Water Resources Department, Govt.

of AP
 Gates-EM Parts (Embedded Metal Parts)
Secondary
Primary Parts Secondary Parts
Parts Radial Gates
Vertical Gates
(Anchor • Anchor Beams
• Sill Beams
Plates) • Seal Tracks • Tie Beams
• Roller Tracks • Trunnion Boxes-
• Guide Tracks Chairs
• Corner Protection • Vertical Anchorages
Angles
• Breast Wall Plates • Wall Plates
Water Resources Department, Govt. of AP
The major component of the Vertical lift gates
A. Embedded parts B. Gate leaf
i. Block outs and 1st stage embedded parts • Skin plate

ii. 2nd stage embedded parts • Horizontal girders

• Sill Beam • End boxes
• Side Seal seat • Vertical Stiffeners
• Top seal seat • Roller Assemblies
• Roller Track • Guide rollers
• Side guide assembly • Sealing arrangement
• Dogging or latching arrangement • Lifting arrangement

• Ballast if required
Water Resources Department, Govt. of AP
Vertical • With Counter Weight

Gates • Without Counter Weight

Radial • Rubber Seals

• Rollers and Guides
Gates • Hoist Brackets

Water Resources Department, Govt. of AP

 Radial Gates Stop Log Floating
• Seals
• Guide Rollers
Gate Bulk Head
• Hoisting Brackets Elements Gates

Water Resources Department, Govt. of AP

 The major sub assemblies of radial gates
Skin plate assembly with vertical stiffeners.

Side guide assemblies – Lifting bracket – seal assembly.

Horizontal girders

Horizontal girder bracings

Arm assemblies

Trunnion assemblies.

Tie between trunnion

Lifting arrangement consists of turn- buckles, equalizer, plates, pins and rope –
sockets.
Water Resources Department, Govt. of AP
 Gate Fabrication

1. Jigs, Fixures, C-Clamps etc

1. Prepare Shop Drawings
2. Cranes-EOT Crane, Movable
2. Prepare Work Schedule- Crane
Sequence of Operations
3. Handling of Materials
3. Safety precautions
Troleys

1. Marking Operationss
2. Cutting Operations
3. Bends and Distortion Removals
(Blacksmith)
4. Welding Operations (Preparation of
Joints)
Water Resources Department, Govt. of AP
PERSONNELS Technical Inspector
Fitter
Gas Cutter
Welder
Black Smith
Marker
Helpers
Riggers
Driller
Man Mazdoors etc.,

Water Resources Department, Govt. of AP

Water Resources Department, Govt. of AP
 Gates- Hoist Bridges

Walking
ED & CD
Main Cross Working Bridges
Seating Platforms
Girders Girders & Hand
Frames
Railing

Water Resources Department, Govt. of AP

Water Resources Department, Govt. of AP
 Hoisting Equipment
Central Drive Unit End Drive Unit
Electrical Motor (5 HP, 10 HP, 20 HP
and 50 HP) Line Shafts

Radican Unit-Torque Convertor and

Speed reducer Plumber Block Support

Electro Mechanical Brakes Cuplings

Dog Clutch Pinion and wheels (P1 – W1, P2

– W2, P3 – W3, W3 Rope Drum)

Hand Operating Unit Wire Ropes

Water Resources Department, Govt. of AP
 Gates-Hoisting Equipment

Rope Drum Hoisting Chain Link Hoist

Arrangement Arrangement

Screw Rod Hoisting Electrical

Arrangement Operation/ Manual
Operation Unit

Water Resources Department, Govt. of AP

 422
422
400 ROLLER TRACK C/C = 5100
'G' 677.5
200 200 277.5

76
16
VENT 4545
110

275
75 RECESS

75 RECESS
100

400

400
280
100

422
10 8 28

28
125
'H'

21172
289

20
160

100
200

250

250

250
500

500
40

400
1250
5000

600
150 100 SIDE SEAL C/C 4650
8
250
50 GUIDE F/F =5400
DETAIL - K DETAIL - G

200
10 100 100
200

100 70
16
84 280 20 FLOW

150 100
250
5

100
100
200 477.5

8900

41 SPCS @ 500 = 20500

41 SPCS @ 500 = 20500

GROOVE DETAIL

21172

21172
400

SS = 8900
DETAIL - H
'K'

