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F Icc: Recycle
F Icc: Recycle
F Icc: Recycle
F icc 0027
Walter W. Rose**
Allen M. Kat
George E. Wi1 son***
P a r t I: Cleaning of Tomatoes
.INTRODUCTION
I n 1972, engineers a t the US Department of Agriculture's Western
Regional Research Center (WRRC), A1 bany, California, conducted some
exploratory tomato cleaning research, u s i n g the concept of flexible,
s p i n n i n g rubber discs. This study did indicate t h a t mechanical energy,
i n the form of r o t a t i n g discs, could substitute f o r most of the
hydraulic energy, large volumes of water, i n cleaning the surfaces of
tomatoes. This study also indicated t h a t large numbers of stems could
be removed from tomatoes as they were being cleaned.
On the basis of the exploratory work, a cooperative project between
WRRC and the National Canners Association (NCA) was carried o u t i n
1973.2'3 T h i s project evaluated the rubber disc concept for the
cleaning and peeling o f tomatoes. An integrated p i l o t scale system was
operated a t a cannery throughout the 1973 processing season. Data was
developed t o indicate a substantial reduction in the need f o r water t o
clean and peel tomatoes.
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With the cooperation and assistance o f an i n d u s t r y ad hoc
committee, t h e NCA prepared a p r o j e c t f o r c o n s i d e r a t i o n by the US
Environmental P r o t e c t i o n Agency (EPA). The p r o j e c t was designed t o
demonstrate, on a commercial basis, t h e c l e a n i n g o f tomatoes w i t h a
rubber d i s c machine and t o develop a water r e c y c l e system f o r dump tank
water. P a r t I o f t h i s paper w i l l discuss t h e c l e a n i n g o f tomatoes.
P a r t I 1 w i l l discuss t h e development o f a water r e c y c l e system.
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CONVENTIONAL LINE 5 DEMONSTRATION LINE
-IIIIIIIIIII I I I IIIII I IIIIIIIIIIIIEIIII IIIIII II IIIIIIIII IIIIIIII-
1- III I
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- -
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WATER I1 N- 1
I
I
WASTEWATER ,- WATER IN
~4 DlSTRlBUTlON
FLUME
DISE?TION
I INSPECTION
BET
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I -
KEY
0 PRODUCT SAMPLING POINTS
0 WATER SAMPLING POINTS
r-h WATER IN OR OUT
I- -+- WATER RECIRCULATION
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w i t h t h e processing o f tomatoes was t h a t used f o r clean-up piirPoses
e i t h e r d u r i n g operations o r a t scheduled shut downs.
1. B i n before dumping
2. A f t e r t h e dump tank
3. A f t e r t h e combined i n s i d e washer
4. A f t e r f i n a l r i n s e
1. B i n before dumping
2. A f t e r t h e dump tank
3. A f t e r d i s c cleaner
4. After final rinse
1. D i s t r i b u t i o n flume overf ow
2. I n s i d e washer o v e r f l o w
3. Dump tank o v e r f l o w t o gu t e r
4. Inside c o l l e c t i o n gutter
5. Disc cleaner e f f l u e n t
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suspended and f i x e d suspended s o l i d s . Water and product washing
samples were c o l l e c t e d s i x days per week. Water meter readings were
made d u r i n g each 8-hour s h i f t .
RESULTS
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i
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Table 1. SUMMARY OF INITIAL TEST RESULTS
229
water t o process the tomatoes i s greater. Should the disc cleaner
results be compared to those from the inside washer, then tomatoes from
either system are equal l y clean.
Results of this t e s t program were discussed w i t h cannery personnel
and w i t h the visual observations of the tomatoes d u r i n g the t e s t phase,
concurrence was given t o i n i t i a t e the evaluation. For the remainder of
the season, either the conventional or the demonstration system was
operated on a continuous 24-hour basis. The normal procedure was t o
operate the disc cleaner for 4 days, followed by 2 days of conventional
processing. Tables will be given t o i l l u s t r a t e seasonal averages f o r
various conditions of operation.
Table 2 gives results for tomato samples collected from various
sample locations. Results a r e given for total plate count (TPC) and
mesophilic aerobic spores (MAS). Results are tabulated for the
conventional washing system and for the disc cleaner operated w i t h the
two types of spraying arrangements.
