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Applied Surface Science 418 (2017) 264–269

Contents lists available at ScienceDirect

Applied Surface Science


journal homepage: www.elsevier.com/locate/apsusc

Full length article

Flexible diode of polyaniline/ITO heterojunction on PET substrate


A. Bera a , K. Deb a , V. Kathirvel b , T. Bera c , R. Thapa d , B. Saha a,∗
a
Department of Physics, National Institute of Technology Agartala, Jirania 799 046, India
b
Department of Physics and Nanotechnology, SRM University, Kattankulathur 603 203 Tamil Nadu, India
c
Research and Development Centre, Indian Oil Corporation Limited, Sector-13, Faridabad 121007, India
d
SRM Research Institute, SRM University, Kattankulathur, Tamil Nadu 603 203, India

a r t i c l e i n f o a b s t r a c t

Article history: Hybrid organic-inorganic heterojunction between polyaniline and ITO film coated on flexible polyethy-
Received 25 September 2016 lene terephthalate (PET) substrate has been prepared through vapor phase polymerization process.
Received in revised form Polaron and bipolaron like defect states induced hole transport and exceptional mobility makes polyani-
28 November 2016
line a noble hole transport layer. Thus a p-n junction has been obtained between the hole transport layer
Accepted 1 December 2016
of polyaniline and highly conductive n-type layer of ITO film. The synthesis process was carried out using
Available online 7 December 2016
FeCl3 as polymerizing agent in the oxidative chemical polymerization process. The prepared polyani-
line has been found to be crystalline on characterization through X-ray diffraction measurement. X-ray
Keywords:
Electronic material
photoelectron spectroscopic measurements were done for compositional analysis of the prepared film.
Hole transport The UV–vis-NIR absorbance spectra obtained for polyaniline shows the characteristics absorbance as
Polymer observed for highly conductive polyaniline and confirms the occurrence of partially oxidized emeraldine
Heterojunction form of polyaniline. The energy band gap of the polyaniline has been obtained as 2.52 eV, by analyzing
the optical transmittance spectra. A rectifying behavior has been observed in the electrical J-V plot, which
is of great significance in designing polymer based flexible electronic devices.
© 2016 Elsevier B.V. All rights reserved.

1. Introduction tion in metal oxides and other semiconductors are not up to the
mark.
Occurrence of conjugating ␲-electron in different polymers Thus conductive organic materials [22–25] are of technological
and its role in electronic transport has made them of great importance for their applications in photovoltaic devices [26–28],
scientific worth. Polaron and bipolaron [1,2] assisted charge trans- optoelectronics [29–31], and in displays devices [32]. Substan-
port, and polaron bipolaron energy bands formation in polymers tial works have already been done on inorganic heterojunctions
attracted the physicists to consider those in electronic and opto- [33–35], while heterojunction of organic-inorganic [36] hybrid
electronic device applications. Therefore polymer based flexible structure is the main focus of this work. Such an inorganic-organic
semiconductors [3] are being studied for exploring their out- hybrid structure comprising of polyaniline: ITO has been reported
standing properties. Different polymers such as polyacetylene here. The polyaniline and ITO (PANI/ITO) heterojunction was pre-
[4–8], polypyrrole [9–12], polyaniline [13–15], poly(p phenylene- pared through vapor phase oxidation of aniline. The PANI film has
vinylene) (PPV) [16], poly(3,4-ethylene dioxythiophene) (PEDOT) been grown on flexible ITO coated PET substrate. There are various
[17–20], are therefore investigated extensively. techniques to prepare PANI film such as seeding polymerization
The inherent and superior physico-chemical properties of [37,38], electrochemical polymerization [39–42], photo-induced
polyaniline (PANI) have received a great deal of attention, making it polymerization [43,] solution polymerization [44,45], vapor phase
a promising material in the frontline research areas of semiconduc- self-assembling polymerization [46,47], interfacial polymerization
tor physics and devices [21]. Particularly the p-type conductivity of [48–50], plasma polymerization [51,52], and sonochemical synthe-
polyaniline has made it very important, since the p-type conduc- sis process [53], The vapor phase polymerization process has been
chosen, because of its advantages in preparing a uniform film to
device the heterostructure with ITO coated PET substrate. Moreover
the vapor phase polymerization process offers number of advan-
∗ Corresponding author.
tages like low process temperature (∼60◦ C), providing crystalline
E-mail addresses: biswajit.physics@gmail.com, biswajit juphy@yahoo.co.in
form of PANI and options for easy control of the conductivity level
(B. Saha). and thus electronic transport properties during junction fabrica-