8 SPCS @ 1000 = 8000

8 SPCS @ 1000 = 8000

17 SPCS @ 500 = 8500
E

9000
8500
D 272.5 8 SPCS @ 500 = 4000 D

17 SPCS @ 500 = 8500

9000
E

SILL TO TOP SEAL C/C = 4670

SS = 5000
255025
100 50 17.5Ø HOLES
L75X75X8 FOR M16 BOLTS
100 LONG

28
30°
100
150

FLOW TYPICAL JOINT OF

SIDE GUIDE
400 600 250

500

500
250

250

250

250
61

250
220
200 250 10 SPCS @ 500 = 5000 250 200
5500 'D' 50 150 50
35 150 35 16Ø
16Ø

200
GROOVE END TO END = 5900
ROLLER TRACK C/C = 5100 100 70

R3
VENT 4545 62 38

2
8
TYPE-1 TYPE-2
275

FOR TRACK & SIDE GUIDE FOR SILL

125

150
10
GUIDE F/F = 5400

300
1250

1250
250 200 400

SIDE SEAL C/C 4650

600
70

140
TYP.

10
100
150

35
250 16Ø
677.5 FLOW 677.5

200
220
150

330
50
35
75 MM DETAIL - D
275

2
R3
125

RECESS 200
130
TYPE-3 TYPE-4

30 30
GUIDE F/F = 5400
1250

1250
250 200 400

FOR TOP SEAL

600

130
100
3540
75 MM
RECESS

450
677.5 677.5

250
1ST STAGE

140 2ND STAGE

PLAN

NOTE:
35

1.ALL DIMENSIONS ARE IN MM

80 40

300 2.ALL WELDS ARE 6mm FILLET UNLESS

E F OTHERWISE SPECIFIED
220

250
150

3.THE SIDE GUIDE MAY BE IN 6.25M LENGTH.

6
(TYP)
5.B.O.Q GIVEN FOR ONE VENT ONLY,
150
250

27 30 29

5000
35

TOTAL VENTS REQUIRED = 3 VENTS.

50

50 50
4670

100

82
200 250
4545

8 E F

4670
8 X500 C/C = 4000 272.5 DETAILS OF EMBEDDED PARTS &
SECTION - EE 4545
SECTION - DD SUBJECT BLOCKOUTS
35
147
75 FOR INTAKE SERVICE GATE
SECTION - FF BALAJI HYDRO MECH EXPERTS
\\S2\d\final files\NKN\BHME\logo black.bmp

HYDERABAD - 049

DRAWN SANDHYA.G SCALE:

CHECKED& N.K.NAIDU DRG No:

Tech. Adviser
SUBMITTED (Hydraulic Gates)
 5230 TO SILL
5360
C/C OF TRACKS = 5100
20 280 LIFTING C/C = 3200
490 20 650 650 20 490 20
250 X

530
130

130

130
250
400
65

700

700
564

570

570
330
65
8 10

12
12
130

130
300
230X20
X 210
250X20

325

325
275

140

1438

1450

1450

1450
540
995

325
8 10

130

130
12
SILL TO TOP SEAL = 4670

SILL TO TOP SEAL = 4670

12
230X20
375

369

450

450
250X20
4800

4800

4800
24

255

30
480

30
900
150

150

150

150

150
30 90

90
650X12

255
80 4X80=320 85

30
44X100=4400 140 130 30

450

450
130
369
375

8
10

12
12
130

130

130
650
230X20

250X20
755

1324

1340

1340

1340
430

4
325

325

20 250X20
A A
450
8 10
130

160 130

130
20

300X20

20

20

20
20

470 S 350X20
400

410

410

410
390

50
450X20
250

100 100
10

10

10 100 100 75 3X80=240 40 20 100 100 10

SECTION-DD 20 50 45 2430 20 SECTION-BB SECTION-CC
SECTION-EE
U/S ELEVATION ELEVATION R1 D/S ELEVATION
E B
END TO END OF GROOVE = 5500 NOTE:-
C/C OF ROLLER TRACKS = 5100 1. ALL DIMENSIONS ARE MM.
1000 3000 2. ALL WELDS ARE 6 MM FILLET CONTINUOUS
400 UNLESS OTHERWISE STATED.
600
477.5 D 3. B.O.Q SHOWN FOR 1 GATE ONLY TOTAL REQ=3.
20

