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Environment, Health & Safety Management System Manual: Tata Steel Limited Steel Works & CRM Complex-Bara, Jamshedpur
Environment, Health & Safety Management System Manual: Tata Steel Limited Steel Works & CRM Complex-Bara, Jamshedpur
Prepared By: Sr. Manager- Environment Reviewed & Approved By: VP – Shared Services
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 1 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 2 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Following persons are authorized to hold and access controlled copy of Manual.
Page 3 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 4 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 5 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 6 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Effectiveness Extent to which planned activities are realized and planned results achieved
Part of an organization's management system used to develop and implement its
environmental/OH&S policy and manage its environmental aspects/OH&S risks.
EHS Note 1: A management system is a set of interrelated elements used to establish
Management policy and objectives and to achieve those objectives.
System Note 2: A management system includes organizational structure, planning
activities (including, for example, risk assessment and the setting of objectives),
responsibilities, practices, procedures, processes and resources.
Overall environmental/OH&S goal, consistent with the environmental policy/ in
EHS Objective
terms of OH&S performance, that an organization sets itself to achieve.
EHS Measurable results of an organization's management of its environmental aspects/
Performance OH&S risks
Emergency When the potential for harm associated with source or situation is extremely high
Hazard and will require immediate attention from all and may disrupt normal operation.
Employee's An Employee’s representative of respective department is as per HOD discretion and
Representative may be JDC Chairman, Area Union Committee member.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 8 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Note 1: To “perceive itself to be affected” means the perception has been made
known to the organization.
Systematic, independent and documented process for obtaining audit evidence and
evaluating it objectively to determine the extent to which the environmental
management system audit criteria set by the organization are fulfilled.
Internal Audit
Note 1: In many cases, particularly in smaller organizations, independence can
be demonstrated by the freedom from responsibility for the activity being
audited.
It is a tool to ensure the adequacy of standard operating procedure and check the
Job Cycle Check
compliance of standard operating procedure by a competent employee.
Legatrix An IT based system to manage the legal compliance.
Consecutive and interlinked stages of a product (or service) system, from raw
material acquisition or generation from natural resources to final disposal
Life cycle Note 1: The life cycle stages include acquisition of raw materials, design,
production, transportation/delivery, use, end-of-life treatment and final
disposal.
[SOURCE: ISO 14044:2006, 3.1, modified ― The words “(or service)” have been
added to the definition and Note 1 to entry has been added.]
Lost Time Injury Lost time Injury are occupational injuries which prevent a worker from joining the
(LTI) next schedule shift.
Lost Time Injury
Lost Time Injury Frequency Rate is defined as the number of injuries every
Frequency Rate
10,00,000 man hours worked
(LTIFR)
Set of interrelated or interacting elements of an organization to establish policies and
objectives and processes to achieve those objectives.
Note 1: A management system can address a single discipline or several
disciplines (e.g. quality, environment, occupational health and safety, energy,
financial management).
Management Note 2: The system elements include the organization’s structure, roles and
System responsibilities, planning and operation, performance evaluation and
improvement.
Note 3: The scope of a management system can include the whole of the
organization, specific and identified functions of the organization, specific and
identified sections of the organization, or one or more functions across a group
of organizations.
Measurement Process to determine a value.
Management of change is a process that clearly describes the change, its reasons,
Management of applies a risk assessment, has an approval process, manages all the actions associated
Change with the change and has a recording system to demonstrate the process has been
followed.
Determining the status of a system, a process or an activity
Monitoring
Note 1: To determine the status, there might be a need to check, supervise or
critically observe.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
An undesirable event, which has potential for, but has not caused, damage to property
Near Miss
or injury to human health.
Non-fulfilment of a requirement
Note 1: Nonconformity relates to requirements in this International Standard and
Non-conformity
additional environmental management system requirements that an organization
establishes for itself.
When the potential for harm associated with source or situation is apparently
Normal Hazard negligible or has been found to be negligible based on study (like exposure to levels
less than norms given under the Act/Rule).
Result to be achieved
Note 1: An objective can be strategic, tactical, or operational.
