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Question 36 Begins The Closed Book Portion of This Exam
Question 36 Begins The Closed Book Portion of This Exam
Question 36 Begins The Closed Book Portion of This Exam
1. Mechanical fatigue
2. Brittle fracture
3. Temper embrittlement
4. Ductile failure
37. The minimum number of penetrameters used for a complete girth seam of a cylinder which is
radiographed in a single exposure containing 30 film holders is;
38. The following describes _________’the distance from the tip of the welding electrode to the adjacent
surface of the weld pool’.
1. arc blow
2. arc stand off
3. arc length
4. arc wash
39. Which of the following would be an appropriate SMAW electrode for welding a 9Cr 1Mo material?
1. E80XX-C1 or E70XX-C1L
2. E70XX-B2L or E80XX-B2
3. E80XX-B6 or E80XX-B6L
4. E80XX-B8 or E80XX-B8L
40. Which of the following methods may not be used to determine the minimum thickness of a pressure
vessel?
1. UT Thickness.
2. Depth drilling.
3. Radiography.
4. Guide Wave UT.
41. A person who assists the inspector by performing specific nondestructive examination (NDE) on
pressure vessel components but does not evaluate the results of those examinations in accordance
with API 510, unless specifically trained and authorized to do so by the owner/user is defined by the
API 510 Code as being _______.
1. a junior inspector
2. an examiner
3. an apprentice inspector
4. May be 1, 2, or 3 above depending on circumstances.
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Closed Book API 510 Practice Exam B
Question 36 begins the closed book portion of this exam
44. The following is a true statement about tensile testing specimens from Section IX.
1. They are never allowed to fail below the stated UTS of the base metal.
2. They are never allowed to fail in weld metal.
3. They must not fail more than 5% below the listed UTS of the base metal.
4. They must never fail by breaking.
46. In the Standard Practice For Measuring Thickness by the Manual Ultrasonic Pulse Echo Method
SE797 the scope statement includes an temperature limit which is___________.
1. 250 o F
2. 200 o F
3. 50 o F
4. 150 o F
47. When performing a visual inspection of a tower which of the following tools are not required to be
available;
1. A flashlight.
2. A pit depth gauge.
3. UT thickness measurement equipment.
4. A Bronson Corrosion Metric Device (BCMD).
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Closed Book API 510 Practice Exam B
Question 36 begins the closed book portion of this exam
1. Subsurface porosity.
2. Discontinuities open to the surface.
3. Embrittlement.
4. Internal flaws.
51. Which of the following contained in sludge will cause rapid corrosion?
1. Solid particles.
2. Liquid droplets.
3. Acidic components.
4. Gas suspended solid particles.
52. Requalification by written exam is required for an API inspector who has not been actively engaged
in API inspections in the past;
1. One year.
2. Two years.
3. Three years.
4. Four years.
53. One primary reason for inspecting pressure relief devices is to;
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54. Which of the following best describes a part of the definition of maximum allowable working
pressure for a vessel?
56. Which of the following describes types of Image Quality Indicators (IQIs) required in Section V Art
2?
58. If an duplicate ASME Code name plate is to be attached to pressure vessel it must be placed only on;
1. The skirt.
2. One of the heads (does not matter which).
3. On the shell.
4. Any permanent attachment to the vessel.
59. A welded carbon steel joint has a MDMT which is lower than 120 o F above what thickness must
impact tested material be used.
1. 6 inches.
2. 4 inches.
3. 2 inches.
4. 3 inches.
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60. For alteration or repairs, half bead/temper bead welding may be used as an alternative for postweld
heat treatment on vessels that require notch toughness tests, but is limited to;
1. P No. 1
2. P No. 3.
3. P Numbers 1, 3, and 4 steels.
4. P Numbers 3 and 1 but are restricted to certain group numbers.
1. Water.
2. Steam.
3. Air.
4. Product fluids only.
62. Temper embrittlement _______________if the material contains critical levels of the embrittling
impurity elements and is exposed in the embrittling temperature range.
1. is not serious
2. can be permanently corrected by heat treatment
3. can be prevented
4. cannot be prevented
1. The weld joint being horizontal and the part being vertical.
2. The weld joint being vertical and the part being horizontal.
3. The weld joint being at 45 degrees + or - 15 degrees.
4. The weld joint being at 45 degrees + or - 5 degrees.
64. The maximum inspection interval for a vessel with a remaining life of 16 years is;
1. 10 years.
2. 5 years.