200 C
20

200 277.5
50

632 4. FOR THE DETAILS OF LIFTING BRACKET REFER

THE DRG. NO. :BHME-NMHP-INT-SG-504.
20
245

195
20

650
400
530

470
600
130

275

430 400 4 SPCS @ 400 = 1600 4 SPCS @ 400 = 1600 400 430
210

210
50
200

20
20
570
475

C/C OF SIDE SEALS = 4650 C

330

20 D
FLOW VENT = 4545
12

120 20
E B PLAN
END TO END OF GROOVE = 5500
650
4670

C/C OF ROLLER TRACKS = 5100

210 4860
477.5
200 277.5
50

DETAILS OF GATE LEAF

SUBJECT
20

20
245

20

FOR INTAKE SERVICE GATE

195
400

10 25Ø DRAIN
490

450
600

HOLES
10 BALAJI HYDRO MECH EXPERTS
275

250

\\S2\d\final files\NKN\BHME\logo black.bmp

HYDERABAD - 049
20
200

20
SECTION-XX
100 100 DRAWN SANDHYA.G SCALE:
20

C/C OF SIDE SEALS = 4650

FLOW VENT = 4545 CHECKED& N.K.NAIDU DRG No:
VIEW - AA Tech. Adviser
SUBMITTED (Hydraulic Gates)
 200
25 150 25 12 53
80 20

25
12
53 12 14
38 30 23 12

30
13

60
200

200
150

50

50
L L

127
75
200
100

150
28

Ø44
SKIN PLATE M

25
50 3

200
20 20

20
5 4600
ELEVATION END VIEW

20
200 30

60

42
150

12
TOP SEAL DETAIL

79
84

37
23 30
53
40
31 20 12

6mm Comp.
10 20 100 100 20 30 75 45 80 4400

5
POSITIONING OF SIDE GUIDE M 14
38
DETAIL IN A GROOVE SECTION - KK
100 DETAIL - S
PLAN
150 12 12
SIDE GUIDE DETAIL 30 90 30 18 14 20

30
20 100 100 20
12 20 200 20 M12 BOLT

150
WITH NUT
20
45

42
80

80
1 60 K

20
24
44

38
20
195

120°

14
290
650

3mm Comp.
30

6mm Comp.
12
30 K 5X45°
60 Ø44 SECTION - MM
4X80=320

1.6
480

470
SECTION - LL
280

150

90

150
250
11 11 30 120 80
10 160 10
275

30

60
105
+0.000
90 -0.100
100

60
30
30

75
DETAIL - 25

11 11

11
20 100 20 130 N

Ø44
12
80

11

75
12 20 12 53

280
Ø17.5HOLES
3

? OF SEAL
250
3 3

JOINT
20

202

175
3

50

75

? OF SEAL
DETAIL - 54
12

SECTION - NN

JOINT
75 55 44X100 = 4400
MATERIAL :45C8 IS2004
SECTION AT SPLICE JOINT N 25 70 25
120 75
M16 TAPPED 60 Ø44
HOLES @180 PCD 420 DETAIL - 52
150 CORNER SEAL DETAIL
Ø17.5 HOLES
ON 150Ø P.C.D
60

SQU.40

200
80 0
200

200

200

R3
Ø8
80

1
DETAILS OF GATE LEAF
60

SUBJECT
FOR INTAKE SERVICE GATE

35 80 35 \\S2\d\final files\NKN\BHME\logo black.bmp

BALAJI HYDRO MECH EXPERTS
35 80 35 270 PL 20 THK HYDERABAD - 049
150 270
Ø17.5 HOLES DRAWN SANDHYA.G SCALE:
M16 TAPPED HOLES 43
DETAIL-26 DETAIL-27 DETAIL-28 DETAIL-29 CHECKED& N.K.NAIDU DRG No:
Tech. Adviser
SUBMITTED (Hydraulic Gates)
 HOLE TO SUIT M8CSK
SCREW 4NOS ON
13Ø HOLES FOR 12ØX30 LG
240PCD
HEX SCREW 6 NOS-ON 8Ø TAPPED HOLES FOR
M12X30 LG DEEPTAPPER 390PCD 8ØCSK SCREW 35
170 HOLES ON 390PCD 6NOS ON 240PCD 4NOS 8
10
ONBOTH SIDES

