easYgen-1000 Series

Genset Control for Single Unit Applications

marked

Proprietary Information
 Introduction
Introduction
Applications
DynamicsLCDTM

 Rental Units
Main features
 Stand Alone
FlexAppTM
 Stand By (AMF)
FlexRangeTM
 Open Transition
FlexInTM

LogicsManagerTM

ECU
Interface GATEWAY

CAN bus ENGINE GENERATOR

Connections

Product Info

LOAD

2
Proprietary Information
February 2007
 Introduction
Introduction
• FlexAppTM
DynamicsLCDTM Allows for easy application setup
Main features
• FlexRangeTM
FlexAppTM Allows for the control to operate on a wide range
of PT Voltage, inputs and CT set ups
FlexRangeTM

FlexInTM
• FlexInTM
Allows for the control to work with a wide range of
LogicsManagerTM resistive and mA senders
Interface
• LogicsManagerTM
CAN bus
A large number of inputs, internal states, CAN values, or constant values can be combined
logically to operate a relay contact or an internal function.
Connections

• FlexCANTM
Product Info
Allows for CANopen protocols

3
Proprietary Information
February 2007
 Main Features
Introduction
Operation
DynamicsLCDTM
• Single unit operation
Main features • Stand-by operation
FlexAppTM
• AMF loss of mains auto start/stop
• Start/stop logic for diesel and gas
FlexRangeTM engines
FlexInTM
Breaker
LogicsManagerTM

• Open GCB/MCB for protection

Interface
• Close GCB/MCB for operation
CAN bus • Open transition breaker pair switching
Connections

Product Info

4
Proprietary Information
February 2007
 Main Features
Introduction
Protection
DynamicsLCDTM
Levels
Main features
• Over-/undervoltage 2 [ANSI 59/27]
FlexAppTM • Voltage asymmetry 1 [ANSI 47]
• Over-/underfrequency 2 [ANSI 81O/U]
FlexRangeTM
• Overload 2 [ANSI 32]
FlexInTM
• Reverse/reduced power 2 [ANSI 32R/F]
LogicsManagerTM • Unbalanced load 2 [ANSI 46]
Interface
• Definite time-overcurrent 3 [ANSI 50/51]
• Inverse time-overcurrent 1 [IEC 255]
CAN bus
• Overspeed (MPU) 2 [ANSI 12]
Connections • Calculated ground fault 2 [ANSI 64G]
Product Info
• Measured ground current 2
• Phase rotation field CW/CCW 1

5
Proprietary Information
February 2007
 Main Features
Introduction
Monitoring
DynamicsLCDTM
• Loss of mains
Main features • Underspeed (MPU)
FlexAppTM
• Speed detection (f/n mismatch)
• Start failure
FlexRangeTM
• Shutdown malfunction
FlexInTM • Unintended stop
• Dead bus operation
LogicsManagerTM

• GCB/MCB fail to open/fail to close

Interface

CAN bus
• Battery over-/ under voltage

Connections • Interface CANopen

• Interface CAN CIA J1939
Product Info

• Analog inputs 2 levels each

• Analog inputs wire break
• Digital inputs
• 4 flex limits
6
Proprietary Information
February 2007
 Main Features
Introduction
Alarm Classes
DynamicsLCDTM

Warning Display
Main features

FlexAppTM
Warning Display Horn
FlexRangeTM

FlexInTM
Shut down Display Horn GCB open Cooldown
LogicsManagerTM

Interface Shut down Display Horn GCB open Cooldown

CAN bus
Shut down Display Horn GCB open Immediately
Connections

Product Info Shut down Display Horn GCB open Immediately

For control purposes via LogicsManager

7
Proprietary Information
February 2007
 Main Features
Introduction
Miscellaneous
DynamicsLCDTM
• 12/24 Vdc (7 to 40 Vdc) power supply
Main features
• Event recorder (300 events, FIFO) with real-time clock (battery buffered)
FlexAppTM • Relay contacts for 2.00 A@250 Vac / 2.00 A@24 Vdc
FlexRangeTM • Metallically isolated CAN bus with multiple protocols
• J1939 CAN bus connection to ECUs
FlexInTM
• Modbus RTU Slave on RS-232 available
LogicsManagerTM
• IP21 from front (with gasket IP54)
Interface • PC and/or front panel configurable
• CE marked, UL/cUL listed, GL/LR Approval
CAN bus