Note 2: Objectives can relate to different disciplines (such as financial, health
Objective and safety, and environmental goals) and can apply at different levels (such as
strategic, organization-wide, project, product, service and process).
Note 3: An objective can be expressed in other ways, e.g. as an intended
outcome, a purpose, an operational criterion, as an environmental objective, or
by the use of other words with similar meaning (e.g. aim, goal, or target).
Conditions and factors that affect, or could affect, the health and safety of
employees or other workers (including temporary workers and contractor
Occupational
personnel), visitors, or any other person in the workplace.
health and safety
Note 1: Organizations can be subject to legal requirements for the health and
(OH&S)
safety of persons beyond the immediate workplace, or who are exposed to the
workplace activities.
Occupational Safety & Health Management System is a guide for establishing and
OSHMS maintaining safe working system and processes at Tata Steel Limited and for
promoting safe work practices by management and employees.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Effect of uncertainty
Note 1: An effect is a deviation from the expected — positive or negative.
Note 2: Uncertainty is the state, even partial, of deficiency of information
related to, understanding or knowledge of, an event, its consequence, or
likelihood.
Risk Note 3: Risk is often characterized by reference to potential “events” (as
defined in ISO Guide 73:2009, 3.5.1.3) and “consequences” (as defined in ISO
Guide 73:2009, 3.6.1.3), or a combination of these.
Note 4: Risk is often expressed in terms of a combination of the consequences
of an event (including changes in circumstances) and the associated
“likelihood” (as defined in ISO Guide 73:2009, 3.6.1.1) of occurrence.
Process of evaluation the risk(s) arising from a hazard(s), taking into account the
Risk Assessment adequacy of any existing controls, and deciding whether or not the risk(s) is
acceptable.
Risks and
Potential adverse effects (threats) and potential beneficial effects (opportunities)
opportunities
Standard
SOP is a working document containing step by step sequentially activities and ensure
Operating
the safely completion of the job without compromising the quality and environment.
Procedure (SOP)
Person or group of people who directs and controls an organization at the highest
level.
Top Note 1: Top management has the power to delegate authority and provide
Management resources within the organization.
Note 2: If the scope of the management system covers only part of an
organization, then top management refers to those who direct and control that
part of the organization.
Safety Freedom from unacceptable risk of harm.
Safety Principles
Overall intentions and direction of an organization related to its OH&S performance
& Occupational
as formally expressed by top management.
Health Policy
Risk that has been reduced to a level that can be endured by the organization having
Tolerable Risk
regard to its legal obligations and its own EHS Policy.
An installation, which is sensitive from the point of view of sabotage that can
Vital Installation
adversely affect the operation and requires restricted entry.
Wellness @Workplace is an organized, employer sponsored program that is
designed to support employees to protect them from the adverse health outcomes due
Wellness @
to Non-Communicable Diseases (NCDs) and to adopt and sustain healthy behaviors.
Workplace
This is a program for early identification, management & control of life style
diseases. The effectiveness of this program is monitored through health index.
Any physical location in which work related activities are performed under the
Workplace
control of the organization.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 13 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Through these TATA Steel wants to focus on the long term and create sustainable value for all its
stakeholders including its employees where environment, safety & health performance remains a
serious unacceptable concern.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 15 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
- Delight the
customers through
new product
development and
value-added
products.
Natural: - CO2 emissions. - Climate change Highly relevant from
Natural Capital - Energy Intensity strategy to reduce organization’s
represents all - Effluent CO2 and water environmental perspective.
renewable and non- Discharge: footprint and move Plans and programs to
renewable - Dust Emissions: towards circular achieve the corporate
environmental - Waste generation- economy. environmental objectives are
resources such as solid waste, hot - Biodiversity formulated during yearly
water, land, minerals, gases management ABP and cascaded across the
forests, biodiversity - Impact on action plans in organization.
