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I

one brand ∞ infinite trust

MV9
TOP-ENTRY
BALL VALVE

MV13
THROUGH-CONDUIT
GATE VALVE
(FORGED BODY)

MV11
SIDE-ENTRY
BALL VALVE

API 6A BALL AND


GATE VALVES
FOR WELLHEADS AND CHRISTMAS TREES
2 COMPANY PROFILE
ONE BRAND, TWO PLANTS, GLOBAL MARKETS

MIR VALVE is a top-tier manufacturer offering the complete range of ball and gate valves, and control ball valves serving
the international oil & gas, petrochemical, refining and power industries. Over 5 years we have manufactured MIR valves
which are today in service in onshore, offshore and subsea installations worldwide. Our product technology and quality
are proven in service.

With over 200 employees and two manufacturing plants located in the heart of Europe and Asia (Milan, Italy and Kuala
Lumpur, Malaysia), we are culturally in-tune with all markets. Our Quality Management System and products are certified to
all standards including ISO 9001, API 6D, API 6A, API 6DSS, API 17D, CE-PED, CE-ATEX, EN 14141, IEC 61508, ISO 17025.
We are an approved manufacturer with over 100 major oil and gas companies.

We comply and meet the most stringent customers’ requirements for the qualification of our products through extensive
testing, such as firesafe, low temperature down to -160°C, fugitive emission, endurance, high pressure gas, and others, QC
inspection at our supply sources and 100% incoming inspection for all components and materials arriving to our plants.

We have extensive coverage and representation in the global markets through our sales agent network in over 30 locations
worldwide and growing.

MIR VALVE aspires to deliver on-time world-class quality products managed by a highly experienced management team,
continued investment, customer focus and continuous alignment to the dynamics driving the global markets.

WE LISTEN AND LEARN FROM OUR CUSTOMERS, EMPLOYEES AND EXPERIENCE

Malaysia Operations
Shah Alam, Kuala Lumpur
140,000 sq.ft.

Italy Operations
Gaggiano, Milan
90,000 sq.ft.

API 6A VALVES ARE


MANUFACTURED
AT OUR ITALY
OPERATIONS ONLY.
INDUSTRIES AND APPLICATIONS 3

OUR VALVES ARE SUITABLE FOR ONSHORE, OFFSHORE AND SUBSEA APPLICATIONS
INDUSTRIES APPLICATIONS

• Oil & Gas • Throttling/Blow-down • Subsea


• Exploration & Production • ESD • Sequencing service
• Pipelines & Processing Plants • Riser • Abrasive fluids
• Refining & Petrochemical • Isolation
• LNG • Control
• Power • HIPPS
• Metering and Gate Stations
• FPSO & Shipbuilding API 6A BALL AND GATE VALVES ARE MAINLY USED
• Onshore Receiving Terminals FOR WELLHEADS AND CHRISTMAS TREES.

ONSHORE

OFFSHORE SUBSEA

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
4 PRODUCT RANGE MV9 - MV11 - MV13

MV9 TOP-ENTRY BALL VALVE - API 6A


PRESSURE CLASS ONSHORE/OFFSHORE SUBSEA

API 2000 1”13/16 -11” 1”13/16 -11”

API 3000 1”13/16 -11” 1”13/16 -11”

API 5000 1”13/16 -11” 1”13/16 -11”

API 10000 1”13/16 -11” 1”13/16 -11”

API 15000 1”13/16 - 9” 1”13/16 - 9”

Other sizes and pressure classes available upon request

MV11 SIDE-ENTRY BALL VALVE - API 6A


PRESSURE CLASS ONSHORE/OFFSHORE SUBSEA

API 2000 1”13/16 -11” 1”13/16 -11”

API 3000 1”13/16 -11” 1”13/16 -11”

API 5000 1”13/16 -11” 1”13/16 -11”

API 10000 1”13/16 -11” 1”13/16 -11”

