Department of Technology, B. Tech. (Mechanical Engineering) Programme- Syllabus w.e.f,2019 - 20 Class and Final Year B. Tech. (Mechanical Engineering) , Part IV, Semester VII Semester Course Title : MECHATRONICS AND ROBOTICS Lectures = 4 hours/weeks Teaching Scheme Total : =4x 12 weeks 2 04+00+00=04 (Hours) Credits = 48 hours minimum CTE (20+20) + Evaluation Course work Grand Duration of : 3 hours Scheme (Marks) (10)=50 SEE =50 Revision: 2 First Month : December 2019 Pre-requisites : Engineering Physics, Basic Electrical Engineering Type of Course + Theory Course Domain: Core Course Assessment Methods: 1. Continuous Internal Evaluation: Unit Test I and Unit Test II and Course work. 2. Semester End Examination (SEE). Course Objectives: ‘The course aims to: 1. Understand the various components of Mechatronics and Robotics system and sensors used industrial application 2. Study the various signal conditioning process and its components 3. Understand the difference between the microprocessor and microcontroller 4, Study the functions of PLC programming and its applications 5. Study the fundamentals of robotics. Course Outcomes: Upon successfull completion of this course, the student will be able to 1. Design and evaluate a Mechatronics and Robotics system based upon various sensors for industrial application. 2. Analyze the signals using signal conditioning process, Implement the microprocessor or micro controller based upon the application Shivaji University, Kolhapur, Maharashtra State, IndiaDepartment of Technology, B. Tech. (Mechanical Engineering) Programme- Syllabus w.e.f.2019 - 20 4. Evaluate the functions of PLC programming and its application 5. Design a robotic system using the fundamental knowledge. Curriculum Content Hours UNIT 1 08 INTRODUCTION: Introduction to Mechatronics and Robotics, Mechatronics and Robotics systems, Measurement systems, Multi discipline scenario Transducers and Sensors:-Position Sensors: Limit switch, Photoelectric switches, Proximity sensors, Pneumatic limit valves and backpressure sensors, Pressure switches, resolvers, Incremental and absolute encoders, Decoders and relays. Displacement: Potentiometer sensors, LVDT, Capacitive displacement sensors. Velocity sensors: Tachogenerator, Use of encoders, Introduction to VED. UNIT 2 08 SIGNAL CONDITIONING: Signal conditioning process, Operational amplifier (inverting amplifier, Non-inverting amplifier, Summing, Integrating amplifier, Differtiating amplifier, Logarithmic amplifier), Protection, Filtering, Data acquisition, Multiplexer, Analog to Digital Converter (ADC), Digital to Analog Converter (DAC). Oscillators to generator sinusoidal, Square, Triangular and impulse waveforms, 555 timer, Sample and hold, Demultiplexing. Interfacing input output ports, Serial and parallel interfacing requirements, Buffers, Handshaking, Polling and interrupts. UNIT3 08 DIGITAL CIRCUITS, MICROPROCESSOR AND MICROCONTROLLER: Digital logic, Number systems, Logic gates, Boolean algebra, Application of logic gates, Sequential logic, Flip flop, D flip flop, JK flip flop, Master slave flip flop. Microcontroller: Comparison between microprocessor and micro controller, Organization of a microcontroller system, Architecture of MCS 51 /ATMEL /PIC controller, Pin diagram of 8051, Addressing modes, Instruction types and set, Selection and Applications of Microcontroller UNIT 4 08 PROGRAMMABLE LOGIC CONTROLLERS (PLO Introduction, Definition, PLC system and components of PLC Input output module, PLC Shivaji University, Kolhapur, Maharashtra State, IndiaDepartment of Technology, B. Tech. (Mechanical Engineering) Programme- Syllabus w.e.f.2019 - 20 advantages and disadvantages. Ladder diagram and PLC programming fundamentals: Basic components and other symbols, Fundamentals of ladder diagram, Machine control terminology, Update — Solve ladder — Update, Physical components Vs. program components, Light control example, Internal relays, Disagreement circuit, Majority circuit, Oscillator, Holding (sealed or latches) contacts, Always ON always OFF contacts, Nesting of ladders. UNITS 08 PLC PROGRAMMING: PLC Input instructions, Outputs, Coils, Indicators, Operational procedures, Contact and coil input output, Programming example, Fail safe circuits, Simple industrial applications. PLC Functions PLC timer functions — Introduction, Timer functions, Industrial applications, Industrial process Timing applications, PLC control functions - PLC counters and its industrial applications, Introduction to SCADA and MEMS. UNIT 6 08 FUNDAMENTAL OF ROBOTICS: Fundamentals of Industrial Robots: Specifications and Characteristics, Criteria for selection. Robotic Control Systems: Drives, Robot Motions, Actuators, Power transmission systems; Robot controllers, Dynamic properties of robots-stability, control resolution, spatial resolution, accuracy, repeatability, compliance, work cell control, Interlocks Robotic End Effectors and Sensors: Transducers and sensors- sensors in robotics and their classification, Touch (Tactile) sensors, proximity and range sensors, force and torque sensing, End Effectors- Types, grippers, Various process tools as end effectors; Robot- End effector interface, Active and passive compliance, Gripper selection and design. Text Books 1. “Mechatronics”, W. Bolton, Pearson Fducation , 4th Edition “Mechatronics”, Mahalik, TATA McGraw Hill, (2006) Reprint “Microprocessor 8085”, Gaokar Prentice Hall of India, 5th Edition “Introduction to PLC Programming” NIIT. “Programmable Logical Controller”, Hackworth, Pearson Education, (2008). “Programmable Logical Controller”, Reis Webb, Prentice Hall of India Sth Edition. “MEMS and Microsystems”, HSU Tairan, TATA McGraw Hill Publication, 1st Edition. “Automation, Production Systems and Computer Integrated Manufacturing”, Groover, M.P., Pearson Education, ISBN: 81-7808-511-9 2nd Edition (2004). Shivaji University, Kolhapur, Maharashtra State, IndiaDepartment of Technology, B. Tech. (Mechanical Engineering) Programme- Syllabus w.e.f,2019 - 20 Reference Books 1. “Mechatronics” Appu Kuttam, Oxford Publications, 1 st Edition, 2. “Automated Manufacturing Systems”,S. Brain Morris, Tata McGraw Hill 3. “Mechatronics and Microprocessor”,Ramehandran , Willey India, (2009). 4. “Mechatronic: Integrated Mechanical Electronic System”, Ramchandran , Willey India,1st Edition. 5. “Programmable Logical Controller”,Gary Dunning Cengage Learning, 3rd Edition. 6. “Mechatronics Source Book”, N C Braga, Cengage Learning, 7. Robot Ti chnology Fundamentals”, Keramas, James G, Thomson Learning —Delmar ISBN: 981- 240-6212, (1998). 8, “Handbook of Robotics”, Noff, $ imon Y., John Wiley and Sons. 9. “Introduction to Robotics, Analysis, Systems and Applications”, Niku, Saeed B. (2002), Prentice Hall of India. 10, “Robotics for Engineers”, Koren, Yoram, Tata McGraw Hill.,(2003) Shivaji University, Kolhapur, Maharashtra State, India