and ecosystem biodiversity in mining locations
health. mining areas - Embedding
Integrated
approach in key
work processes.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Linkage between Tata Steel Context –Tata Steel EHS Context & its Strategic Action Plan
Tata Steel Mitigation Relevancy Strategic EHS Monitoring &
Context from Tata Mitigation Plan Review
Steel EHS Mechanism
Context
External Addressed Highly relevant The Company is Periodic review
Macroeconomic through for EHS responding to monitoring by
Issues diversification perspective. customer needs by the management
of the including at departmental,
Company’s sustainability division and
product principles in its Apex level
portfolio and new product
development development
of value added process,
products. focusing on
lowering
greenhouse gas
emissions over the
full life
cycle of steel
products, reducing
water
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
consumption,
avoiding
the use of
hazardous and
potentially toxic
chemicals,
optimizing
resource efficiency
and reducing waste
in production,
improving
the circularity of
products, ensuring
responsible supply
and
increasing the
social value of
products and
optimizing total
cost
of ownership.
External The Company Not relevant - -
Financial actively from EHS
Concern monitor the perspective
currency and
commodity
markets and
formulate
strategies with
inputs from
market
participants
and industry
experts
External The regulatory Highly Legal requirements Monitored and
Regulatory risks are Relevant from arising out of the Reviewed
Concern managed EHS environmental, through
through perspective in occupational health Proactive &
dialogue with terms of & safety related Reactive
regulatory monitoring and Acts and Rules, Parameters
authorities and reporting of including through Legatrix
proactive legal EHS legal regulatory System.
consultations. compliance. requirements of the
Government of
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
India or State
Government. Other
requirements from
interested parties
and other
stakeholders are
identified, archived
& retrieved from
“LEGATRIX”
system.
Internal The Highly relevant EHS plays the Monitored and
Operational operational for EHS as Tata anchoring role in Reviewed
Concern risks are Steel derives its terms of Planning, through
mitigated strategic Safety Facilitation, Proactive &
through performance Monitoring and Reactive
development of goals (Annual Reporting of EHS Parameters as
well-structured Safety Business Performance across part of Annual
processes for Plan) under - Tata Steel. Safety &
effective Committed to Environment
project Zero & Business Plan
planning & - Focus on (ABP) at APEX
management. Health, well- Safety Council
The launch of being as a vital and Apex Safety
several safety component of Sub committees
& engagement of and various
Environmental work force. others
Initiatives to These are departmental
improve the achieved review
internal through the committees. For
Operational following Environment, it
concern. enablers to reach is monitored at
the goal of Apex
“Zero LTI”: Environment
- Build Committee
Leadership Refer: ABP
Capability. Performance
- Competency and Strategy
development Deployment
for hazard Assessment.
identification
and risk
management.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
- Management
of contractor
safety.
- Focus on
process safety.
- Road & Rail
Safety
Management
- Improvement
in occupational
health and
industrial
hygiene.
As regarding
Environment
Company
adopted the
maiden
Biodiversity
Policy and
revised the
Energy Policy to
include therein
Renewable &
Non-
Conventional
Energy.
External To mitigate the Highly relevant The GHG issues Company has
Climate risk of climate from and the Company’s formulated a
Change change and to Environmental responses are climate change
Concern be sustainable, perspective integrated into the strategy based
the Company is Company’s strategy on 5 key
focusing on and planning, Themes with
innovative capital investment objectives as
technologies reviews, and risk listed below:
that can management tools - Emissions
significantly and processes, Reduction:
lower where applicable. - Investing in
emissions over Technology:
the long-term. - Market
Opportunities
- Employee
Engagement:
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
- Lead by
Example.
Internal People The Relevant from The Company also Monitored and
Concern Company’s EHS continues to focus Reviewed
people related Perspective in on its competency through
policies are increasing the development Proactive &
reviewed and competency programs as Reactive
monitored to level of regarding Parameters as
attract and employees Environment, part of Annual
retain its across the Health and Safety Safety &
employees. organization. leadership for Environment
leaders across levels Business Plan
of the Company and (ABP) at Apex
Members of the Environment
Union from all committee,
locations. Apex Safety
Council and
Apex Safety Sub
committees and
various others
departmental
review
committees.