API 15000 1”13/16 - 9” 1”13/16 - 9”

Other sizes and pressure classes available upon request

MV13 THROUGH-CONDUIT GATE VALVE (FORGED) - API 6A


PRESSURE CLASS ONSHORE/OFFSHORE SUBSEA

API 2000 1”13/16 -11” 1”13/16 -11”

API 3000 1”13/16 -11” 1”13/16 -11”

API 5000 1”13/16 -11” 1”13/16 -11”

API 10000 1”13/16 -11” 1”13/16 -11”

API 15000 1”13/16 -11” 1”13/16 -11”

Other sizes and pressure classes available upon request


DESIGN FEATURES 5

MV9 MV11 MV13


DESIGN FEATURES TOP-ENTRY SIDE-ENTRY THROUGH-CONDUIT
BALL VALVE BALL VALVE GATE VALVE (FORGED)

› API 6A / ISO 10423 Design and Construction STANDARD STANDARD STANDARD


› Face-To-Face Dimensions to API 6A STANDARD STANDARD STANDARD
› Trunnion Mounted STANDARD STANDARD N/A
› Independent Stem and Obturator (Ball/Slab) STANDARD STANDARD STANDARD
› Floating Seats STANDARD STANDARD STANDARD
› Soft Seat Insert STANDARD STANDARD STANDARD
› Metal-To-Metal Seats OPTIONAL OPTIONAL OPTIONAL
› O-Ring Type Seals STANDARD STANDARD STANDARD
› Polymeric Lip-Seals OPTIONAL OPTIONAL OPTIONAL
› Self-Relieving Seats STANDARD STANDARD STANDARD
› Double Block & Bleed (DBB) OPTIONAL OPTIONAL N/A
› Double Isolation and Bleed (DIB-1) OPTIONAL OPTIONAL N/A
› Double Isolation and Bleed (DIB-2) OPTIONAL OPTIONAL N/A
› Full or Reduced Bore AS REQUESTED AS REQUESTED AS REQUESTED
› Flanged Ends / Welded Ends / Hub Ends AS REQUESTED AS REQUESTED AS REQUESTED
› Transition Pups For Welded Ends Valves OPTIONAL OPTIONAL OPTIONAL
› Antistatic Device STANDARD STANDARD N/A
› Anti Blowout Stem STANDARD STANDARD N/A
› Stem Back Seat N/A N/A STANDARD
› Double Body Barrier STANDARD STANDARD STANDARD
› Triple Stem Barrier STANDARD STANDARD STANDARD
› Vent Plug STANDARD STANDARD STANDARD
› Bleed Valve OPTIONAL OPTIONAL OPTIONAL
› Drain Plug STANDARD STANDARD STANDARD
› Stem Injection Fitting STANDARD STANDARD STANDARD
› Seat Injection Fitting OPTIONAL OPTIONAL OPTIONAL
› Seat Pocket Overlay OPTIONAL OPTIONAL OPTIONAL
› Seal Areas Overlay OPTIONAL OPTIONAL OPTIONAL
› Wetted Parts Overlay OPTIONAL OPTIONAL OPTIONAL
› Locking Device OPTIONAL OPTIONAL OPTIONAL
› Lifting Lugs/Valve Support STANDARD STANDARD STANDARD
› Manual or Actuated Operation AS REQUESTED AS REQUESTED AS REQUESTED
› Firesafe Design STANDARD STANDARD STANDARD
› Normal or Reverse Acting N/A N/A AS REQUESTED
› Rising Stem Design N/A N/A STANDARD
› Non Rising Stem Design N/A N/A OPTIONAL
› Gate Skirt N/A N/A OPTIONAL

› In-Line Maintenance YES NO YES

› On-Site Maintenance YES YES YES

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
6 MV9 TOP-ENTRY BALL VALVE - API 6A

BENEFITS OF THE TOP-ENTRY DESIGN

› F ull in-line maintenance in vertical or horizontal position. The bolted construction allows disassembly on site for inspections
and possible repairs. Clearing the bonnet off the valve allows free access to the ball and the seats, which can simultaneously
be taken out.
› Reduced number of potential leak paths.
› After maintenance, the valve can be fully retested without line pressure (for DIB-1 Valves) (DPE).
› Sized to withstand external loads from the line even when the bonnet, the ball and the seats are removed
for maintenance.
› Can be welded directly onto the line.
› Available for all industries and applications.