http://dx.doi.org/10.1016/j.apsusc.2016.12.003
0169-4332/© 2016 Elsevier B.V. All rights reserved.
A. Bera et al. / Applied Surface Science 418 (2017) 264–269 265

tion process just by controlling the concentration of polymerizing


agent and reaction time. In this heterojunction PANI acts as a ‘p’
layer, while ITO acts as an ‘n’ layer. The prepared heterojunction was
then studied in detail with its structural, compositional, optical and
electrical properties. Formation of a crystalline and flexible hetero-
junction has been confirmed from the characterization results. An
organic-inorganic interface of polyaniline: ITO has been formed in
this work and used for the detailed studies regarding its electrical
properties. A rectifying behavior in its current density vs. voltage
(J-V) characteristics has been observed and reported in this article.
Thus an organic-inorganic heterojunction with promising physical
properties have been obtained through low cost and technically
advantageous process of vapor phase polymerization.

2. Experimental procedure
Fig. 1. XRD pattern of the polyaniline hole transport layer deposited on ITO coated
PET, and XRD spectrum of polyaniline on glass (inset).
2.1. Synthesis of polyaniline

The synthesis of the hole transport layer of polyaniline (PANI)


has been carried out on indium tin oxide (ITO) coated flexible
polyethylene terephthalate (PET) substrates (Sigma-Aldrich) with
surface resistivity of 60 /sq. Aniline was polymerized upon the
ITO film by transforming the aniline into its vapor phase. Prior
to the synthesis the aniline (C6 H5 NH2 , Merck ≥ 99%) was purified
through double distillation process. FeCl3 was employed as poly-
merizing agent. In a beaker 50 ml of purified aniline was taken and
in another beaker 50 ml of 3.0 M iron (III) chloride anhydrous (FeCl3 ,
Merck ≥ 96%) in methanol (Merck ≥99.8%) was prepared. Ethylene
glycol (HOCH2 CH2 OH, Merck ≥99%) was added dropwise to ferric
chloride solution to make the solution viscous by using variable vol-
ume pipette. The entire process of polymerization was carried out
in a closed reactor chamber, where the aniline was heated at a tem-
perature of 60◦ C to obtain its vapor. The ITO coated PET was then
dipped gently in the FeCl3 solution and placed inside the reactor
chamber. Aniline vapor was come in contact with the polymeriz-
ing agent of FeCl3 loaded on the surface of ITO film. During reaction
time of 10 min a green colored layer of polyaniline was deposited on Fig. 2. FESEM image of polyaniline deposited on ITO coated PET.
the surface of ITO layer. The film was then taken outside chamber
and washed in methanol and deionized water to remove unre-
3. Results and discussions
acted FeCl3 and other byproduct if any. Thus a heterojunction of
polyaniline with ITO has been obtained.
3.1. Structural characterization

The crystalline structure of polyaniline is of much scientific con-


2.2. Characterization of polyaniline/ITO heterojunction cern, because the crystalline phase of such conductive polymer
offer superior hole mobility. The X-ray diffraction pattern has been
The prepared heterojunction was studied for its structural illustrated in Fig. 1, which shows that the polyaniline film has been
properties, surface morphology, optical properties and electrical in its crystalline phase of its emeraldine salt form. The X-ray diffrac-
junction characteristics. The structural properties were studied tion was carried out using the X-ray source of Cu K␣ radiation
from the X-ray diffraction (XRD) pattern obtained using X-ray of wavelength 1.54 A◦ . The XRD peak appeared at 2␪ = 15.8◦ and
diffractometer (Bruker D-8 advance). The morphological charac- 2␪ = 22.8◦ [54,55] are originated from the Braggs reflection occur-
terizations were done using scanning electron microscopic (SEM) ring from (011) and (020) Millar Planes respectively. As compared
measurements as well as atomic force microscopic (AFM) mea- with the XRD peak intensity of highly crystalline PET, the peaks
surements. The FESEM measurements were carried out using of polyaniline are relatively small [56–58]. However for proper
JEOL (JSM-6610 LV Model) and AFM measurement using Bruker, visualization of polyaniline peaks, an XRD spectrum of polyani-
MultiMode-8 through taping mode with phosphorous doped sil- line prepared by the same technique on glass substrate has been
icon tip. The compositional analysis was performed using X-ray depicted in Fig. 1 (inset).
photo electron spectroscopic (XPS) measurements by Physical The microstructure and surface topography of the prepared
Electronics PHI Versa Probe 5000 spectrometer. For Optical charac- polyaniline have been studied through FESEM and AFM measure-
terization the optical transmittance and absorbance spectra were ments. The FESEM measurement reveals the formation of high
measured using UV–vis-NIR spectrophotometer (Perkin-Elmer density polyaniline deposited on ITO coated PET substrate as
Lambda 950 spectrophotometer). Current density was measured at depicted in Fig. 2. The polyaniline chains are uniformly distributed
different applied voltages for studying the p-n heterojunction prop- over the surface. The AFM image with scan area of 500 nm × 500 nm
erties using the Agilent (B2912A, USA) precision source/measure is shown in Fig. 3. AFM image also indicates uniform distribution of
unit. polyaniline over the surface with distinct grains and grain bound-
266 A. Bera et al. / Applied Surface Science 418 (2017) 264–269