10
TRACK C/C = 3800
1025 30

275 350 400

(TYP)
A

PCD240

Ø275
+0.000
Ø290-0.100
Ø162

Ø290
10

SIDE SEAL C/C = 3200

100 100 15
25 5

172

225
300

+0.000
Ø290-0.100
PCD390

PCD240
100 10

Ø162
Ø450

Ø190
85 40 35 10

25
450
28

550

PCD390
PCD340
+0.024
Ø290+0.005

Ø275
Ø290
Ø550
301

300
25
DETAIL-3

300
DETAIL-10

300
125
300 30
250
100 4MM PRE COMPRESSION
100

10
Ø16

28

13
20

28
68
25
6
(TYP)
SKIN PLATE
20

12
295
1450

DETAIL-2 180

240

239

227
199
50 Ø44 50
450

20 16
Ø16

10

28 12
40

PCD340
DETAIL-1

Ø350
100 10

Ø330
MATERIAL : CAST STEEL IS1030 - GRADE 340 - 570W

700
7
150

20 UTS = 570MPA, HARDNESS : 150 - 170 BHN. 80

130
150 125
900

5 DETAIL-A

501
10ØHOLER ARE TO BE MADE AT 500C/C SEAL DETAIL
TO PRESSURISE THE SEAL
300

25 16
28 230 28

NOTE:
Ø16
150

1.ALL DIMENSIONS ARE IN MM

2.FINISHED DIMENSIONS ARE SHOWN PROVIDE M/C

28
ALLOWANCES.5MM ON RADIUS,10MM ON BORE
277 750 VENT = 3000 DIAMETER AND 5MM ON FACE.
3.BEARING: SPHERICAL ROLLER BEARING 22232CC/W33,
SIDE GUIDE F/F = 4420 160X290X80 MIN STATIC.CAPACITY 1290 KN,
END TO END OF GROOVE = 4500 WITH PRESSED STEEL CAGE OF SKF/NTN/NSK/FAG/ZKL MAKE.
4.BOQ SHOWN FOR ONE ROLLER ASSEMBLY
TOTAL NOS REQD. 1X8 = 8 NOS.
SURGE SHAFT GATE 5.ALL STRUCTURAL STEEL CONFIRMING
FLOW
GROOVE DETAIL TO IS 2062 - 2006 GRADE E- 250 QUALITY B.

184 184
113 55
OF BEARING
+0.021
160+0.003

Ø6
SQ70
Ø120
Ø100

Ø120
Ø170

Ø6 DETAILS OF ROLLER ASSEMBLY

TITLE
FOR SURGE SHAFT GATE

5MM ECCENTRICITY
BALAJI HYDRO MECH EXPERTS
1213 46 58 55 40 30 43 46 25
368 HYDERABAD - 049
END VIEW DRG No:
DETAIL - 5 DRAWN NAGA.K
MATERIAL:20CR13 IS1570 PART
REV NO : SCALE :
CHECKED& N.K.NAIDU
Tech. Adviser
SUBMITTED (Hydraulic Gates) DATE
: MAY 2009
 140 M16X22 DEEP TAPPED
HOLES ON 330 PCD 6 NOS. 10
12

Ø9 CSK HOLES
A ON 200 PCD 4 NOS.

END TO END = 5500

10 28 32 70
ROLLER TRACK C/C = 5100±2.0

+0.000
+0.000

-0.100
-0.100
5
102
5 12

Ø132

Ø220

Ø230
Ø230

Ø220

Ø260
Ø330

Ø230

Ø210

Ø160

Ø200

Ø330

Ø390

Ø200
Ø132

Ø230
Ø450
Ø230 +0.005
-0.024
478

200 278
VENT : 4545
160

8
20
23

50
20
22 Ø17.5 HOLES DETAIL - 5 DETAIL - 9
10 6 NOS ON 330 PCD

20
DETAIL - 2
245

GROOVE ON PCD
260 FOR Ø5 'O' RING

195
DETAIL - 1 NOTE:
MATERIAL : CAST STEEL IS:1030 Gr 280 - 520W 1. ALL DIMENSIONS ARE IN MM.

2.5
400

HARDNESS : 150 - 170 BHN 2. FINISHED DIMENSIONS ARE SHOWN PROVIDE M/C ALLOWANCES
5MM ON RADIUS AND 10MM & DIA 5MM ON FACE.
3. BEARING : SPHIRICAL ROLLER BEARING 22226E CC ID:130,OD:230
64 THK STATIC CAPACITY 930KN WITH PRESSED STEEL CAGE OF

2.5

260Ø
SKF / NSK / NTN / FAG/ZKL.

470
4. B.O.Q GIVEN FOR ONE ROLLER ASSEMBLY ONLY.
3.5
600

NOS. REQD: 3X8 = 24 NOS.