Refer: Integrated Report & Annual Accounts 2017-18 | 111th Year
Inputs out of Tata Steel India context translated to Tata Steel EHS context, as applicable are taken
into consideration in organization Risk Assessment process referred under Clause 6.1.1
To achieve the target to reduce Lost Time Injuries and goals & targets related to reduction of CO2,
dust emission, other waste generation and energy efficient, TATA Steel formulates its
Environment and Health & Safety Annual Business Plan (ABP), by taking inputs from all the Apex
Committees/ Subcommittees, DICs, Competency Network including inputs and directions from
Senior Leadership Strategy Workshops, ABP Learning Workshops and Strategy Deployment
assessments. With cross functional team working at different levels, TATA Steel ensures that the
ABPs are cascaded from APEX ABPs, align with strategic priorities and include Risk Control of
any local issue in a planned framework.
Thus, to improve and streamline its “Purpose of Business” Tata Steel aims to establish, document,
implement and maintain an environment, health & safety management system and continually
improving its EHS system effectiveness and efficiency.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
4.2 Understanding the needs & expectations of workers and other interested
parties
TATA Steel has robust stakeholder engagement process. In its pursuit to build strong relationships,
improve decision-making and accountability, TATA Steel engages with the following
stakeholders to understand their concerns and devise mechanisms to resolve such concerns.
Stakeholder Engagement Method Action
Inputs related to Environment, Health
& Safety, if any, from these
TATA Steel engages with customers engagements, are then cascaded
through various forums like through Apex Committee on
customer meets, customer’s visit, Environment and Apex Safety Council
Customer ASK Expert Camp, Suraksha and 6 nos. Apex Safety Sub
(Safety) meets, Distributor Force Committees across the organization.
Gurukul, Retail Runs and social Refer: Minutes of Meeting of Apex
media. Committee on Environment, Apex
Safety Council & Apex Safety Sub
committees
Inputs related to Environment, Health
& Safety, if any, from these
engagements, are then cascaded
through Apex Committee on
Environment & Apex Safety Council
TATA Steel strives to be the
and 6 nos. Apex Sub Committees
neighbors of choice in the
across the organization.
communities in which it operates and
Community Additionally, different community
works towards contributing to their
development and engagement process
equitable and inclusive
is also adopted through CSR & JDC
development.
activity by departments
Refer: Minutes of Meeting of Apex
Committee on Environment, Apex
Safety Council & Apex Safety Sub
committees, JDC etc
TATA Steel is committed to its Inputs related to Environment, Health
employees who are instrumental to & Safety, if any, from these
its success. It engages with them engagements, are then cascaded
through various forums such as MD through Apex Committee on
Employees Online, General Dialogue, Environment and Apex Safety Council
Employee Engagement Survey, along with designated Apex Safety Sub
Employee Happiness Study, Joint Committees, DICs, AICs, JDCs across
Management-Union Forums and the organization in which Tata Workers
Breakfast Chats with Senior Union representatives are also vital
Leadership, . members. Refer: Minutes of Meeting of
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Page 23 of 52
TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Corporate Services
Security (Works)
including Fire
Technology
Procurement Division
Supply Management
Department
Corporate function
Customer Services
Division
Statutory Compliance
Management Centre
Corporate Strategy &
Planning
Automation (Inside
Works)
Tata Steel is committed to provide decent and safe workplace and clean environment to its
employees and stakeholders as an integral part of its business philosophy and values as articulated
in its Environmental Policy and Safety Principles & Occupational Health Policy and Tata Code of
Conduct. EHS Management System in accordance with ISO 14001:2015 and ISO 45001:2018 as
tools adopted by the Steel Company, for effective implementation and continual improvement in
the EHS performance of the Tata Steel Limited, Jamshedpur.
In pursuit of the requirement of the both the standards, Tata Steel Limited, Jamshedpur, this EHS
Manual describes the Environment, Health & Safety Management System requirements of Tata
Steel Limited, Jamshedpur as per ISO 14001: 2015 & ISO 45001: 2018 with the following
certification scope: -
- All activities including contractors related to manufacture of Hot Metal, Flat & Long
Steel Products through BF to BOF Route and other related value-added products. (For
Tata Steel Limited- Jamshedpur)
- All activities including contractors related to Pickling, Oiling, Skin Passing and Cold
Rolling of Hot Rolled Coils (CRM Complex- Bara, Jamshedpur.)