BILL OF MATERIALS RECOMMENDED SPARE PARTS


001 BODY FOR START-UP AND MAINTENANCE
005 BONNET 076 BACK SEAT SEAL
006 BODY COVER 201 SEAT SEAL 305
048
008 BALL 204 BODY SEAL
025
011 SEAT RING w/INSERT 206 BODY FIRE SAFE GASKET 306

012 STEM 207 STEM SEAL


303 046
020 SPRING HOLDER RING 209 STEM FIRE SAFE GASKET
021 SPACER RING 210 BODY COVER SEAL 021
209
025 OPERATOR FLANGE 212 BODY COVER FIRE SAFE GASKET
207
044 SEAT SPRING 253 PISTON SEAT GREASE INJECTION SEAL 006

045 ANTI STATIC DEVICE 258 SPRING HOLDER RING SEAL


503
210
046 DOWEL PIN
048 OPERATOR FLANGE PIN 212
302
049 BONNET PIN
506
050 STEM KEY 301
076 BACK SEAT SEAL 049
206
077 SPACER
101 STEM WASHER 005
101
102 TRUNNION WASHER
050
103 LOW FRICTION BEARING 204
201 SEAT SEAL 258
253 300
020
204 BODY SEAL 103

206 BODY FIRE SAFE GASKET 045


012
207 STEM SEAL
209 STEM FIRE SAFE GASKET
210 BODY COVER SEAL
212 BODY COVER FIRE SAFE GASKET 008
559
253 PISTON SEAT GREASE INJECTION SEAL
258 SPRING HOLDER RING SEAL
300 STEM KEY CAPSCREW
077
301 BODY STUD 342
302 BODY NUT 044
076
201
303 BODY COVER BOLT 011
102
305 OPERATOR FLANGE STUD
306 GEAR MOUNTING NUT
103
342 SEAT PLATE BOLT
503 STEM GREASE FITTING
505
504 SEAT GREASE FITTING 504

505 CHECK VALVE


506 SAFETY RELIEF VALVE 001
559 SEAT PLATE
MV9 TOP-ENTRY BALL VALVE - API 6A 7

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
8 MV11 SIDE-ENTRY BALL VALVE - API 6A

BENEFITS OF THE SIDE-ENTRY DESIGN

› Most common and popular design as it can be easily removed from the line for maintenance due to bolted design.

› Most competitive design of all the ball valves in terms of cost and delivery.

› The split body construction allows the use of forged materials in various grades of CS, SS and high alloys, thus suitable
for the most severe service conditions.

› Available for all industries and applications.

BILL OF MATERIALS RECOMMENDED SPARE PARTS


001 BODY FOR START-UP AND MAINTENANCE
004 CLOSURE 201 SEAT SEAL
006 BODY COVER 204 BODY SEAL
007 TRUNNION COVER 206 BODY FIRE SAFE GASKET
008 BALL 207 STEM SEAL
011 SEAT RING w/ INSERT 209 STEM FIRE SAFE GASKET
048
012 STEM 210 BODY COVER SEAL 305