3. 8 years.
4. 16 years.
65. A crack shall not be repaired by using a fillet weld patch without the permission of the;
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66. If a hydrostatic pressure test is deemed necessary by the API inspector, and the vessel was
constructed to the 1998 edition of the ASME Code it shall be at a pressure that is determined by;
1. 1.3 x MAWP
2. 1.5 x MAWP
3. 1.25 x MAWP
4. 1.1 x MAWP
67. All pressure relieving devices must be tested and repaired by;
68. Sometimes it is allowed to substitute a higher preheat as an alternative to PWHT, if this is done a;
69. What document should be consulted when assessing damage mechanisms found in a vessel?
1. RP 577
2. NBIC-23
3. RP 571
4. RP 572
71. When calculating the MAWP of a vessel after it is in service, the resulting MAWP from these
calculations cannot be higher than the original MAWP unless;
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Closed Book API 510 Practice Exam B
Question 36 begins the closed book portion of this exam
72. The minimum actual thickness and maximum corrosion rate for any part of a vessel may be;
1. Estimated.
2. Adjusted at any inspection.
3. Changed to fit production schedules.
4. Ignored if the vessel is not operating at pressures above 30 psig.
73. The item(s) that must be given attention when inspecting riveted vessels are;
74. If inspecting a vessel using non-destructive inspections, where can guidance be found to accept or
reject a condition in a weld that has been discovered during the inspection?
75. Per API 510 Code the definition of the thickness used for calculating the MAWP of a vessel in order
to set the next inspection date is;
1. the most critical value of the average thickness that has been determined
2. the actual measured thickness minus 2 times the present corrosion rate
3. the original thickness less the original corrosion allowance
4. the actual measured thickness minus 4 times the present corrosion rate
76. When measuring the thickness of a corroded area of a ellipsoidal head, the governing thickness may
be as follows;
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77. Before any repairs or alterations are performed, all proposed methods of design, execution, materials,
welding procedures, NDE, and testing must be approved by the ___________________________;
78. All repair and alteration welding must be performed in accordance with;
79. Vessels with the following dimensions are exempt from both the API 510 and the ASME Section VIII
codes.
1. Vessels with an internal or external working pressure of not more than 50 psi.
2. Vessels with an internal or external working pressure of not more than 15 lbf/in.2 (103.4 KPa)
with a limitation on size.
3. Vessels with an internal or external working pressure of not more than 50 psi with no limit on
size.
4. Vessels with an internal or external working pressure cannot exceed 15 psig (103.4 KPa).
81. What is one of the most important elements in providing reliability in a vessel's operation?
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82. Several criteria should be considered when developing an effective inspection plan. Which of the
following is not a consideration?
83. API ____ provides detailed guidance in evaluating degradation mechanisms. In addition, common
inspection techniques are identified that should allow for effective inspection and identification of
flaws.
1. 576
2. 580
3. 579
4. 571
84. Certain insulated vessels are subject to CUI, among these are vessels who are;
85. The degree of surface preparation required for external inspection will depend on
__________________;
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87. If a filler metal is used that has a minimum specified tensile strength lower than the minimum
specified tensile strength of the base metal, the compatibility of the filler metal chemistry with the
base metal chemistry shall be considered regarding weldability and service damage and
___________________.
1. the repair thickness shall not be more than 50% of the required thickness of the base metal (this
excludes corrosion allowance)
2. the repair thickness shall not be more than 50% of the required thickness of the base metal (this
includes corrosion allowance)
3. the repair thickness shall not be more than 75% of the required thickness of the base metal (this
excludes corrosion allowance)
4. the repair thickness shall not be more than 75% of the required thickness of the base metal (this
includes corrosion allowance)
88. One advantage of doing external inspections while a vessel is in service is;
89. The use of NDE devices for inspection is subject to safety requirements customarily met in gaseous
atmospheres, which are listed in API _____.
1. 2201
2. 575
3. 263
4. 2214
90. On occasion, it may be desirable to enter a vessel before it has been properly cleaned, if this is
the case what API publication describes the precautions necessary for entry?
1. API 2245A.
2. API 2256C
3. API 2134B.
4. API 2217A.
91. Use of nondestructive devices for inspection of vessels is subject to requirements customarily met in
gaseous atmospheres, where can a list of these gaseous atmospheres be found?