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
The Tata Values and Tata Code of Conduct serve as the guiding philosophies of Tata Steel
Leadership culture. The performance related to various Environmental, Sustainability, Health &
Safety issues are reviewed at the Corporate as well as the Board level. At the Corporate-Level,
various committees review the EHS & sustainability and governance initiatives. These include the
Apex Safety Council and Apex Environment Committee. These Committees are chaired by the
Chief Executive Officer & Managing Director.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
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ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Environmental related policy decisions, originating from SHE Committee, are then further
cascaded and strategized through Apex Environmental Committee chaired by the CEO &
Managing Director. Other members included President (TQM & SB), Executive Director & CFO
and all concerned Vice Presidents representing Safety, Health & Sustainability, Shared Services,
Corporate Services, Iron Making, Engineering & Projects, Steel Manufacturing, Steel Marketing
& Sales, Kalinganagar and Raw Materials. Strategic decisions of the Apex Environmental
Committee are then operationalized through Environment Management Committee (EMC)
represented by Vice Presidents - Safety, Health & Sustainability, Shared Services, Corporate
Services, Iron Making, Steel Manufacturing and Chief of the respective division. Underneath
EMC, day to day management & monitoring is carried out by Divisional/departmental Forums
represented by Divisional Heads, Head of the Department and Employees comprising of both
Workers and union members.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
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Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Similar in lines with Environment Governance Structure, Safety & Health related policy
decisions, originating from SHE Committee, are further cascaded and strategized through Apex
Safety Council chaired by the CEO & Managing Director. Further below, Tata Steel has Six Apex
Safety Sub-Committees, under the Apex Safety Council and are chaired by CEO & MD.
Following Apex Safety Sub Committees, with members from various divisions take decisions
related to Safety Management system within Tata Steel, India.
Individual sub committees with defined roles & responsibilities as per the Procedure on
Functioning of Apex Sub Committees are responsible developing, Implementing, monitoring,
investigating and reporting of safety policies and managing process related to the scope of
activities for Tata Steel. They also provide support to the line organization to manage the
implementation of processes within their individual scope. They ensure that the safety
management processes are current with respect to changing business and safety needs of TATA
Steel, India and achieve organization safety objectives.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
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Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Vice President- Shared Services along with VP- Safety, Health & Sustainability, act as anchors to
cascade the expectations of Tata Steel Board of Directors & Tata Steel Executive Leadership by
attending Board SHE Committee meetings, Safety Committee meetings etc. They review the
effectiveness of the environment, health & safety management system in different forums
including Management Review meeting and sets direction in case of any abnormality or adverse
trend in any of the parameters. In line with the environment, health & safety policy, Tata Steel
Limited- Jamshedpur has firmed up environment, health & safety objectives at relevant functions
and levels, which undergoes changes as per change in the environment. The necessary resources
identified in different forums including in the Management Review meeting are made available.
Various communication forums (Morning Meeting, DIC, AIC Meeting, Monthly Production
Meeting, Monthly Environment Review Meeting, JDC Meeting, Mass Meeting etc. including
Management Review meeting are used for effective communication among all employees. EHS
objectives are reviewed in all these forums to ensure the effectiveness of the EHS management
system. During review, if any abnormality is identified, Vice President- Shared Services along
with VP- Safety, Health & Sustainability sets the direction, assigns responsibility for improvement
and provides necessary support.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
Eff. Date: 01-05-2019
ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
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ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
6.0 Planning
6.1 Actions to address Risks & Opportunities
Tata Steel Limited-Jamshedpur is exposed to risks arising out of the dynamic macro-economic
environment as well as from internal business drivers. These could adversely impact its ability to
create value over the short, medium and long-term. The Company has an Enterprise Risk
Management (‘ERM’) framework to continuously develop itself as a risk-intelligent organization
and strengthen corporate governance by supporting risk-informed business decision-making. The
ERM process is well-integrated with the key business processes; the strategy, planning,
investment and capital allocation processes. It draws inputs from audit findings and is integrated
with the internal audit process as well. The key risks related to Environment, Health & Safety and
Company’s mitigation plans are given below:
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The Company’s operations The Company is conscious of Tata steel has determined, at a
impact the environment. the impact of its operations on sufficiently detailed level, the
Compliance with laws and environment and it continues compliance obligations it had
regulations and remediation to invest in projects & identified and that are
of contamination, could result schemes including pollution applicable to its environmental
in substantial increase of control equipment, effluent aspects, and how they apply to
capital requirements and treatment plants, air quality the organization. Tata Steel
operating costs. monitoring systems, waste Limited-Jamshedpur ensure
recycling & disposal this by determining its risks
schemes, etc. aimed at and opportunities that need to
minimizing environmental be addressed and planned
footprint. action through Management
Programs to address them.