013 TRUNNION 212 BODY COVER FIRE SAFE GASKET


025
021
021 SPACER RING 213 TRUNNION COVER SEAL
025 OPERATOR FLANGE 215 TRUNNION COVER FIRE SAFE GASKET 306
209

044 SEAT SPRING


046
045 ANTI STATIC DEVICE 503

046 DOWEL PIN 303


212
048 OPERATOR FLANGE PIN
050 STEM KEY 101 006

101 STEM WASHER


300 207
103 LOW FRICTION BEARING
302
104 LOW FRICTION STEM BEARING 004 050 210
201 SEAT SEAL 104
204 BODY SEAL 012

206 BODY FIRE SAFE GASKET


207 STEM SEAL
501
209 STEM FIRE SAFE GASKET 008
011
210 BODY COVER SEAL 201
201
206
212 BODY COVER FIRE SAFE GASKET 044

213 TRUNNION COVER SEAL


215 TRUNNION COVER FIRE SAFE GASKET
300 STEM KEY CAPSCREW
301 BODY STUD 301
001
302 BODY NUT
303 BODY COVER BOLT 013
304 TRUNNION COVER BOLT
305 OPERATOR MOUNTING STUD 215 502
103
306 OPERATOR MOUNTING NUT 007
045

501 VENT PLUG


213
502 BLEED VALVE
503 STEM GREASE FITTING 304

≥12” USING BEARING RETAINER


MV11 SIDE-ENTRY BALL VALVE - API 6A 9

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
10 MV13 THROUGH-CONDUIT GATE VALVE (FORGED) - API 6A

BENEFITS OF THE THROUGH-CONDUIT GATE VALVE DESIGN

› F ull in-line maintenance in vertical or horizontal position. The bolted construction allows disassembly on site for inspections
and possible repairs. Clearing the bonnet off the valve allows free access to the slab and the seats, which can simultaneously
be taken out.

› Reduced number of potential leak paths.

› Sized to withstand external loads from the line even when the bonnet, the slab and the seats are removed
for maintenance.

› Can be welded directly onto the line.

› Available for all industries and applications.

BILL OF MATERIALS RECOMMENDED SPARE PARTS


1 BODY FOR START-UP AND MAINTENANCE
001A FLANGED BODY PIPE 104 STEM BEARING 025

8 GATE 201 SEAT SEAL


210
11 SOFT SEAT 204 BODY SEAL
12 STEM 209 STEM FIRE SAFE GASKET 305

22 LATERN 210 BONNET SEAL 310

23 PACKING FLANGE 238 PACKING


023
25 OPERATOR FLANGE 022
32 YOKE (ENTENSION) 209
238
44 SPRING
65 SKIRT 104
104 STEM BEARING 302
201 SEAT SEAL
301
204 BODY SEAL
209 STEM FIRE SAFE GASKET 331
210 BONNET SEAL
332
238 PACKING 531
301 BODY STUD 032

302 BODY NUT


012
305 OPERATOR MOUNTING STUD
310 STUD
331 YOKE STUD
204
332 YOKE NUT
531 EXTENSION VENT 008
011
561 SPINDLE 065
201
011

044

044 201

001A

001
561
MV13 THROUGH-CONDUIT GATE VALVE (FORGED) - API 6A 11

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
12 SUBSEA VALVES TO API 17D

KEY DESIGN CHANGES FROM TOPSIDE TO SUBSEA

›A
 dditional environmental sealing at body
to closure / bonnet and body to stem

› CRA overlay on sealing or process wetted areas

› ROV interface to API 17H

› More stringent requirements for material selection

›A
 dvanced inspection and testing requirements
(i.e. hyperbaric testing, cycling)