DETAIL-A

275
20
310
28

155 155
50 130
10 10
13 ? OF BEARING
10 10 32 98 32 25 41 32 25 TAPPED HOLE SUIT
75 12
8 8 Ø6 GREESE NIPPLE
140
200

20 12 200 12 20
SQU.40

+0.024
-0.004
+0.024
12

Ø130 -0.004
Ø6

Ø8

SQR40
20

Ø80
Ø60

Ø80

Ø140
Ø130
60
14

60
10

Ø6
120° VENT : 4545
42 42
52.5 5MM ECCENTRICITY 5MM ECCENTRICITY
SIDE SEAL C/C = 4650±2.0

END VIEW DETAIL - 3

MATERIAL : CORROSION RESISTANCE
STEEL 20Cr13 IS 1570 PART V
HARDNESS : 150 - 170 BHN
FLOW
GROOVE DETAILS

DETAILS OF ROLLER ASSEMBLY

SUBJECT
FOR INTAKE SERVICE GATE

\\S2\d\final files\NKN\BHME\logo black.bmp

BALAJI HYDRO MECH EXPERTS
HYDERABAD - 049

DRAWN SANDHYA.G SCALE:

CHECKED& N.K.NAIDU DRG No:

Tech. Adviser
SUBMITTED (Hydraulic Gates)
 EL +1665.000M EL +1665.000M
TOP OF GROOVE TOP OF GROOVE
1025

250

250
ROLLER TRACK C/C=3800

10
275 350 400
?100X100X10

100

450
VENT = 3000

550
100

200
84
1450

200
147 SPCS @500=73500

450
250

900

250
300
END TO END GROOVE = 4500

150
GROOVE DETAIL
275 FLOW

159 SPCS @ 500=79500

159 SPCS @500=79500
100 300

10
10
Ø16
Ø16

250

250
200
EL +1591.500M

50
TOP OF TRACK

50
250

250
R

500
32

R3
2
450 450

100
100
300
100

TYPE-1 TYPE-2

300 200

10
E

12 SPCS @ 500 =6000

11 SPCS @500 =5500 4 SPCS @ 500=2000

12 SPCS @ 500=6000
500 500

60°
10
Ø16

250
6500

300

250
200 50 150

200

50
100
E

R3
2
6 SPCS @ 500 = 3000

80
SILL TO TOP SILL 3100

100
VENT 3000 50 150

DETAIL-5
300
100
450 450 300 150 TYPE-3
FLOW

84
EL 1585.000M EL 1585.000M F
500

SILL LEVEL 34 SILL LEVEL L

250

400 250

250

250
O
W

200 200
X
275 250 8 SPCS @ 500=4000 250 275

400
5050

SECTION-AA

1025 75 200
C/C OF TRACK 3800
275 350 400 300
130 195 16
450 100 450

400 NOTE:
550

VENT 3000
1.ALL DIMENSIONS ARE IN MM
84

A 2.ALL WELDS ARE 6mm FILLET UNLESS

A
1450

OTHERWISE SPECIFIED
450

8 SPCS@ 500=4000 250 DETAIL-X 3.B.O.Q GIVEN FOR ONE SET ONLY,

300
250
1. TAIL RACE GATE
300
450

400
END TO END OF GROOVE 4500 TOTAL SETS REQUIRED = 1 SET.
4. STRUCTURAL STEEL CONFIRMING TO
275 IS2062 - 2006 GRADE - E = 250 - B.
150

PLAN 275
SILL TO TOP SEAL C/C = 3100

100
TITLE
BLOCK OUT DETAILS
FOR SURGE SHAFT GATE
400
VENT = 3000

SECTION-EE
BALAJI HYDRO MECH EXPERTS
HYDERABAD - 049
DRG No:
DRAWN NAGA.K

REV NO : SCALE :
CHECKED& N.K.NAIDU
Tech. Adviser
SUBMITTED DATE : JAN 2009
(Hydraulic Gates)
 EL +1665.000M 975 EL +1665.000M
TOP OF GROOVE TOP OF GROOVE ROLLER TRACK C/C = 3800 25 300 28 25
275 750 3000 750 275 75 900
1025

250

250
275 350 400

SILL TO TOP OF TRACK = 6500

?100X100X10
10
200 25
(TYP)
Ø16

172

100
6

225
Y
SIDE SEAL C/C = 3200
100
(TYP)

6400
10

450

60°
25
D D 300 2

550
10 25

301
353

300
28 20
RECESS

300
(TYP)

Ø16
6 DETAIL-K

80

28
30

100

10
73500
(TYP)