Refer: EHS Risk Register and
“Legatrix” system.
In April 2016, 174 countries, The GHG issues and the To mitigate the risk of climate
including India signed the Company’s responses are change and to be sustainable,
Paris agreement (COP21). integrated into the the Company is focusing on
The principle aim of the Company’s strategy and innovative technologies that
Agreement is to accelerate planning, capital investment can significantly lower
and intensify the actions reviews, and risk emissions over the long-term.
required for a sustainable low management tools and Reduction of CO2 kg/ Ton
carbon future. India’s processes, where applicable. crude steel production is the
commitments in COP21 have Further, the Company draws key strategy and Tata Steel is
come into force and on the Tata Group’s committed for the same.
mandatory emission reduction initiatives and collaborations Company has formulated a
targets are expected by 2020. with academic & research climate change strategy based
Going forward, the industry institutions for projects on on 5 key themes as listed
will be challenged by increase Climate Change issues. The below:
in international and domestic ultimate effect of such Emissions Reduction: The
regulations relating to GHG international agreements and Company will continue to
emissions. regulatory measures to limit improve its current processes
GHG emissions on the to increase its energy
Company’s performance and efficiency and to reduce its
the timing of these effects carbon footprint. The
will depend on several Company targets to reduce its
factors. Such factors include, carbon dioxide emissions per
among others, the sectors tones of liquid steel by at least
covered, the GHG emissions 20% compared to 1990 levels.
reductions required and the Investing in Technology: The
extent to which the Company Company will continue to
will be able to recover the invest in long-term
costs incurred through the breakthrough technologies
through initiatives such as
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TATA STEEL LIMITED
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5 Risk Review
Review feedback
Establish context
Setting up a right context is of utmost importance for a well guided risk identification process.
Following should be considered for identification of hazards
All regular & Non-Regular jobs
Activities of all personnel having access to the workplace (including subcontractors
and visitors)
Services/ Infrastructure/ Equipment/ Materials/ Substances/ Physical Conditions /
Human Factors /Social Factors related to above jobs
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F1
(Almost I
Certain)
F2
II
Likelihood
(Likely)
F3
III
(Possible)
F4
(Un Likely)
F5
IV
( Rare)
C1 C2 C3 C4 C5
Consequence
No injury /Local Monir Injury / Major injury or Single Fatal / Multiple Fatality /
People (Safety
Offsite Treatment Health Effect Reversible health Irreversible Irreversible health
/Health)
effect health effect effect to many
Asset Slight damage Minor damage Moderate damage Major damage Massive damage
National International
Community Slight impact Limited impact Considerable impact
impact impact
No Effect / Slight
Environment Minor Effect Moderate Effect Major Effect Massive Effect
Effect
Fig –: Risk Assessment
Risk Mitigation
Risk mitigation refers to actions/recommendations intended to reduce the probability of occurrence
or / and reduce the severity of consequence of the risk scenario. Appropriate safety measures must
be introduced for scenarios where the consequence can lead to fatality. After risk has been
evaluated, additional safeguards are required to reduce a high category risk (Risk -I & Risk -II) to
a tolerable risk level (Risk III & IV).