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92. External corrosion on stairs and ladders is most likely to occur where;
1. Radiography.
2. Dye Penetrant.
3. Using a straight edge.
4. Visual external inspection.
94. In order to inspect anchor bolts beneath the surface of concrete foundations we;
95. If settling of a vessel is evident, the things that must be checked in the vessel are;
96. The degree of surface preparation needed for internal inspection will vary with several factors.
Foremost among these factors are the following:
1. The temperature at which the vessel operated such as greater than 454 oC (850 o F).
2. The type of deterioration expected.
3. The fluid service if dirty.
4. The material of construction.
97. The following is a true statement about grounding connections for vessels;
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98. The following type(s) of external evidence of corrosion may not be found on vessels;
1. Atmospheric.
2. Caustic embrittlement.
3. Hydrogen blistering.
4. Kline’s Erosive Phenomena.
99. Leaks in a vessel are best found using what test method?
1. Radiography.
2. Acoustic emissions testing.
3. Pressure testing or vacuum testing.
4. Variable augmented pressure testing.
100. Fractionators, processing high temperature sulfur crude are susceptible to sulfide corrosion. Where is
the corrosion the most intense?
101. What can make the installation of heat exchanger bundles extremely difficult?
102. When a vessel is initially hydrostatically tested one of the good side effects can be;
103. An in-situ chemical test can be administered to vessel parts to determine the type of material that has
been used in the vessel’s construction. Which of the following is the name of one such chemical?
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104. As regards a heat exchanger that has two fixed tube sheets, the major disadvantage it has is;
105. If there is a concern about even slight leakage in an exchanger the proper type to use is one which
has;
106. Which of the following describes an induced draft air cooled exchanger?
107. Which of the following is not an advantage that a Fin-Type exchanger has over a standard type?
108. When inspecting heat exchanger bundles, an overall heavy buildup of scale on steel tubes should raise
a suspicion that it has experienced what condition?
109. Tubes may be tested for thickness during visual inspections using many different techniques, one of
the most common and fastest is to;
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110. Locations where erosion or impingement corrosion in an exchanger is most likely to occur include;
111. A very common problem with Air-Cooled exchangers is the presence of corrosion at the inlets, this is
best found by;
112. Which of following does not describes a Rupture Disk Device’s use?
113. For graphite pre-bulged metal rupture disks installed so that pressure is against the concave side, the
operating pressure of the protected system is usually limited to;
114. Which of the following does not describe the main reasons for inspecting relief devices?
115. An important element in the accurate setting of all relief valve’s lifting pressure is use of;
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116. What chemical substance often causes stress corrosion failure of springs in relief devices?
1. Polymers.
2. Mono-chlorides.
3. H2S.
4. Monosodium Glutamate
117. If damaged valve seats are discovered in a relief device what should be suspected as the cause?
1. Erosion.
2. Severe under sizing.
3. Improper or short piping spools at the inlet.
4. Corrosion, severe over sizing, improper or lengthy piping at the inlet.
118. Sticking of newly installed relief valves can often be traced to;
119. In hydrogen sulfide service one issue that must be considered critical when choosing over pressure
protection is;
1. Hydrogen chloride attack on any carbon steel used in the construction of the valve.
2. Picking the correct material for this service.
3. Nitric acid corrosion.
4. Elastrometric seals must be used.
120. One of the many things that must be considered when evaluating the failure of newly installed relief
device to open at its set pressure is;
121. When the hydrostatic testing of discharge piping for pressure relief devices is to be performed what
can happen if precaution(s) are not taken?
1. The disk, spring, and body of the area on the inlet of the valve can be damaged.
2. The disk, spring, and body of the area on the discharge of the valve are fouled.
3. The disk, spring, and body of the area on the inlet of the valve can be damaged.
4. The disk, spring, and body of the area on the inlet of the valve can be fouled.
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122. When setting time intervals between the inspections of relief devices, which of the following best
apply?
123. As regards unscheduled inspections of relief devices, if a relief device opens but fails to reseat
properly;
124. A visual on-stream inspection of a relief device is not meant to ensure which of the following items?
126. Who is responsible for confirming that welding equipment has been calibrated?
1. The inspector
2. The welding foreman
3. The welder using the equipment
4. The owner/user
1. Welder
2. Inspector
3. Welding Foreman
4. Quality Control Manager
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128. With SMAW depending on the type of electrode being used, the covering performs one or more of
the following functions:
129. CUI Damage is aggravated by contaminants that may be leached out of the insulation, such as______.
1. chlorides
2. fluorides
3. Hydroxides and nitrous oxide.
4. Cyanides and hydrogen oxide.
131. GMAW equipment is _________, __________, and ______portable than that for SMAW.
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134. Cast structures, depending on their chemical composition can exhibit a wide range of mechanical
properties for several reasons. In general, it is desirable to keep the size of grains small, which
improves ____________________.