Connections
CE marked
Product Info

U
C L US
LISTED

GL,LR
8
Proprietary Information
February 2007
 FlexAppTM - The Four Operation Modes
Introduction
none 1o Mode 1oc Mode 2oc Mode
DynamicsLCDTM
Fixed Fixed Fixed
Main features I/O set I/O set I/O set

FlexAppTM

FlexRangeTM

FlexInTM
MCB
LogicsManagerTM
O/C DO 7 open
DO 10 close
Interface DI 8 reply
Load Load Load Load
CAN bus GCB GCB GCB
O DO 7 open O/C DO 7 open O/C DO 9 open
Connections DO 10 close DO 8 close
DI 8 reply DI 7 reply
Product Info

G G G G
9
Proprietary Information
February 2007
 Main Features - LogicsManagerTM
Introduction

DynamicsLCDTM
Digital Signals Relay Outputs
Main features Discrete inputs - operate free configurable
Assignment
Relay status outputs
FlexAppTM
External discrete inputs with timer ON-delay and OFF-delay
FlexRangeTM
External relays
Control via interface 8 additional/internal flags or logical
operations
FlexInTM

LogicsManagerTM Internal Conditions Internal Conditions

Conditions - start/stop engine
Interface
- CB status - Change operation mode
CAN bus
- operating mode - Acknowledge of alarms
- engine status - Inhibit emergency mode
Connections
Alarms
- warning-alarm
Product Info
- shutdown
Time/ Date

10
Proprietary Information
February 2007
 Interface Overview
Introduction

DynamicsLCDTM PLC
Modbus RTU Slave
Main features

FlexAppTM
IKD 1
FlexRangeTM extension card

FlexInTM

LogicsManagerTM
Phoenix
extension card
Interface
FlexCANTM
CAN bus
Modem J1939
Connections easYlite-100
Annunciator
Product Info Modem

ECU
ECU
GATEWAY
GATEWAY

ENGINE GENERATOR

Engine Generator
11
Proprietary Information
February 2007
 FlexCAN: Visualization of a J1939 ECU
Introduction
The easYgen reads & displays ECU values:

DynamicsLCDTM
Alarms (failure code,
Main features
blink code)
FlexAppTM

Pressure
FlexRangeTM

FlexInTM
Temperature
LogicsManagerTM Other measured values
Interface

CAN bus
Visualization
Connections J1939

Product Info
ECU
GATEWAY

ENGINE GENERATOR

12
Proprietary Information
February 2007
 FlexCAN: Monitoring of a J1939 ECU
Introduction
The easYgen reacts to ECU messages with an alarm:

DynamicsLCDTM

Main features
Via Flexible Limits • Amber warning lamp
FlexAppTM
• SPN 100 oil pressure • Red stop lamp
FlexRangeTM
• SPN 110 coolant temp.
FlexInTM
Adjustable alarm class for
• SPN 190 speed each bit
LogicsManagerTM

Interface
Visualization Warning / Alarm lamp
CAN bus
values J1939
Connections

Product Info ECU

GATEWAY

ENGINE GENERATOR

13
Proprietary Information
February 2007
 FlexCAN: Control of a J1939 ECU
The easYgen sends commands to the ECU:
Introduction

DynamicsLCDTM

Main features
Start/Stop
FlexAppTM
Request alarms (failure Speed offset
code, blink code)
FlexRangeTM
Droop
FlexInTM
Reset blink code (only
Scania) Idle
LogicsManagerTM

Interface Acknowledge Control – if supported by

CAN bus
the ECU

Connections J1939

Product Info
ECU
GATEWAY

ENGINE GENERATOR

14
Proprietary Information
February 2007
 Configuration via DPC
Introduction

DynamicsLCDTM

Main features

FlexAppTM

FlexRangeTM RJ45
USB
FlexInTM
COM1
LogicsManagerTM

Interface
easYgen-1500
RJ45 socket on the side Configuration cable Laptop with Windows
CAN bus with galvanic isolation (black box) operation system
98, NT, ME, 2000, XP
Connections
LeoPC1
Product Info
Configuration possible

15
Proprietary Information
February 2007
 Thank you for your attention

note:
Information contained herein is intended for and appropriate to the purposes of this publication/presentation. Woodward reserves the right to
update or otherwise revise any portion of this publication at any time. Technical data and detailed information is available in Woodward
product specs. Specific reliance should be given only to information contained in purchase order(s), other contractual document(s), or
information otherwise expressly represented in writing by Woodward as correct and accurate for the specific facts, circumstances and
applications.

16
Proprietary Information
February 2007