84
10

25

75
250 100
(TYP)

125
150
6
25

75
1450
SILL BEAM ISMB250X125 5

450
100

40
10

159 SPCS @ 500 =79500

(TYP) 250
6
150
40

3600
25
150
900

40
250
GUIDE F/F = 4420
10

300
90 10
EL +1591.500M EL +1591.500M 25 END TO END OF GROOVE = 4500 DETAIL-L
N EL +1591.500M

159 SPCS @ 500 C/C = 79500

TOP OF TRACK TOP OF TOP OF
GROOVE LINERS GROOVE LINERS

80
250

250

250
450

500

Ø16
FLOW

6500

150
80000
K ?100X100X10

275 750 VENT = 3000

SURGE SHAFT GATE GROOVE DETAIL

( FROM EL 1585.000M TO EL 1588.000M )
C2 C2

11 SPCS @ 500 C/C = 5500

12 SPCS @ 500 = 6000

150
F E
?

12 SPCS @500=6000

12 SPCS@500=6000
250 5 SPCS@500 = 2500
110

73500
EL +1588.000M

6500

6500
G G L

400
L75X75X8
110 LONG

100
F E

6500
30
250

°
C1 C1 275 40

73500
SILL TO TOP SILL C/C=3100

Ø16
80000
150 25 40

3000
25 60 25
17.5Ø HOLES
FOR M16 BOLTS
165 150

40
450 300 150 315

40
100

40
DETAIL-Y

25
EL 1585.000M 84

500
SILL LEVEL 110

10
250

250

250

250
400

400
DETAIL-N

250 8 SPCS @500=4000 250 634 366 300 150 FLOW

350 3800 350 816 1500 TO ? OF SURGE SHAFT WELL 100 50
4500
X
SECTION-AA 2366 TO ? OF SURGE SHAFT WELL L75X75X8

5000
100 LONG
625 C/C OF TRACK 3800 625 SECTION-BB

100 225 300 25

B

5000
550

30
300 C/C OF SIDE SEAL 3200 300

°
20 F

1450
A L
ELEVATION

450
84
10 O
W 25 50 25

900
GUIDE F/F = 4420 40 100 100 40 84 17.5Ø HOLES

450
END TO END OF GROVE 4500 EL 1585.000M FOR M16 BOLTS
A

40
150 SILL LEVEL

10
75

40
1025 VENT 3000 750 275
B

40
10
PLAN AT-C1C1
FLOW
( FROM EL 1585.000M TO EL 1588.000M )

250
100
625 C/C OF TRACK 3800 625 150

400

10
B TYPICAL JOINT OF

550
300 C/C OF SIDE SEAL 3200 300 SIDE GUIDE
Ø16

130
200 (5M HEIGHT)
A PLAN

1450
450
300

900
400
GUIDE F/F = 4420

450
END TO END OF GROVE 4500
DETAIL-X
A 75

1025 VENT 3000 750 275 75

B 130 195
PLAN AT-C2C2
125
M16 HEX BOLTS
( FROM EL 1588.000M TO EL 1591.500M ) FLOW FOR LOCATION

SIDE GUIDE F/F 4420 390

Ø16

250
5 5

525
40 155

75
450
150

350

300
280

50
975
250
900

900
(TY P) (TY P)
6 6

75

400
150 EL 1588.100M
450

450

50
40

10

40
75

150

150
40

100
250
275 END TO END OF GROVE4500 275

650

100
SILL TO TOP SEAL C/C = 3100

Ø16
10

50

50
10 10
PLAN AT-DD
FLOW 80 60 40
( FROM EL 1591.500M TO EL 1665.000M )

VENT = 3000
400 100

VENT = 3000
SECTION-EE 10

100
ROLLER TRACK C/C = 3800 SECTION-FF
1025

275 350 400

150
200
(TYP)
PLAN
Ø16
172

6
450

300
25
550

SIDE SEAL C/C = 3200

300

(TYP)
Ø16

300 1025
80

?100X100X10 625 400

100

10
28

10 F
25

(TYP)
10 (TYP)
6 250 5 SPCS @ 500 C/C = 2500
100

172
Ø16
20

(TYP)
6

Ø17 HOLES FOR M16X75 LG HEX BOLTS

NOTE:
1.ALL DIMENSIONS ARE IN MM.
1450

WITH NUT & WASHER @ 250 C/C

25
875 2.ALL WELDS ARE 6mm FILLET UNLESS
450

(TYP)
450

6
10
OTHERWISE SPECIFIED.
550

100 25 300
3.THE JOINT IN THE SIDE GUIDE MAY BE
(TYP)
10 28 Ø16
6 PROVIDED AT EVERY 5 M LENGTHS.