MV13 API 17D SUBSEA THROUGH-CONDUIT GATE VALVE


1”13/16 API 10000 Metal seated
Subsea Gulf of Mexico

TESTING CAPABILITY

AS PER DESIGN STANDARDS AND CUSTOMER REQUIREMENTS

STANDARD TESTS ADDITIONAL TESTS (UPON REQUEST) QUALITY ASSURANCE / CERTIFICATION

› Hydrostatic Body and Back Seat Test › Torque Test › API 6A for Ball and Gate Valves
(PSL 1, PSL 2)
› Endurance Test (cycling) › API 17D for Subsea Ball and Gate Valves
› Hydrostatic Seat Test (PSL 1, PSL 2)
› CE-PED 97/23/EC
› Firesafe Test
› Extended Hydrostatic Body Test
› CE-ATEX 94/9/EC
(PSL 3, PSL 3G, PSL 4) › Hyperbaric Test
› ISO 9001/API Q1
› Extended Hydrostatic Seat Test
› Other tests, as per customer
(PSL 3, PSL 3G, PSL 4) › Achilles JQS Certificate of Qualification
requirements
› High Pressure Gas Body Test › IEC 61508 (up to SIL 3)
(PSL 3G, PSL 4)
› Gost R/Rostechnadzor (Russia)
› High Pressure Gas Seat Test
› Gospronadzor (Belarus)
(PSL 3G, PSL 4)
› Firesafe to API 6FA/607
› High Pressure Gas Back Seat Test
(PSL 3G, PSL 4)
› Drift Tool Test
(PSL 1, PSL 2, PSL 3, PSL 3G, PSL 4)

PSL Class as per customer requirements


DESIGN SPECIFICATIONS 13

DESIGN STANDARDS

FACE-TO-FACE DRIVE TRAIN


DESIGN BODY THICKNESS BOLTING FIRESAFE
DIMENSIONS SIZING (MAST)
API 6A /ISO 10423 ASME VIII-1, VIII-2 ASME VIII-1, VIII-2 API 6A /ISO 10423 ASME VIII-1, VIII-2 ISO 10497/API 6FA/
API 17D/ISO 13628-4 API 6A /ISO 10423 API 6A /ISO 10423 API 17D/ISO 13628-4 API 6A /ISO 10423 API 607
Customer API 17D/ISO 13628-4 API 17D/ISO 13628-4 API 17D/ISO 13628-4 BS 6755
Specifications

Materials: ASME II-D, API 6A/ISO 10423 NDT: ASME V Welding: ASME IX
OTHERS
Flanges: API 6A/ISO 10423 Weld ends: ASME B16.25 Sour service: NACE MR-0175/ISO 15156

MATERIAL SPECIFICATIONS

BODY BALL/SEATS STEM SEATING SEALS BOLTING

CARBON STEEL CARBON STEEL CARBON STEEL SOFT SEATING › RPTFE CARBON STEEL
› A216 WCB › A350 LF2 › AISI 4140 › NYLON › FKM › A193 B7/A194 2H
› A352 LCC › A350 LF3 › A350 LF3 › PEEK › HNBR › A320 L7/A194 7
› A350 LF2 › A694 F60 STAINLESS STEEL › PCTFE › FFKM › A193 B7M/A194 2HM
› A350 LF3 › A694 F65 › A694 F60 METAL SEATING › Graphite › A320 L7M/A194 7M
STAINLESS STEEL STAINLESS STEEL › A694 F65 › TCC › A320 L43/A194 7
› A694 F60 › 13Cr › 13Cr › ENP STAINLESS STEEL
› A694 F65 › 13Cr4Ni › 13Cr4Ni › Ni-SiC › A193 B8/A194 8
› 13Cr › 17-4PH › 17-4PH › A320 B8M/8M
› 13Cr4Ni › Nitronic › Nitronic › A453 660
› 17-4PH DUPLEX SS DUPLEX SS SUPERDUPLEX SS
› Nitronic SUPERDUPLEX SS SUPERDUPLEX SS NICKEL ALLOYS
DUPLEX SS NICKEL ALLOYS NICKEL ALLOYS › Inconel
SUPERDUPLEX SS › Inconel › Inconel TITANIUM
NICKEL ALLOYS › Incoloy › Monel OTHERS
› Inconel › Monel TITANIUM
› Monel TITANIUM OTHERS
TITANIUM OTHERS
OTHERS