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Please refer: Procedure for Compliance Obligation - Determination of legal requirements and
other requirements: EHS/WORKS/613
Please refer: “Legatrix” System for status of applicable Legal & other requirements compliance
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Corporate Strategy & Planning (CS&P) is responsible for formulation of the Corporate ABP of
Tata Steel Limited. CS&P coordinates with planning units (divisions & corporate functions),
arranges dates for apex ABP reviews, provides necessary planning guidelines and facilitates the
development of the plan.
Once the plan is made, the same is implemented by respective divisions, departments and corporate
functions as per the responsibilities assigned. The status of deployment of the plan is reported by
CS&P on monthly frequency in the form of corporate MIS.
The Annual Business Plan, one of the outputs of the Strategy Management System at TSL
(explained in section 3), is a detailed action plan document for realization of the Long Term Plan
(LTP) as well as includes sustenance initiatives for the company.
Every division, department & corporate function also formulates their ABP at respective unit level
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7. Support
7.1 Resources
Provision of resources is through laid down policies and procedures of Tata Steel e.g., capital
equipment/ machinery proposal is studied by the Peer Review Group (BU-PRG & PRG), and
resources are provided as per the need. Similarly, manpower requirements are studied by PSD
(Productive Service department) for proper allocation of manpower.
7.2 Competence
Each position has a defined eligibility criteria and competency level. An individual is selected or
promoted for a position only if he/she meets the laid down eligibility criteria and has the desired
competency level. At the beginning of each financial year, training need identification (TNI) is
done for all the employees and subsequently necessary training is imparted in the identified areas
- 70:20:10 for Officers, ECBS for Non-Officers and CSM standard for Contract supervisors.
Mentor –Mentee process Safety Academy System is also used for competency development of
safety professionals. Need based training are provided to the concerned as and when new
methodologies are adopted.
7.3 Awareness
Head of Environment, Safety and Occupational Health (Plant Medical) are responsible for
imparting awareness training on basics of Environment, Health & Safety requirement to the
employees of Contractors before inducting into the workforce for regular jobs. Concerned
HODs/line managers ensure that the employees of the Contractor have undergone the awareness
training and have valid training certificate apart from the job specific training.
Awareness is created through Intranet, GDCS on following processes: a) Environment, Health &
Safety policy - Intranet b) Relevant EHS objectives – Management Review Meeting c) Their
contribution to the effectiveness of the Environment, Health & Safety management system,
including the benefits of improved performance – SOP d) the implications of not conforming with
the Environment, Health & Safety management system requirements – SOP.
Effectiveness of training is judged through ECBS Index Performance Appraisal System and ECBS
Index system are the systems which indicates desired vis a vis actual competency of employees.
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7.4 Communication
Tata Steel Limited- Jamshedpur has established various formal and informal communication
channels e.g. departmental meeting, JDC meeting, on site meetings etc. for internal
communication across the organization. Elements such as policies, EHS performance, Objectives
and action plans, of Environment, Health & Safety Management System are communicated
through management review meeting, e-mail available in the department. E mail is also used as
one of the means of communication as and when required
The HoD - EMD & HoD of Safety handles all the external communication related to
environmental & safety issue. Any communication made by any external interested parties to
Occupier, Factory Manager or directly to any of the HOD / other employee is reported to the HoD
- EMD & HoD of Safety for further action.
Tata Steel Limited- Jamshedpur protects, manages, maintain and retain documented information
through Online Generic Document Control System (GDCS) platform. Prior to uploading of EHS
documents in GDCS platform, documents are:
- Approved for adequacy by the authorized personnel prior to issue.
- Reviewed, updated and re-approved at least once in three years. (If needed the documents
/ forms can be reviewed, updated and re-approved at any moment of time.)
- Changes and current revision status of documents are identified.
- Relevant versions of applicable documents are available at the point of use.
- Documents remain legible and readily identifiable.
- Documents / Forms of external origin (Master list is given in GDCS) determined by the
organization to be necessary for the planning and operation of the EHS management
system are identified and their distribution controlled, and
- Unintended use of obsolete documents is prevented and proper identification is given to
the obsolete documents retained for any purpose (retention period 3 years).