1. weldability
2. strength and toughness
3. machining methods
4. corrosion resistance
135. Copper/zinc alloys can suffer dezincification in fresh, brackish and salt water systems. The
copper/zinc alloys can suffer ______if any ammonia or ammonia compounds are present in the water.
1. CL SCC
2. SCC
3. HTHA
4. Intergranular corrosion
136. The ______________is adjacent to the weld and is that portion of the base metal that has not been
melted, but whose mechanical properties or microstructure have been altered by the preheating
temperature and the heat of welding.
1. fusion line
2. heat-affected zone (HAZ)
3. root interface
4. bevel of a butt weld
137. Boiler condensate oxygen scavenging treatments typically include ____________or hydrazine
depending on the system pressure level along with proper mechanical deareator operation.
1. disassociated sulfur
2. deprecated hydrazine
3. deprecated sodium sulfite
4. catalyzed sodium sulfite
138. Corrosion of carbon steel and other alloys resulting from their reaction with sulfur compounds is
____.
1. Carburezation0
2. decarburization
3. Sulfidation
4. Sulfur attack
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139. Thicker material sections also have a lower resistance to brittle fracture due to higher constraint
which increases ______stresses at the crack tip.
1. biaxial.
2. triaxial
3. coaxial.
4. penaxial.
140. A pure metal has a definite melting temperature that is just above its solidification temperature.
However, complete melting of alloyed materials occur ___________________________.
1. when the highest melting element of the alloy has reached its melting point
2. over a range of temperatures
3. when the lowest melting element of the alloy has reached its melting point
4. at two distinct tempertures points.
1. microscopic test
2. hardness test
3. Incipient melting test
4. ductility test
142. Materials test reports, can be a very valuable tool for the inspector and welding engineer. There are
typically two types, ___________________________________ reports.
143. When speaking of materials acceptable for use in welding processes the term S number refers to;
1. Materials which are listed in the ASME Boiler and Pressure Vessel Code Material specification.
2. Materials which are not listed in the ASME Boiler and Pressure Vessel Code Material
specifications of Section II
3. Alternative numbers for P Nos.
4. Alternative number for F Nos.
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144. You are reading a WPS and see that it was qualified using P No. 5A to P No. 5A, you know that;
1. Not qualified without backing and is now required to perform a weld without backing.
2. Has qualified without backing and is required to now weld with backing.
3. Not welded with a given process.
4. Has welded with a process in two years.
147. The dimensions of a plate test coupons for welding procedure qualification tests can be found in;
1. Article 2 of Section V.
2. Article II of Section IX.
3. Article IV of Section IX.
4. Article 4 of section V.
148. Which of the following markings cannot be found on an ASME Code vessel's nameplate?
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112. 4 API 576 4.10.3
113. 2 API 576 4.10.2.6
114. 4 API 576 6.1.
115. 2 API 576 5.4.5
116. 3 API 576 5.6.2
117. 4 API 576 5.2.2
118. 1 API 576 5.5.4
119. 2 API 576 5.6.2
120. 2 API 576 5.8.1
121. 2 API 576 5.10
122. 3 API 576 6.4.1.2
123. 4 API 576 6.5.3
124. 4 API 576 6.3
125. 3 577 3.1.32
126. 1 577 4.2.5
127. 1 577 4.3.1.1(a)
128. 3 577 5.2.2(c)
129. 1 571 4.3.3.3(i)
130. 2 577 5.3.2(a)
131. 2 577 5.4.7 (a)
132. 3 571 4.5.2.2
133. 2 571 4.3.2.2
134. 2 577 10.2.2
135. 2 571 4.3.4.3
136. 2 577 10.2.4
137. 4 571 4.3.5.6(a)
138. 3 571 4.4.2.1
139. 2 571 4.2.7.3(d)
140. 2 577 10.3.2
141. 2 577 10.4.4
142. 4 577 10.8
143. 2 IX QW-420.2
144. 2 IX QW- 424.1
145. 1 IX QW-202 (c)
146. 1 IX QW-353
147. 3 IX fig. QW-462.1(a)
148. 4 UG-116
149. 1 API 576 6.2.6.2
150. 4 UG-99
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Spacing Page
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