Fig. 5. Optical transmittance spectra of the PANI/ITO heterojunction and optical


absorbance spectra (inset).
Fig. 3. AFM image of the top surface of polyaniline.

3.3. Optical properties

The optical properties draw significance in determining the


semiconductor properties related to its energy levels. In the par-
tially oxidized states of emeraldine form of polyaniline several
defect levels such as polaronic bands and bipolaronic bands are
created. These are of ample scientific significance in optimizing
the semiconductor properties. The signatures of such polaronic
and bipolaronic energy levels have been investigated from the
optical studies. The optical properties of hybrid organic-inorganic
heterojunction have been studied through optical transmittance
measurement as shown in Fig. 5. Simultaneously the optical absorp-
tion spectra (shown as inset of Fig. 5) were investigated to observe
the different absorption bands occurring in the polyaniline in
its partially oxidized states of emeraldine salt form. At around
340 nm and 400 nm an absorption bands were observed which are
attributed to polaron band transition [60]. The broad absorption
band observed at around 770 nm is due to bipolaron band transi-
Fig. 4. XPS spectra of the polyaniline hole transport layer. tion [61]. The occurrence of the polaronic and bipolaronic bands
confirms the formation of emeraldine oxidation state of polyani-
line. The optical transmittance results were extended to obtain the
aries. The average and root mean square (rms) roughness of the band gap of the polyaniline film deposited on flexible ITO coated
film was found to be as ∼19.5 nm and ∼24.6 nm respectively. PET, using the following relation [62]
1
(˛hv) n = A(hv − Eg ) (1)
3.2. Compositional analysis
where ␣ represents the absorption coefficient, the incident photon
The deposited polyniline film has been analyzed for its com- energy is denoted by h, Eg is the band gap and A is a constant. The
positional studies through X-ray photoelectron spectroscopic index n is related to the distribution of the density of states. The
measurements. XPS analysis was performed using a Physical Elec- index n = 1/2 corresponds to the direct allowed transition energy
tronics PHI Versa Probe 5000 spectrometer operating at a pressure gap and n = 2 corresponds to the indirect allowed transition energy
of 10−9 torr. All spectra were recorded using a monochromatic Al K␣ gaps. Using equation 1, the energy band gap of the polyaniline
X-ray source in conjunction with an electron ion gun. The source loaded papers have been obtained by extrapolating the linear por-
conditions were 100W and 18 kV and the diameter of the analy- tion of the (␣h)2 vs. h plot as shown in Fig. 6, and the band gap
sis area was 100 ␮m2 . The compositional analyses were done from has been observed as 2.52 eV, which is suitable for designing opto-
the XPS spectrum as shown in Fig. 4, and in order to explore the electronic devices. The optical band gap measurement has been
conduction mechanism of polyaniline this studies are very much extended also for polyaniline film without ITO to observe any such
significant. The peaks occurring at 198 eV and 268 eV in the XPS effect of ITO. It has been obtained as 2.48 eV for polyaniline itself,
spectra are from Cl 2p and Cl 2 s states. The presence of Cl in thereby having a difference of 0.04 eV only.
polyaniline film indicates the formation of emeradine salt form of
polyaniline, which is high electrically conductive. The peak appear- 3.4. Electrical properties
ing at 284.6 eV is due to carbon (C 1s), the peak at 400 eV is due to
nitrogen (N 1s) and peak at 532 eV is from O1s. The peak located The hybrid organic-inorganic nanostructure formed at the
at 284.6 eV is associated to the C C bonding of sp2 . The binding Polyaniline: ITO heterojunction is of generous scientific interest
energies of the quinonoid imine [ N ] and the benzonoid imine for their electrical properties. In such cases a coupling is formed
[ NH ] bonds are 399.5 eV and 400.33 eV respectively [59]. between the two materials at the interface through electronic as
A. Bera et al. / Applied Surface Science 418 (2017) 264–269 267