300

400
75 4.B.O.Q GIVEN FOR ONE VENT ONLY,
Ø16

40 (TYP)
25

6 ? 100X100X10 TOTAL VENTS REQUIRED = 1 VENT.

100
250

5.STRUCTURAL STEEL CONFIRMING

80
900

40

20
TO IS2062 - 2006 GRADE - E = 250 - B.
100

GUIDE F/F = 4420

80
28
6.THIS DRAWING IS PREPARED BASED ON
END TO END OF GROOVE = 4500 SPECIFY DRG NO:1059 - C1095,1059 - C1095.
F
25
300

10

10
90 10 (TYP)
10
300 SIDE SEAL C/C = 3200±2
(TYP)
6

SECTION-GG DETAILS OF EMBEDDED PARTS

TITLE
FOR SURGE SHAFT GATE
Ø16

100 25
150

75 FLOW
275 BALAJI HYDRO MECH EXPERTS
275 750 HYDERABAD - 049
1025 VENT = 3000 DRG No:
DRAWN SESHU.Y
SURGE SHAFT GATE GROOVE DETAIL
( FROM EL 1588.000M TO EL 1591.500M ) REV NO : SCALE :
CHECKED& N.K.NAIDU
Tech. Adviser
SUBMITTED (Hydraulic Gates) DATE : JAN 2009
 500 8SPCS @350 = 2800 500

28 250
65 6585 19 SPCS @ 70 = 1330 35 740 28

65
200

200

12
5X80=400 65

800
50 35 20 Y
20

500
700 28

785
35

20

150

150
240
50

1760

1760
20 240 540

5X95=475
20

1760
20 20

490
565
12

40

12
190

240
150
SILL TO TOP SEAL C/C = 3100

775

150
47

16
55
4X95=380
495
G 28

5
F F 130

3300
60

3300
200
4X100=400

60
135 G 28X100 = 2800 135 280

5
700 28

500

780
40

150

150
240
45
5X90=450

1390

1390
250
240 540

545

1540
50

0
330

28

28

12
610
71

150

0
30

150
28
150

4X95=380
495
12

250
55

100

150

150

45°
143 235 6565 18X80 = 1440 40 28 230 28 28 385
780

44
4086 6mm COMP
6mm COMP
X D/S ELEVATION U/S ELEVATION SECTION-BB SECTION-DD

350 C/C OF TRACKS = 3800 350

300 C/C OF SIDE SEAL = 3200 300
E 780

68
A B C D

28
100

28

12

200
240

240
280

250
450
20

395

28

130

130

155
16 240 540

700

900
10
100

540
20

476
12

100
Ø40 DRAIN HOLE

385

785
450
28 230 28

150
28 230 28

28

28
LIFTING C/C = 2100 28
E
2800
VENT = 3000
395 385
SIDE GUIDE F/F = 4420

150
PLAN

775
A B C D
FLOW

280

28 130 28 240 540

280

780
150
420
28 700
200

200

800
395 385
28
280
500

500
28

150

760
10

270
16

20
10 20
565

295
10

565
13 755 12
12

400
10
VIED-EE

190
270
SILL TO TOP SEAL C/C = 3100

SILL TO TOP SEAL C/C = 3100

10 12
495

495
255

10
210

210

500
NOTE:-
260
500

500
1.ALL DIMENSIONS ARE MM
250 12 2.ALL WELDS ARE 6 MM FILLET CONTINUOUS
16

16
10 UNLESS OTHERWISE STATED
270

3.B.O.Q SHOWN FOR ONE GATE ASSEMBLY

ONLY, TOTAL NO. OF GATES = 1 NO.
4.THE CG ARRIVED IS TENTATIVE. THE ACTUAL CG IS TO BE
28 10 12
ARRIVED AFTER COMPLETION OF FABRICATION OF GATE.
232
545

545
28

5.ALL STRUCTURAL STEEL CONFIRMING TO IS 2062 GR E 250 B.

6.TFC = TEFLON CLADED.