COATING

ENP Electroless Nickel Plating (25μ, 75μ)


TCC Tungsten Carbide Coating (150μ, 200μ)
Weld Overlay AISI 316 / 316L, Inconel 625
Ni-SiC Nickel-Silicon Carbide Plating (50μ)

SERVICE CONDITION

O-Rings: -46°C /+200°C Lip-Seals: -196°C /+220°C

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
14 MV14 TWIN BALL VALVE (DBB) - API 6A

BENEFITS OF THE DBB DESIGN

› Space and weight saving


› Cost saving (product and installation)
› Reduced number of potential leak paths
› Increased line structural integrity
› More reliable system
› Manual and/or actuated configuration
› Available for all industries and applications

MV14 TWIN BALL VALVE (DBB) - API 6A

SERVICE API API API API API


2000 3000 5000 10000 15000

Topside 3/4”-11” 3/4”-11” 3/4”-11” 3/4”-11” 3/4”-9”

Subsea 3/4”-11” 3/4”-11” 3/4”-11” 3/4”-11” 3/4”-9”

Other sizes and pressure classes available upon request.

DESIGN FEATURES

› API 6A / ISO 10423 Design and Construction STANDARD › Anti Blowout Stem STANDARD

› Trunnion Mounted STANDARD › Double Body Barrier STANDARD

› Independent Stem and Ball STANDARD › Triple Stem Barrier STANDARD

› Floating Seats STANDARD › Vent Plug STANDARD

› Soft Seat Insert STANDARD › Needle Valve STANDARD

› Metal-To-Metal Seats OPTIONAL › Stem Injection Fitting OPTIONAL

› O-Ring Type Seals STANDARD › Seat Injection Fitting OPTIONAL

› Polymeric Lip-seals OPTIONAL › Seat Pocket Overlay OPTIONAL

› Self-Relieving Seats STANDARD › Seal Areas Overlay OPTIONAL

› Double Block & Bleed (DBB) STANDARD › Wetted Parts Overlay OPTIONAL

› Full Bore AS REQUESTED › Locking Device STANDARD

› Reduced Bore STANDARD › Lifting Lugs/Valve Support STANDARD

› Flanged Ends / Hub Ends AS REQUESTED › Manual or Actuated Operation AS REQUESTED

› Antistatic Device STANDARD › Firesafe Design STANDARD


API 6A MIR VALVES IN SERVICE 15

MV9 TOP-ENTRY BALL VALVE - API 6A MV11 SIDE-ENTRY BALL VALVE - API 6A
2”1/16 API 10000 Metal-seated 2”x1”1/2 API 5000 Soft-seated
Onshore UAE Offshore Norway

MV13 SUBSEA THROUGH-CONDUIT MV14 TWIN BALL VALVE (DBB) - API 6A


GATE VALVE - API 17D 1”13/16 API 10000 Metal-seated
1”13/16 API 10000 Metal-seated FPSO Brazil
Subsea Gulf of Mexico

API 6A BALL AND GATE VALVES


MV9-MV11-MV13
PUBLISHED IN 2012
Find your MIR Sales Representative at www.mirvalve.com

MIR VALVE SDN. BHD.


Company No. 757636-V

Malaysia Operations
Lot 3-4, Jalan Tanjung Keramat 26/35, Seksyen 26
40400 Shah Alam, Selangor Darul Ehsan, MALAYSIA
Main Line: +603-51025000 - Fax: +603-51025100
Email: info@mirvalve.com

MIR VALVE S.P.A.


Company No. 07521040969

Italy Operations
Plant: Strada per Terzago, 5 - 20083 Gaggiano (MI), ITALY
Registered office: Via Merendi, 40 - 20010 Cornaredo (MI), ITALY
Main Line: +39-02-4457681 - Fax: +39-02-4456900
Email: info@mirvalve.it WWW.MIRVALVE.COM

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