Documented Information (Records) are retained to provide evidence of conformity to
requirements and of effective operation of the Environment, Health & Safety Management
System. They are maintained in such a way that they remain legible, readily identifiable and
retrievable.
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8.0 Operation
Methodologies / tools appropriate to evaluate the different category of risks is mentioned in the
section below:
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EHS objectives are set in line with the organizational level objectives like Corporate SHE ABP
derived from Safety Principles & Occupational Health Policy.
8.1.4 Procurement
Procurement processes in Tata Steel Limited- Jamshedpur are designed to determine, assess and
eliminate hazards and to reduce OH&S risks associated with, for example, products, hazardous
materials or substances, raw materials, equipment, or services before their introduction into the
workplace. Tata Steel Limited- Jamshedpur procurement processes address the requirements
including, for example, supplies, equipment, raw materials, and other goods and related services
purchased by the organization. The process also addresses any needs for consultation (see 5.4) and
communication (see 7.4). Organization ensures that equipment, installations and materials are
verified for safe for use by workers by ensuring: a) equipment is delivered according to
specification and is tested to ensure it works as intended; b) installations are commissioned to
ensure they function as designed; c) materials are delivered according to their specifications; d)
any usage requirements, precautions or other protective measures are communicated and made
available.
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8.1.4.1 Contractor
Tata Steel Limited- Jamshedpur has documented, established and maintained a Contractor Safety
Management Standard (CSMS) including policies and procedures which are applicable to all
contractors, contract employees, contractor’s agents/representatives, and sub-contractors. The
standard also addresses safety responsibilities, when engaged in work on TSL premises and for
work performed for TSL. The purpose of the CSMS is to ensure that the work performed by
contractors does not put the contractor and TSL employees/others, plants, equipment, and assets
at any potential risk of injury or incident.
Tata Steel Limited- Jamshedpur carries out due diligence in selecting and awarding contracts to
contractors by ensuring that only competent contractors with a strong commitment to safety and
demonstrated positive safety-performance are selected to conduct work at TSL locations.
8.1.4.2 Outsourcing
Tata Steel has outsourced some of their services to external vendors for the purpose of cost
management, special competency fulfilment and to ensure operational efficiency. However, the
organization has ensured sufficient controls with defined responsibility & accountability over the
outsourced functions and process(es) to achieve the intended outcome(s) of the OH&S
management system based upon factors such as: —
- Ability of the external organization to meet Tata Steel Limited OH&S management system
requirements;
- Technical competence of the organization to define appropriate controls or assess the
adequacy of controls,
- Potential effect the outsourced process or function will have on the organization’s ability to
achieve the intended outcome of its OH&S management system,
- Extent to which the outsourced process or function is shared,
- the capability of the organization to achieve the necessary control through the application of
its procurement process;
- Opportunities for improvement.
HODs have also established and maintained procedures related to the identifiable significant
environmental aspects and/or non-tolerable OH&S risks of goods and services used by the
organization and are responsible for communicating relevant procedures and requirements to the
suppliers and contractors, and for ensuring compliance in their respective area of control. HODs
also ensure implementation of safety observations process at work site to ensure adequate control
over the activities.
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TATA STEEL LIMITED
ISO 14001:2015 Steel Works & CRM Complex-Bara, Jamshedpur
Doc.: EHSMSM/WORKS
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ISO 45001:2018 Environment, Health & Safety Management System Rev.: 01
Manual
Please refer: “Legatrix” System for status of applicable Legal & other requirements compliance
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The management responsible for the area being audited ensures that any necessary corrections and
corrective actions are taken without undue delay to eliminate detected nonconformities and their
causes. Follow up activities are carried out to verify the actions taken and reporting of the
verification results.
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10.0 Improvement
10.1 General
Tata Steel Limited- Jamshedpur organization conducts analysis and evaluation of EHS
performance, evaluation of compliance, internal audits and management review when taking
action to improve. Examples of improvements are identified from Risk Analysis & Control,
Corective action, Organization change and Small Group Activities, Suggestion schemes and Daily
Management activities.
Please Refer: Procedure on Incident, Non Conformity & Corrective Action: EHS/WORKS/102
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