature rise on the
unheated face should be limited so as to eliminate the ignition Appendix
possibility. Description of Fire Loads
The above performance requirement imposes three design Fires impose some level of thermal loading onto a structure and
conditions which are known as the stability, integrity and heat it up in a certain manner. The way a structure heats up by a
insulation limit states. A brief description of these limit states fire can be called a heating programme. The heating environment
and the limiting conditions are given below. causes the steel temperature to rise above the ambient level.
The question that we need to answer is how hot the structural
Stability Limit State: This limit state is reached when the total members can get before the load carrying capacity becomes
collapse or unacceptable deformation occurs. Load carrying inadequate.
members are expected to resist failure during heating period as
well as during the cooling phase. Generally, there are a large number of possible scenarios, which
could lead to a sustained fire. If a number of such scenarios can
Integrity Limit State: This limit state is reached when a breach be distinguished as to be severe enough which require attention,
occurs in fire barrier through which passage of flame or hot then temperature time history of the structural members due to
gases becomes possible. This limit state is mainly relevant to the fire heating can be expressed in the following form
separating constructions, namely floors and walls. In fire test it Ts (x, t ), for s = 1,2, ... , n
is judged by the application of a cotton-fibre pad to the suspect where x denotes an arbitrary point on the structure, t is the
opening on the unheated face. Vessels should also comply with accumulated time from the start of the fire, and s characterises
this requirement. s -th fire scenario.
The range of possible variations of the heating environment capacity at this temperature. The basic assumption is that, even
imposed on the structure is defined by T(x, t ) , such that at though the steel temperature is rising, it will not be permitted to
any instant T(x, t ) ≥ Ts (x, t ), for s = 1,2, ... , n , that is increase beyond this limiting value (to be established) during
T(x, t ) is a design heating programme which encompasses all survival time t e . The fire protection of a structure is then reduced
possible fires in an identifiable area. Since this design fire which ensuring this limiting temperature is not reached during the
envelopes all fires in an area at any given point and at any required survival time. By applying an appropriate amount of a
instant of time, the actual temperature would not exceed T(x, t ) , suitable PFP to the member. However, the steel temperature could
the limit on temperature. This limiting temperature will be set drop or fluctuate, provided it remains below Tl during the time
such that the strength retained at the end of survival time is just period t e .
enough to sustain the member loads. If required, PFP can be
applied to control the rate of temperature rise, such that the Suppose that a distribution of the thermal bending moment mi
heated material would retain sufficient strength to carry its loads.
is found which is statically admissible and satisfies at every
cross-section i the condition
Thermal Stresses in a Fire
Consider an ideal elastic-plastic structure experiencing a set of mi + M i ≤ ( M PT )i (A3)
mechanical loads, which are assumed to remain un-changed. where ( M PT )i denotes the plastic moment at temperature T
Furthermore, assume that the local buckling of the frame members for cross-section i . The temperature dependence of the yield
is prevented and the deformations are small enough for changes strength is accounted for by allowing the yield condition to
in geometry to be negligible. This structure which is designed to contract as the temperature rises. The value of the yield surface
a certain code is then subjected to an arbitrary temperature field contraction (or yield strength retention) is given in Table 1.
T = T(x, t ) as a result of a fire. This temperature field increases
as a function of time from the start of the fire. The bending moment mi may be any system of thermal bending
moment, whether real or hypothetical which satisfies the
The instantaneous bending moment at cross-section i due to appropriate equations of equilibrium for zero external load.
only mechanical (operating) load combination is denoted by
M i* . This moment is computed on the assumption that the It will now be shown that as the temperature rises (up to Tl ) the
structure carries this load combination wholly by elastic action thermal stresses stop growing, that is, a limiting state will be
(for the instantaneous values of the Youngs Modulus at the reached. However, the actual distribution at this stage will not
same point of the heating Programme). necessarily be the assumed distribution mi . A structure that
satisfies the condition (A3) for a given set of mechanical loads
Heating would cause some thermal stresses to develop in the and heating Programme Equation (A2) has no possible mode of
structure. At the same instance of the time when M i* was collapse.
calculated, let the actual bending moment at the same cross-
section i in the actual elasto-plastic state to be M i . Let mi be Proof of the above stated theorem is along the line given by
the bending moment in the cross-section i due to the thermal Horn and others for the shakedown theorem.
effect. This is given by the difference
~
mi = M i − M i* (A1) Consider now the fictitious elastic energy Π of the moment
difference mi − mi ,
The actual set of the bending moments M i and M i* (the
bending moment due to operating loads only and assuming
perfect elastic action) at cross-section i must satisfy the
~ 1
2
( )
Π = ∫ 1 (EI )i × (mi − mi ) dsi
2
(A4)
equilibrium equation for the given loads. Since mi is due to the
in which mi represent the actual thermal moments (stresses) at
heating, it must satisfy the equation of equilibrium for zero
any cross-section i of the frame at any stage of the heating
external loads.
process, dsi is an element of length of the member at section i ,
This seems to imply that the mechanical loads and temperature
(EI )i is the flexural rigidity at this section, and integration
~ is a positive
extends over all members of the structure. Clearly Π
rise cause only bending moments, which in general is not true, quantity and is a measure of the difference between the actual
since there will be some axial force. This assumption is not and hypothetical thermal moment distribution, mi and mi .
necessary for general solid. Here the context of a framed structure
is used to emphasise the practical implication of the theorem.
For a framed structure, if the axial component of the stresses is
( )
The moment differences mi − mi are connected with the
substantial, then buckling may intervene before yielding could curvature change δmi (EI )i by Hooks law. Since both
take place. distribution mi and mi satisfy the condition of equilibrium
Since E i is a decreasing function with time, and then The thermal moments will no longer change with temperature.