5
260

17
28
414
178

5
18
12

12
70
16 DETAILS OF GATE ASSEMBLY

5
495

495

11
12 TITLE

3
86
FOR SURGE SHAFT GATE
45°

45°

130 130
BALAJI HYDRO MECH EXPERTS
HYDERABAD - 049
6mm COMP 6mm COMP
DRG No:
SECTION-AA SECTION-CC DRAWN SESHU.Y
BHME-PES-BHEP-SSG-803 SHEET 1OF2

REV NO : R1 SCALE :
CHECKED& N.K.NAIDU
Tech. Adviser
SUBMITTED DATE : JAN 2009
(Hydraulic Gates)
 END TO END OF GROOVE = 4500

SIDE SEAL C/C = 3200

350 300 100

4086 30 90 30

20

10
TRACK C/C =3800

30
300 SIDE SEAL C/C = 3200 130

28
68
50 Ø44 50

80
12
12 28 90

150

3150
240

239
227
450

95
3300
395
J

280

500
95

66
12 130
40

2 3016

66
700

150
900
H H

95

40
84

80

84
44
529
540
5

45°
40

80
3MM COMP.OF SIDESEAL 6MM COMP.

385
235 130 55 80 80 80

450
R50

30
4
28 230 28
DETAIL-X J 12 20 6mm COMP
28 230 28 150

12
3514
SECTION-JJ DETAIL-38

28

28
11

28
FLOW

780

130
150
VENT = 3000
80
TRACK C/C = 3800

20

20
SIDEGUIDE F/F = 4420

50
350 2680

12
5
16
2
GROOVE DETAIL R22
25 65 65 85 85 25 45
180 3016

25

50
SECTION-HH

90

65

Ø44
180
65
28

SILL TO TOP SEAL C/C = 3100

50
350
80
20 ?
OF SEAL JOINT

80
20 12
Ø44

90

35
50 50

200
?

45
OF SEAL JOINT

16

2843
50
50

20
Ø10
DETAIL-51

28
180
50 Ø44 50

12
Ø44
180
Ø10

130

SILL TO TOP SEAL C/C = 3100

50 DETAIL OF LH CORNER SEAL
130
TFC 1.6mm THK Ø44

50
R9.5 180
120° Ø15 3514

50
16

20
SIDE SEAL 15 11 318 11 15

25 130 25

11
+0.000
70-0.100
180

DETAIL-Y
DETAIL-49&50

11
Ø17.5HOLES 370
DETAIL-44

50
27 3460 MATERIAL: FORGED STEEL 45C8 IS:2004 OR En9

13

16
2

3
50
5
25 60 25
L 110 M16TAPPED HOLES
80
ON110PCD
DETAIL-45 175 175
Ø17.5 HOLES

16
3
ON 200Ø P.C.D
65 130 135 28X100 = 2800

280
16 Ø200

75
293 487

180

SQ70
270
120
Ø70

250
180
R60

180
780

1760

75
16
108

180
PL 20 THK
350
DETAIL-8
DETAIL-7

1540
65 80 30 175
280
30 80 30
?
12

L
28

28 C.G OF GATE 28

28 230 28
13 755 12
SECTION-FF 780

270
180
120

260

180
VIEW - LL
R60 R52

28

3 3
350
140
M16TAPPED HOLES Ø17.5 HOLES
40

DETAIL-9 DETAIL-10

M16TAPPED HOLES 180

1000

120

NOTE:-
Ø72 1.ALL DIMENSIONS ARE MM
Ø72 2.ALL WELDS ARE 6 MM FILLET CONTINUOUS
UNLESS OTHERWISE STATED
3.B.O.Q SHOWN FOR ONE GATE ASSEMBLY
180

180
60
40

ONLY, TOTAL NO. OF GATES = 1 NO.

4.THE CG ARRIVED IS TENTATIVE. THE ACTUAL CG IS TO BE
ARRIVED AFTER COMPLETION OF FABRICATION OF GATE.
16 16 5.ALL STRUCTURAL STEEL CONFIRMING TO IS 2062 GR E 250 B.
108 6.TFC = TEFLON CLADED.

28 180
SECTION-GG DETAIL-43 DETAILS OF GATE ASSEMBLY
TITLE
DETAIL-42 FOR SURGE SHAFT GATE

BALAJI HYDRO MECH EXPERTS

HYDERABAD - 049
DRG No:
DRAWN SESHU.Y
BHME-PES-BHEP-SSG-803 SHEET 2OF2

REV NO : R1 SCALE :
CHECKED& N.K.NAIDU
Tech. Adviser
SUBMITTED DATE : JAN 2009
(Hydraulic Gates)