The results given in Table 2 follows a similar pattern obtained
from the i n i t i a l t e s t phase. For the disc cleaner r e s u l t s are better
when operated w i t h a combination of sprays rather than the hollow cone
nozzles. The best results were obtained from tomatoes sampled a f t e r the
final rinse. The spread in percent reduction of spores f o r the two
types of sprays on the cleaner i s not as great on a season average a s
compared to the i n i t i a l t e s t results. The percent spread f o r the
i n i t i a l results between hollow cone and combination of sprays was 81
percent versus 96 percent; seasonal summary results were 77 percent
versus 81 percent. The disc cleaner r e s u l t s , compared to those from the
washer of the conventional system are much better t h a n those indicated
by the preliminary t e s t program. This may be the r e s u l t of sampling
over a longer period of time and r e f l e c t the tendency for bacteria t o
grow i n water which has been recirculated for extensive periods of time.
Table 3 i s a summary of suspended and fixed suspended solids for
tomatoes sampled under three cleaning modes. The general pattern for
these results i s similar t o those presented i n Table 2 f o r total plate
count and mesophilic aerobic spores. O f the two solids parameters,
f i x e d suspended solids more closely f i t s the pattern f o r the bacteria
data. This would suggest that fixed suspended solids m i g h t serve as a
quick indicator of microbial quality, especially mesophilic aerobic
spores. Spores and fixed suspended solids are normally associated w i t h
soil load.
Total suspended solids, as mentioned above, f i t s the general
reduction pattern obtained from Table 2. However, suspended solids i s
highly influenced by the quality of the incoming f r u i t ( s o f t versus hard
230
Table 2. CLEANING OF TOMATOES - SUMMARY OF TOTAL PLATE COUNT (xlO-")
AND MESOPHILIC AEROBIC SPORES, PER GRAM OF TOMATOES
Location Avg
1,841
. % red.
-
Avg . % red.
-
Bin 1,043
Dump tank 1 ,167 37 971 7
Was her 702 62 612 42
Final rinse 141 92 86 92
Disc cleaner w i t h
hollow cone nozzle
Location Avg
1,743
. % red.
-
Avg . % red.
-
Bin 1,862
Dump tank 827 53 1,532 18
Disc cleaner 243 86 432 77
Disc cleaner w i t h
hol 1ow cone and
f l a t j e t nozzle
231
Table 3 . CLEANING OF TOMATOES - SUMMARY OF TOTAL AND
FIXED SUSPENDED SOLIDS, PARTS PER MILLION
I
3eani ng system TSS FSS
Conventional washing
sys tem
Loca t i on Avg . X red. Avg . % red.
-
Bin 189 - 111
Dump tank 179 5 86 22
Was her 99 48 30 73
Final rinse 46 76 8 93
Disc cleaner w i t h
hollow cone
nozzle
Loca t i on Avg . % red. Avg . % red.
. Bin 213 - 119 -
Dump t a n k 153 28 69 42
Disc cleaner 114 46 30 75
232
o r o v e r r i p e versus u n d e r r i p e ) and as such should more c l o s e l y c o r r e l a t e
w i t h the BOD o r COD content on t h e processing waters r a t h e r than the
s a n i t a r y q u a l i t y . No attempt has been made t o l o o k a t the raw data t o
determine if t h i s i s i n f a c t t r u e .
DISCUSSION
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Table 4. WATER AND WASTE GENERATION - SUMMARY
Disc cleaner -
combination nozzles 24.7 0.42
234
E
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cleaner. W i t h the present set-up, tomatoes are flumed t o the final
inspection belts and given a final rinse. This rinse water i s added
back t o the distribution flume as make u p water. After several uses
t h i s water i s eventually discharged from the dump tank.
When the disc cleaner i s used, there i s no need for the inside
washer. As previously indicated, some 1,981 gallons of water per hour
i s used for either f i l l i n g the washer or hosing down the inside area.
Therefore, a potential water savings, from the use of the disc cleaner,
could be the total elimination of t h a t water or 33 gallons per ton. If
the disc cleaner i s operated w i t h hollow cone nozzles (3.3 gallons per
t o n ) , the water reduction would be approximately 30 gallons per ton or
20 percent reduction i n total water usage.
Another benefit from the use of the disc cleaner, and t h i s aspect
has n o t been f u l l y evaluated, i s the potential for a higher quality of
water i n the distribution flume recirculation system. Limited data on
t h i s water system, compared when the two types of cleaning systems are
used, indicated the water to be cleaner when the disc cleaner i s used.
For example, fixed suspended solids i s lower (180 versus 229) as i s
syspended solids (391 versus 431) and COD (847 versus 1,126). I f the
combination of sprays i s used, rather than the hollow cone nozzles, then
the comparison i s even better, f o r fixed suspended solids (180 versus
229), suspended solids (256 versus 431) and COD (800 versus 1,126).
However, water i s increased from 3.3 gallons per t o n t o 24.7 gallons per
ton.
236
REFERENCES
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