Fig. 6. Energy band gap of polyaniline from (˛h)2 vs. h plot.

well as chemical point of view. A chemical bonding of the elec-


trons of ITO is expected to be formed with the quinonoid rings of
polyaniline as shown in Fig. 7. The highlighted section in Fig. 7 Fig. 8. Schematic energy band diagram of PANI/ITO heterojunction.

represents the distorted part of polymeric chain, which causes


the formation of polaron. Generally benzene ring contains three
double bonds and three single bonds occurring alternatively. The
ring of the highlighted section (Fig. 7) is not similar with ben-
zene ring as it has only two double bonds. Since one of the double
bond breaks in the ring during polymerization an extra electron
is obtained. Thus a distortion appears in the ring due to which
the C N (single bond) changes to C N (double bond) outside the
distorted ring. However it requires two extra electrons to form
double bonds with two nitrogen atoms, whereas the distorted ring
supplies only one extra electron thereby lacking for another one.
This induces partial positive charge nature on both the nitrogen
atoms leading towards formation of polaron. Secondly the elec-
tronic energy levels are well aligned and thus attract interesting
electrical behavior. The electron affinity of polyaniline is assumed
to be 4.7 eV [63]. The positions of the lowest unoccupied molec-
ular orbital (LUMO), highest occupied molecular orbital (HOMO)
in polyaniline, the conduction band and valence band in ITO, and
the fermi levels [64] with respect to the vacuum level have been Fig. 9. Current density vs. applied voltage plot of PANI/ITO heterojunction, and effect
of bending on J-V characteristics (inset).
shown schematically in the energy band diagram in Fig. 8. The
electrical properties of polyaniline itself is of significant scientific
interest as it show p-type conductivity, and further its conductiv- layer. The coupling of the polaron and the electron of ITO at the
ity can be tuned easily during synthesis process. Three different polyaniline: ITO (organic-inorganic) interface, plays the key role
possible form of polyaniline are leucoemeraldine (fully reduced) in the electronic behavior of the heterojunction. The heterostruc-
emeraldine (partially oxidized form) and pernigraniline, (fully oxi- ture electrical behavior of the organic-inorganic interface formed
dized). Among these the emeraldine form has attracted attention at PANI/ITO junction has been studied in this work and a rectify-
because of the possibility of formation of defect energy levels and ing behavior has been observed in the J-V plot as shown in Fig. 9.
thus being a candidate for electronic material. Formation of polaron In reverse biased condition the polyaniline side is provided neg-
and bipolaron are feasible in polyaniline due to the presence of ative potential and ITO side is provided with a positive potential,
quinonoid and benzonoid groups in the polymer chain of polyani- which cause a temporary perturbation in the polymeric state of
line. Polaron are the delocalized charge carriers in the polyaniline chain at the junction region. During this perturbation the non ben-

Fig. 7. Quinonoid rings formed in the polyaniline chain.


268 A. Bera et al. / Applied Surface Science 418 (2017) 264–269

line. The polyaniline acted as hole transport layer and thus an


organic-inorganic heterostructure has been developed. The hole
transport in polyaniline layer occurs through the polaron and bipo-
laron defect carriers, which are formed in the partially oxidized
state of polyaniline. Diode like rectifying behavior of the organic-
inorganic heterojunction was revealed from its electrical J-V plot
and explained from the schematic energy band diagram of polyani-
line: ITO heterojunction. Thus this report must find its significant
usefulness in the further development of such organic-inorganic
heterojunction and cost-effective easy synthesis of hole transport
layer.

Acknowledgements

One of the authors (B. Saha) acknowledges the Department of


Science and Technology (DST), Government of India for partial
financial support (Grants order No. SERB/F/7430/2013-14) under
Fig. 10. dV/d(ln J) vs. J plot of PANI/ITO heterojunction. Fast Track Young Scientist award scheme. The authors would like to
acknowledge the central research facilities (CRF) of National Insti-
zonoid ring transformed back to the benzonoid ring, and thus extra tute of Technology Agartala for providing XRD, UV–vis-NIR and
carriers (electrons) are generated. Consequently a small change AFM measurement facilities.
in the barrier potential takes place, and the extra carrier gener-
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