ROLLING PROCESS OF AN ALUMINIUM

UNDER THE SUPERVISION OF SUBMITTED BY

MR. ALOK GUPTA PAVISH KUMAR SINGH

DEPARTMENT OF MECHANICAL ENGINEERING

UTTAR PRADESH TECHNICAL UNIVERSITY , LUCKNOW

 CONTENT
• INTRODUCTION
• ABOUT THE COMPANY
• BASIC PRINCIPLE
• OPERATION
• USES
• REFERENCE
 INTRODUCTION
THIS PRESENTATION EXAMINES THE MANUFACTURING
OF ALUMINIUM FOILS AND ALUMINIUM SHEETS . THIS
PRESENTATION ALSO SHOWS HOW THESE THINGS ARE
MANUFACTUERD WITH THE HELP OF MAN POWER,
MODERN TECHNOLOGY AND MODERN MACHINES.
ROLLING PROCESS IS THE PART OF FORMING PROCESS
AND ROLLING PROCESS IS THE KEY PROCESS FOR THE
PRODUCTION OF THESE THINGS . THIS PRESENTATION
ALSO EXAMINES THE WORKING PRINCIPLE AND
SPECIFICATIONS.
 ABOUT THE COMPANY
GUJARAT FOILS LIMITED IS THE PART OF TOPWORTH
GROUP SITUATED IN GUJARAT. THE COMPANY IS
PUBLICLY LISTED IN BOMBAY STOCK EXCHANGE. GFL
COVERS THE ENTIRE RANGE OF PRODUCTS USED IN
THE BREWERY AND PHARMACEUTICAL SECTORS TO
BARE FOILS LIKE FIN STOCK FOR HEAT EXCHANGER,
TAGGER AND LIDDING FOIL FOR FOOD AND BEVERAGE
SECTOR AS WELL AS CONSUMER HOUSE FOIL. GFL HAS
OBTAINED THE CERTIFICATE OF ISO 9001:2008 AND
ISO 14001:2004 FOR MANAGEMENT SYSTEM AND
ENVIRONMENTAL MANAGEMENT SYSTEM.
 ABOUT THE ALUMINIUM
ALUMINIUM (Al) IS A SILVERY WHITE, SOFT, AND
DUCTILE METAL. ALUMINIUM IS THE THIRD MOST
ABUNDANT ELEMENT AND THE MOST ABUNDANT
METAL IN THE EARTH’S CREST. ALUMINIUM MAKES UP
ABOUT 8 % BY WEIGHT OF THE EARTH’S SOLID SURFACE.
PHYSICAL PROPERTIES OF AN ALUMINIUM
PHASE SOLID
MELTING POINT 933.47 K
BOILING POINT 2743 K
CRYSTAL STRUCTURE FACE CENTERED CUBIC
MAGNETIC ORDERING PARAMAGNETIC
ELECTRICAL RESISTIVITY POOR
THERMAL CONDUCTIVITY GOOD
THERMAL EXPANSION GOOD
YOUNGS MODULUS 70 GPA
BULK MODULUS 76 GPA
 USES OF AN ALUMINIUM
• ALUMINIUM IS USED TO MAKE THE PART OF AN
AUTOMOBILE, AIRCRAFT, TRUCKS, BICYCLES ETC.
• ALUMINUM IS USED IN CONSTRUCTIONS LIKE
WINDOWS, DOORS, BUILDING WIRE ETC.
• A WIDE RANGE OF HOUSEHOLD ITEMS, FROM
COOKING UTENSILS TO BASEBALL BATS,
WATCHES, STREET LIGHTING POLES ARE MADE
FROM ALUMINIUM.
• ALUMINIUM IS USED FOR ELECTRICAL
TRANSMISSIONS FOR POWER DISTRIBUTIONS.
• OUTER SHELLS OF A CONSUMER ELECTRONICS
ARE MADE OF AN ALUMINIUM.
 BASIC PRINCIPLE

ROLLING PROCESS IS A EXAMPLE OF FORMING

PROCESS. IN A ROLLING PROCESS METAL STOCK IS
PASSED THROUGH ONE OR MORE PAIRS OF ROLLS
TO REDUCE THE THICKNESS AND TO MAKE THE
THICKNESS UNIFORM. THERE ARE TWO TYPES OF
ROLLING PROCESS I.E.
• HOT ROLLING PROCESS
• COLD ROLLING PROCESS
ROLLING PROCESS
 PROCESS IN ROLLING MILL
4 – HI REVERSING ROLLING MACHINE
INPUT MATERIAL - ALUMINIUM OF 3mm-4mm THICKNESS

OUTPUT MATERIAL – ALUMINIUM OF O.80 mm THICKNESS

PROCESS IN A FURNACE
 OUTPUT PRODUCT
AFTER THE PROCESS END IN THE ANNEALING
FURNACE WE GET THE OUTPUT PRODUCT FOR
FURTHER USE.
PROCESS IN PUNCHING MILL
PIERCING PROCESS
USES
 REFERENCE

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